How to select toolholding

Transcription

1 ow to select tool holding ow to select toolholding eneral Turning ow to select toolholding 1 Select a coupling size - Turn to the ordering page and select the right coupling size. CParting and rooving 2 Select clamping unit - Use the program overview to choose a holder based on machine type. 3 Choose modular SL-system or integral cutting units 4 Add extension if necessary - Add extensions where needed to complete gauge length requirements. Use the program overview to find a suitable extension. For more technical, see our Metalcutting Technical uide. Aeneral Symbols for page references: ow to choose tool, overview Spare parts/accessories Toolholding Systems, overview Conversion table, formulas and definitions 2

2 Content Tooling guide Turning centers Products For turning centers - non-rotating tools Coromant Capto Toolholder overview Manual clamping units Automatic clamping units oring bar adapter Extension/reduction adapters Coromant Capto short adapter for exchangeable head ER-collet chuck adapter, short Tap adapter Spare parts and accessories CoroTurn SL flexible system Tools for Multi-Task machining for rotating See main catalog for milling, drilling and boring tools. 3

3 Coromant Capto Coromant Capto eneral Turning Coromant Capto Tooling system Turning center applications CParting and rooving Coromant Capto is widely used in turning centers with manual clamping via a CAM-shaft actuated clamp set. Quick changing of tools maximizes machine efficiency with an average of 25% more time for producing chips. Turret evolution Turrets have evolved into two main groups where Coromant Capto applications are typical for both static and driven applications. CD - Coromant Capto Disc nterface New solution to replace VD turrets Same adapters fit multiple machine brands and models Cam actuation screw inside turret C - Coromant Capto olt on nterface olt on solution Unique hole pattern for each machine brand Cam actuation screw-in bolt on unit Aeneral Standard lathes can easily be converted to Coromant Capto quick change tools using standard clamping units. Coromant Capto can be integrated directly into the turret using the standard clamping mechanism. 4

4 Coromant Capto - Tooling alternatives Coromant Capto - Tooling alternatives Coromant Capto Quick Change A quick change system offers: A quick change system offers: - Fast and efficient tool changing - nsert changing outside the machine - Pre-setting possibilities eneral Turning Less than 180 for clamping and unclamping - Camshaft actuated The most economical system for: The most economical system for: - Small batch production, quicker setup times - Operations with frequent insert changes CParting and rooving Vertical automation Large components dictate vertical ram solutions where tool capacity has long been a major challenge. ut with Coromant Capto either hydraulic automatic tool change (ATC), or dedicated manual clamping units, are now most commonly used. Aeneral 5

5 Coromant Capto Coromant Capto Overview for non-rotating tools eneral Turning Manually operated clamping units CParting and rooving Square shank Round shank Square shank Round shank Special applications VD angled VD straight Cx-R/LC2085 Cx-NC2000 Cx-R/LC2080 Cx-R/LC2035/ Cx-R/LC2090 Cx-R/LC2030/ Cx-R/LC2030/ Cx-NC /2055/ /2050/ /2050/2060 Page Manually operated clamping Extension/reduction adapters CD angled CD straight Cx-R/LC2085 Page 20 Cx-R/LCE / / 21 Cx Cx Page Adapters for round shank tools Adapters for square shank tools Adapter for CoroCut and T-Max Q-Cut parting blades oring bar adapter oring bar for Multi-Task machines Radial mounting Axial mounting Axial mounting Angular mounting Radial mounting Axial mounting lanks for cutting units Cx-131 Cx-131 Cx-ASA Cx-ASR/L Cx-ASR/L3 Cx-ASR/L45 Cx-APA Cx-APR/L Cx-NR Page Aeneral Round shank tools, see eneral turning, Parting and grooving and chapters 1) Shank tools, see eneral turning, Parting and grooving and chapters Parting blades, see Parting and grooving chapter 1) For cylindrical bars, EasyFix sleeve can be used. See page A304. Overview for non-rotating tools 6

6 Coromant Capto Coromant Capto Overview for non-rotating tools Automatic clamping units Multi-Task machines Coromant Capto driven toolholders eneral Turning Cx-NC5010 Cx-NC5110 Cx-NC5210 For on how to order, With probe contact Jetbreak please contact your local Sandvik Page Coromant office. CParting and rooving Extension/reduction adapters CoroTurn SL boring bars 180 rotated polygon Cx R Cx R Page Steel shank Dampened boring bars Cx-A570/Cx-570 Cx-A570/Cx-570 Page CoroTurn SL70 Mini-turret CoroTurn SL system Cx R Page 98 oring bar adapter External adapter Cx-A570/Cx-570 Cx-A570/Cx-570 Cx-A570/Cx-570 Page 14 Page External and internal Coromant Capto cutting units, see eneral Turning, Parting and rooving, and Multi-Task machining chapters. CoroTurn SL cutting heads, see eneral turning, Parting and grooving,, CoroTurn SL and chapters. Aeneral Overview for non-rotating tools 7

7 Manual clamping units Manual clamping units eneral Turning Manual clamping units On manually activated units, camshaft, drawbars and center bolt mechanisms are used. Always use a torque wrench when clamping the units. Camshaft activated drawbar The movement of the drawbar is generated by a cam acting from the side of the unit which rotates in a slot in the drawbar. A hexagon key is used to lock/unlock the cutting head (less than a half turn is required). CParting and rooving Screw activated drawbar The movement of the drawbar is controlled by a screw acting from the rear of the unit. A hexagon key is used to lock/unlock the cutting head (one turn is required). Center bolt clamping A rear activated center bolt is used to clamp/unclamp the cutting head. A hexagon key is used to lock/unlock the cutting head (six turns are required). Shank type clamping units for conventional turrets Round shank units for internal operations: The 2000 type features - Expandable segmented bushing clamp design. - Screw activated drawbar. - Less than 180 for clamping and unclamping The 3000 type features - Center bolt clamping revs for clamping and unclamping nstallation is simple - oth mount in the turret like a standard boring bar. Shank units for external operations: Easily adaptable to most machines using 3 / 4", 1", 1 1 / 4" or 1 1 /2" square shank tools. The 2085 type features - Expandable segmented bushing - Camshaft activated drawbar. nstallation is simple - Remove the square shank tool and machine wedge. - Slide the Coromant Capto 2085 clamping unit into place and tighten the wedge. Aeneral These tools feature - No special adaptation to tool or turret. - Through tool coolant. - Minimum overhang allowing maximum working envelope. - Same key for clamping external and internal units. - Adjustable shank length (cut off if necessary). 8

8 Manual clamping units Manual clamping units Manual clamping units for special applications The 2090 type clamping unit is designed for special adaptation to the machine. Design instructions for the application of these units are shown on the ordering page. eneral Turning Clamping units for DN (VD) turrets These tools feature: - No special adaptation to tool or turret. - Through tool coolant. - Minimum overhang allowing maximum working envelope. - Same key for clamping external and internal units. CParting and rooving VD clamping units for external and internal operations - Expandable segmented bushing clamp design. - Quick change 1/2 turn to lock/unlock. - Same length dimension for corresponding angular l tz and straight l 1z units to avoid risk of collision. - Two different l 1x dimensions available on angular units. CD - Coromant Capto Disc nterface - New solution to replace VD turrets - Same adapters fit multiple machine brands and models - Cam actuation screw inside turret Aeneral 9

9 Manual clamping units Manual clamping units eneral Turning Tooling alternatives Conventional turrets Manually operated Coromant Capto clamping units - Camshaft activated - Screw activated - Center bolt activated CParting and rooving A Shank type clamping units - Square and round shank tools as well as Coromant Capto units for external and internal operations Coromant Capto clamping units for DN (VD) turrets - Angled and straight clamping units for external and internal operations C ydraulically operated clamping units - Manual push-button tool changing - Fully automatic tool changing possible Aeneral 10

10 Coromant Capto Coromant Capto Clamping units ow to choose shank type clamping units 2000, 3000 and 2085 External machining nternal machining Upper turret Upper turret eneral Turning Clamping unit RC2085 Upside down Right hand cutting units Right hand cutting units Clamping unit NC2000/3000 Upside down CParting and rooving Clamping unit RC2085 Lower turret Clamping unit NC2000/3000 Lower turret External machining Upper turret Clockwise spindle rotation nternal machining Upper turret Clamping unit LC2085 Clamping unit NC2000/3000 Left hand cutting units Left hand cutting units Clamping unit CX-R/LC 2085 Clamping unit LC2085 Upside down Lower turret Counterclockwise spindle rotation Lower turret Clamping unit NC2000/3000 Upside down Application guide for type 2000 and 3000 A cover plug (CX-CP-01) must be used in a clamping unit when no cutting unit is installed. As can be seen from the diagram and table, there is no risk of collision between the workpiece and cover plug during facing operations using clamping unit CX-R/LC Cover plug Clamping units Dimensions, mm (inch) 1 f tz l 1z l 23 l C3-R/LC (.87) 18 (.71) - - C3-NC2000/ (.71) 21 (.83) C4-R/LC (1.06) 23 (.91) - - C4-NC2000/ (.79) 24 (.94) C5-R/LC (1.38) 32 (1.26) - - C5-NC2000/ (.94) 29 (1.14) Aeneral 11

11 Coromant Capto Coromant Capto Clamping units eneral Turning Manually operated clamping units Round shank Segment clamping Turret type Type 2000 Segment clamping CParting and rooving Note: Maximum coolant pressure is 80 bar (PS 1160) Metric version Turret type nch version Dimensions dm m, size, inch, mm Coupling size Ordering code D 1 h h ry c l 1z l 21 l T h 32 C3 C3-NC /8 40 C4 C4-NC /8 50 C4 C4-NC /8 50 C5 C5-NC /8 60 C5 C5-NC /8 Turret type Dimensions, inch dm m, size, inch Coupling size Ordering code D 1 h h ry c l 1z l 21 l T h C3 C3-NC A / C4 C4-NC A / C4 C4-NC A / C5 C5-NC A /8 Center bolt activated Turret type Type 3000 Center bolt clamping Note: Maximum coolant pressure is 80 bar (PS 1160) Metric version Turret type nch version Dimensions dm m, size, inch, mm Coupling size Ordering code D 1 h h ry c l 1z l 21 l T h 32 C3 C3-NC /8 40 C3 C3-NC /8 40 C4 C4-NC /8 50 C5 C5-NC /8 Aeneral Turret type Dimensions, inch dm m, size, inch Coupling size Ordering code D 1 h h ry c l 1z l 21 l T h C3 C3-NC A / C4 C4-NC A / C4 C4-NC A / C5 C5-NC A / J2 Clamping units 12

12 Coromant Capto Coromant Capto Clamping units Manually operated clamping units Square shank Camshaft activated Turret type Type 2085 nch version eneral Turning Metric version CParting and rooving Note: Maximum coolant pressure is 80 bar (PS 1160) Metric version Right hand style shown. Turret type nch version Dimensions h, size, mm size Ordering code b c b 2 h 1y h 2 1x l 1z l 21 l 22 l 23 l T h Coupling 40 C3 C3-R/LC M /8 50 C4 C4-R/LC /8 64 C5 C5-R/LC /8 Turret type Dimensions, inch h, size, inch size Ordering code b c b 2 h 1y h 2 1x l 1z l 21 l 22 l 23 l T h Coupling C4 C4-R/LC M / C5 C5-R/LC M /8 Coromant Capto tightening torque: Manual clamping units and driven tool holders with camshaft mechanism Coupling size Torque (Nm) ft-lbs C C C C C C Coromant Capto tightening torque: Manual clamping units types 2000 and 3000 Coupling size Torque (Nm) ft-lbs C C C For torque wrenches, see page 39 Aeneral J2 Clamping units 13

13 Coromant Capto Coromant Capto Clamping units eneral Turning Manually operated clamping units Square shank Camshaft activated Turret type Type 2080 CParting and rooving Note: Maximum coolant pressure is 80 bar (PS 1160) Metric version Right hand style shown. Turret type Dimensions h, size, mm Coupling size Ordering code b c b 21 h wx h 1y h 2 1x l tz l 1z l 25 C4 C4-R/LC A C5 C5-R/LC A C6 C6-R/LC nch version Turret type Dimensions, inch h, size, inch Coupling size Ordering code b c b 21 h wx h 1y h 2 l 1x l tz l 1z C5 C5-R/LC A Coromant Capto tightening torque: Manual clamping units and driven tool holders with camshaft mechanism Coupling size Torque (Nm) ft-lbs Aeneral C C C C C C For torque wrenches, see page J2 Clamping units 14

14 Coromant Capto Coromant Capto Clamping units Manually operated clamping units Round shank Camshaft activated Turret type eneral Turning Note: Maximum coolant pressure is 80 bar (PS 1160) Metric version Right hand style shown. Left hand: hexagon clamping socket on opposite side of the tool. CParting and rooving Turret type nch version Dimensions dm m, size, inch, mm Coupling size Ordering code D 1 b 21 h c l 1z l 40 C4 C4-R/LC M C5 C5-R/LC M C6 C6-R/LC Turret type Dimensions, inch dm m, size, inch Coupling size Ordering code D 1 b 21 h l c l 1z C6 C6-LC Coromant Capto tightening torque: Manual clamping units and driven tool holders with camshaft mechanism Coupling size Torque (Nm) ft-lbs C C C C C C Aeneral For torque wrenches, see page J2 Clamping units 15

15 Coromant Capto Coromant Capto Clamping units eneral Turning Manually operated clamping units For special applications Camshaft activated Type 2090 CParting and rooving Note: Maximum coolant pressure is 80 bar (PS 1160) Metric version Dimensions Right hand style shown. Coupling size Ordering code b 2 h 2 h 21 1x l tz l 1z l C3 C3-R/LC M C4 C4-R/LC A C5 C5-R/LC A C6 C6-R/LC C8 C8-R/LC Note! Tighten the screw with a torque wrench. nformation on page 39. Design instructions for application of clamping unit RC/LC 2090 Material hardness min. 270 Front of clamping unit Cutting height Clamping unit Dimensions Coolant outlet Right hand style shown Aeneral d min D th 7 d h h h h 21 l min l l l l l Th l C3-R/LC M M6 C4-R/LC A M8 C5-R/LC A M10 C6-R/LC M10 C8-R/LC M J2 Clamping units 16

16 Coromant Capto Coromant Capto Clamping units ow to choose VD clamping units External machining eneral Turning Note: Polygon sleeve must be turned 180. See Metalcutting technical guide. CParting and rooving Clockwise spindle direction Note: Polygon sleeve must be turned 180. See Metalcutting technical guide. Counterclockwise spindle direction nternal machining Note: Polygon sleeve must be turned 180. See Metalcutting technical guide. Note: Polygon sleeve must be turned 180. See Metalcutting technical guide. Aeneral Clockwise spindle direction Counterclockwise spindle direction Clamping units 17

17 Coromant Capto Coromant Capto Clamping units eneral Turning Manually operated clamping units VD angled Camshaft activated DN Turret type CParting and rooving Note: Maximum coolant pressure is 80 bar (PS 1160) Metric version Right hand style shown. Left hand style reflected. Turret type VD straight Camshaft activated Dimensions dm m, size, inch, mm Coupling size Ordering code b 2 h ry h 2 h 21 1x l tz l 1z l 30 C3 C3-R/LC M C3 C3-R/LC M C4 C4-R/LC M C4 C4-R/LC M C5 C5-R/LC M C5 C5-R/LC M C5 C5-R/LC M C5 C5-R/LC M C5 C5-R/LC M C6 C6-R/LC DN Turret type Aeneral Note: Maximum coolant pressure is 80 bar (PS 1160) Metric version Turret type Dimensions Right hand style shown. Left hand: hexagon clamping socket on opposite side of the tool. dm m, size, inch, mm Coupling size Ordering code b 2 b 21 h ry h 2 1z l 4 l 30 C3 C3-R/LC M C4 C4-R/LC M C5 C5-R/LC M C4 C4-LC M C4 C4-RC M C5 C5-LC M C5 C5-R/LC M C6 C6-R/LC Note! Tighten the screw with a torque wrench. nformation on page J2 Clamping units 18

18 Coromant Capto Coromant Capto Clamping units Coromant Capto Disc nterface igh performance now as standard The Coromant Capto disk interface (CD) offers full quick-change tooling capabilities for turning centers. As a dedicated interface for driven and static turning tool holders, it enables many benefits over similar turret systems as an optimized method of fixing holders to the turret disk. Quick-change tooling is more effective with CD. t offers higher rigidity, faster setups and reduced machine downtime from secure clamping and Coromant Capto - the market-leading quick-change tooling solution. eneral Turning CParting and rooving Machining benefits etter cutting performance The CD carries larger loads (compared to VD turrets) thanks to larger Coromant Capto sizes and shorter swing diameter. Workpiece surface improved ncreased stability reduces vibration and tool chatter to give higher component quality. Shorter gauge-line swing diameter Longer tool life Stable tooling increases tool life. More cutting tool length The clamping mechanism is built in to the turret, to provide more space for cutting tool length. CD is compatible mainly with European machine tools and follows the standard turret configuration of many lathe producers. CD also fits multi-task machines having a lower turret with static and/or driven tools. Note: For CD version TN Quicker tool changes The CD turret system is designed for Coromant Capto quick change tooling systems. Short tool holder projection The design of CD with short swing diameter provides added space for tool changing, longer tools, or bigger components. Stable and rigid tooling The CD is securely bolt-on mounted to the turret to give secure positioning. Flexible symmetric interface Achieve more with fewer tools, as interchangeable tool holders can be mounted to face the main or sub-spindle. Aeneral Fine adjustment possibility All CD tools can be fine-adjusted Clamping units 19

19 Coromant Capto Coromant Capto Clamping units eneral Turning Manually operated clamping units CD angled Camshaft activated CParting and rooving Note: Maximum coolant pressure is 80 bar (PS 1160) Metric version CD straight Camshaft activated Dimensions, mm, inch Right hand style shown. Left hand style reflected. dm m, size, inch, mm Coupling size Ordering code b 2 b 21 h 2 1z l 21 l tz l 1x l 80 C5 C5-R/LC Note: Maximum coolant pressure is 80 bar (PS 1160) Metric version Dimensions, mm, inch Right hand style shown. Left hand style reflected. Aeneral dm m, size, inch, mm Coupling size Ordering code b 2 b 21 h 2 1x l 1z l 80 C5 C5-R/LCE Note! Tighten the screw with a torque wrench. nformation on page J2 Clamping units 20

20 Coromant Capto Coromant Capto Clamping units Manually operated clamping units CD straight Camshaft activated eneral Turning Note: Maximum coolant pressure is 80 bar (PS 1160) Metric version Right hand style shown. Left hand style reflected. CParting and rooving Dimensions, mm, inch dm m, size, inch, mm Coupling size Ordering code b 2 b 21 h 2 1x l 1z l 80 C5 C5-R/LCE CD straight double Camshaft activated Aeneral Note: Maximum coolant pressure is 80 bar (PS 1160) Metric version Dimensions, mm, inch Right hand style shown. Left hand style reflected. dm m, size, inch, mm Coupling size Ordering code b 2 b 21 h 2 1x1 l 1x2 l 1z l 80 C5 C5-R/LCE Note! Tighten the screw with a torque wrench. nformation on page J2 Clamping units 21

21 Coromant Capto Coromant Capto Clamping units eneral Turning Accessories Cover plug for clamping unit CParting and rooving Screw Locking washer Set screw Kantseal Ordering code (4x) (4x) (2x) O-ring O-ring (2x) CD80-CP Cover plug for adapter Aeneral Screw Ordering code (2x) O-ring CD80-CP Clamping units 22

22 Coromant Capto Coromant Capto Clamping units Automatic clamping units On automatic clamping units, hydraulic pressure is used to activate the forward and backwards movement of the drawbar. t also gives the cutting unit a kick to free it from the clamping unit when it is to be changed. The clamping mechanism is mechanically self-locking, i.e., the oil pressure is not applied during the cutting process. The units operate with a hydraulic pressure of 100 bar (1450 PS) for size C4, 80 bar (1160 PS) for sizes C5, C6, C8 and C10. All NC 5000 clamping units use segment clamping. The 5000 type clamping unit is designed for special adaptation to the machine. t is used in connection with manual push-button tool changing and in fully automatic installations with magazines and tool changers. eneral Turning CParting and rooving Push button valve The push button operated valve is delivered ready to be installed in pockets at turret discs or tool blocks designed for hydraulically operated clamping units. ecause the valve is produced as a cartridge in one size, it is possible to machine the pocket and simply assemble the valve and lock it with a screw. For ordering, see spare parts and accessories. uild-in instructions Regarding detailed build-in instructions see the Metalcutting Technical guide, and/or contact your local Sandvik Coromant office. 1. Tool presence air 2. Probe contact 3. Air blast 4. Coolant 5. Probe contact 6. Coolant inlet 7. Air inlet tool presence system 8. Air blast inlet Aeneral Clamping units 23

23 Coromant Capto Coromant Capto Clamping units eneral Turning ydraulically operated clamping units D m min CParting and rooving Type NC5010 for coolant pressure up to 80 bar (1160 PS). Metric version Neutral style shown. Dimensions Coupling size Ordering code b 2 dm m D m min h 2 h 21 c l 1z l 3 l 22 l α 21 α 22 U C4 C4-NC C5 C5-NC C6 C6-NC C8 C8-NC C10 C10-NC ydraulically operated clamping units with probe contact D m min Type NC5110 for coolant pressure up to 80 bar (1160 PS), and equipped with probe contacts Metric version Dimensions Neutral style shown. Aeneral Coupling size Ordering code b 2 dm m D m min h 2 h 21 c l 1z l 3 l 22 l α 21 α 22 C4 C4-NC C5 C5-NC C6 C6-NC C8 C8-NC J2 Clamping units 24

24 Coromant Capto Coromant Capto Clamping units ydraulically operated clamping units with Jetbreak D m min eneral Turning Type NC5210 for coolant pressure over 100 bar (1450 PS). Metric version Neutral style shown. CParting and rooving Dimensions Coupling size Ordering code b 2 dm m D m min h 2 h 21 c l 1z l 3 l 22 l α 21 α 22 C6 C6-NC C8 C8-NC Coromant Capto required pressure: ydraulic clamping units type 5000 Clamping pressure Coupling size ar PS C C C C C Required oil flow in all cases: 6 l/min (1.6 gal/min) Aeneral J2 Clamping units 25

25 Coromant Capto Coromant Capto Adapters for turning tools eneral Turning Adapters for solid boring bars 131 CParting and rooving Metric pilot Dimensions l 1 = programming length Coupling size Ordering code Coolant 1) dm t D 5m D 1 1 l 3 l 21 l C3 C C C4 C C C C5 C C C ) 1 = coolant through center 2) Tolerance = nch pilot l 1 = programming length Dimensions, inch Aeneral Coupling size Ordering code Coolant 1) dm t D 5m D 1 1 l 3 l 21 l C3 C C C C4 C C C C C C C5 C C C C C C C6 C C C C C C ) 1 = coolant through center 2) Tolerance = J2 Adaptors for turning tools 26

26 Coromant Capto Coromant Capto Adapters for turning tools Adapters for solid boring bars 131 lanks for production of cutting units eneral Turning Coromant Capto blanks have a soft front, which allows machining to special shapes. The material is 25 CR MoS 4, low alloy steel. Equilibrium temperature: F Cooling medium: Polymer Tempering: 1 hour 392 F Note: f localized hardening is required, induction type hardening is to be used. Max. hardness which can be attained with this material is 50 RC. CParting and rooving Dimensions, millimeter, inch (mm, in.) Coupling size Ordering code D 5m mm D 5m in. D 1 mm D 1 in. 7 l mm 7 l in. 21 l mm 21 l in. C3 C3-NR C3-NR C3-NR C3-NR C4 C4-NR C4-NR C4-NR C4-NR C5 C5-NR C5-NR C5-NR C5-NR C6 C6-NR C6-NR C8 C8-NR C8-NR C8-NR C10 C10-NR C10-NR Aeneral 6 2 J2 Adaptors for turning tools 27

27 Coromant Capto Coromant Capto Adapters for rotating tools eneral Turning Extension adapter CParting and rooving Coupling size Dimensions, millimeter, inch (mm, in.) l 1 = programming length 1) mm in. mm in. mm in. Machine side Tool side Ordering code Coolant D 5m C3 C3 C A C A C4 C4 C A C A C5 C5 C A C A C6 C6 C A C A C8 C8 C A C A C10 C10 C ) 1 = coolant through center D 5m D 5t D 5t l 1 l 1 U Short version, for segment clamping only Aeneral Note! Not possible to use together with basic holders using center bolt clamping. Coupling size Dimensions, millimeter, inch (mm, in.) l 1 = programming length 1) mm in. mm in. mm in. Machine side Tool side Ordering code Coolant D 5m C3 C3 C C4 C4 C C5 C5 C C6 C6 C C8 C8 C ) 1 = coolant through center D 5m D 5t D 5t l 1 l 1 U J2 Adaptors for rotating tools 28

28 Coromant Capto Coromant Capto Adapters for rotating tools Reduction adapter eneral Turning Design 1 Design 2 1 l = programming length Coupling size Dimensions, millimeter, inch (mm, in.) D 5m Design Machine side Tool side Ordering code Coolant 1) mm D5m D 5t in. mm D5t 1 l 1 l 3 l 3 l in. mm in. mm in. α 21 U 1 C4 C3 C A C A C5 C3 C A C4 C A C A C6 C3 C A C4 C A C5 C A C A C8 C3 C A C4 C A C5 C A C6 C A C A C10 C6 C C8 C ) 1 = coolant through center CParting and rooving Short version, for segment clamping only Coupling size Note! Not possible to use together with basic holders using center bolt clamping. Dimensions, millimeter, inch (mm, in.) l 1 = programming length 1) mm in. mm in. mm in. mm in. Machine side Tool side Ordering code Coolant D 5m C5 C3 C C4 C C6 C3 C C4 C C5 C C8 C5 C C6 C C10 C6 C C8 C ) 1 = coolant through center D 5m D 5t D 5t l 1 l 1 l 3 l 3 U Aeneral J2 Adaptors for rotating tools 29

29 Coromant Capto Coromant Capto Adapters for rotating tools eneral Turning Reduction adapter 180 rotated polygon Short version, for segment clamping only R CParting and rooving Note! Not possible to use together with basic holders using center bolt clamping. 1 l = programming length Coupling size Dimensions, mm, inch Machine side Tool side Ordering code Coolant 1) D 5m D 5t 1 l U C5 C5 C R C6 C6 C R C8 C8 C R ) 1 = coolant through center Reduction adapter 180 rotated polygon Short version, for segment clamping only R Aeneral Note! Not possible to use together with basic holders using center bolt clamping. 1 l = programming length Coupling size Dimensions, mm, inch Machine side Tool side Ordering code Coolant 1) D 5m D 5t 1 l 3 l U C8 C6 C R ) 1 = coolant through center 60 2 J2 Adaptors for rotating tools 30

30 Coromant Capto Coromant Capto Adapters for rotating tools Coromant Capto short adapter for exchangeable head Without gripper grooves for manual tool change in turning centers Cx-391.E Cx-A391.E eneral Turning Metric version nch version l 1 = programming length Dimensions Coromant Capto size Coupling size Ordering code Coolant 1) D 5m D 5t 1 l 3 l U C3 E10 C3-391.E E12 C3-391.E C4 E10 C4-391.E E12 C4-391.E E16 C4-391.E C5 E10 C5-391.E E12 C5-391.E E16 C5-391.E Dimensions, inch Coromant Capto size Coupling size Ordering code Coolant 1) D 5m D 5t 1 l 3 l V C3 E10 C3-A391.E E12 C3-A391.E C4 E10 C4-A391.E E12 C4-A391.E E16 C4-A391.E C5 E10 C5-A391.E E12 C5-A391.E ) 1 = coolant through center CParting and rooving For complete assortment of adapters and cutting heads for CoroMill 316, see chapters D and in main catalog for milling, drilling and boring tools. Main spare parts Torque value Torque range Coupling size Key Torque wrench head 1) Nm n-lbs Torque wrench 1) Nm n-lbs E E E E E ) Accessories, must be ordered separately. Aeneral 6 2 J2 Adaptors for rotating tools 31

31 Coromant Capto Coromant Capto Adapters for rotating tools eneral Turning CParting and rooving ER-collet chuck adapter, short For driven toolholders No gripper grooves DN 6499/ P alanced by design Short design Accessories Not delivered with the tool, must be ordered separately See main catalog for milling, drilling and boring tools. Coromant Capto short (for manual tool change in turning centers) Note: For segment clamping only. Cannot be used in basic holders and extensions/ reductions. Not for automatic tool change as have no gripper grooves Dimensions, millimeter, inch (mm, in.) dm t dm t dm t dm t Coupling D 5m D 5m min min max max D 21 D 21 3 l 3 l 21 l 21 l size Ordering code Coolant 1) mm in. mm in. mm in. mm in. mm in. mm in. U Collet alanced by size design C3 C ER 20 C4 C ER 20 C ER 25 C5 C ER 32 P 1) 1 = coolant through center Aeneral J2 Adaptors for rotating tools 32

32 Coromant Capto Coromant Capto Adapters for rotating tools Tap adapters Collet type with external coolant supply Short design, floating for turning centers Without gripper grooves for manual tool change eneral Turning CParting and rooving Tap range Note: Only for segment clamping. Tap shank dimensions, mm, inch Dimensions, mm, inch l 1 = programming length min max Coupling dm m k size Ordering code Coolant 3) min max min max D 5m D 1 D 21 1 l 3 l 21 l - z + z U Torque Nm 2) M4 M12 C3 C A 1) M4 M M4 M12 C4 C A 1) M4 M M4 M12 C A M4 M M5 M16 C5 C A 1) M5 M M5 M16 C A M5 M ) For Driven Tool olders. Without slots for gripper. 2) Max allowed tightening torque 3) 0 = no coolant Collets must be ordered separately, see below. Collets Ordering code dm m mm (inch) Shank 1) DN 374 Suitable for: ( ) A-OZ J421 M4-M8 (0-1/4) Cx xxxa ( ) A-OZ J422 M6-M12 (1/4-9/16)...01 xxxa ( ) A-OZ J440 M5-M10 (0-1/4)...02 xxxa 7-13 ( ) A-OZ J443 M7-M16 (5/16-5/8)...02 xxxa ( ) A-OZ J461 M10-M16 (9/16-3/4)...03 xxxa ( ) A-OZ J462 M20-M30 (13/16-1 1/8)...03 xxxa 1) For other standards, check shank dimensions k and dm m Aeneral J2 Adaptors for rotating tools 33

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34 ndex for accessories and spare parts ndex for accessories and spare parts Accessories Fixtures rease nipple Push button operated valve Page Pre-measuring fixture Master setting gauges Alignment tool Page eneral Turning Assembly tool 38 exagon key Torque wrench for tool changing Tightening torque recommendations Extracting tool for clamping units Tools for disassembling polygon socket Cover plug Cassettes with tapered polygon seating CParting and rooving Coolant tubes for Coromant Capto 42 Spare parts Page Manually operated clamping units Type 2085 Type 2000 Type 3000 Type Type Round shank type 51 VD Angled design, DN VD Straight design, DN CD straight CD angled Aeneral ydraulically operated clamping units Type Type Type 5210 Coromant Capto adapters Coromant Capto adapter for solid boring bar Extension/reduction adapters Collet chuck adapters Tap adapters For spare parts for Coromant Capto Multi-Task machining tools, see chapter. 35

35 Accessories Accessories eneral Turning Assembly fixture for mounting and dismounting of modular tools CParting and rooving Fixture body Fixture body Ordering code: Ordering code: Ordering code Ordering code Sleeve For holder type, size Flange Collar For holder type, size C3 Coromant Capto Size C C3 Coromant Capto Size C C4 Coromant Capto Size C C4 Coromant Capto Size C C5 Coromant Capto Size C C5 Coromant Capto Size C C6 Coromant Capto Size C C6 Coromant Capto Size C C8 Coromant Capto Size C C8 Coromant Capto Size C C10 Coromant Capto Size C C10* Coromant Capto Sizes C10 and C8X A05 SK 50 Form A/C A SK 50 Form A A06 SK 63 Form A/C A SK 63 Form A A08 SK 80 Form A/C A SK 80 Form A A10 SK 100 Form A/C A10 SK 100 Form A MAS-T 50/CAT/SO A13 SK 125 Form A MAS-T 30/CAT/SO MAS-T MAS-T 40/CAT/SO MAS-T MAS-T PLUS, MAS T PLUS, MAS T DN 69871/40, ANS SO7388/1-40, CAT DN 69871/50, ANS SO7388/1-50, CAT PLUS DN69871/1-40, PLUS 7388/ PLUS DN69871/1-50, PLUS 7388/ DN DN Varilock size Varilock size Varilock size 80 Note: Key is delivered with the sleeve. Assembly fixture * Combined collar/flange for C10 and C8X. Fixture for maintenance of tools with Coromant Capto and SK couplings Aeneral Choose flange, collar and sleeve to suit tool to be assembled. Choose sleeve to suit coupling. The fixture should be fastened to the bench with three socket head screws (not delivered with fixture). 36

36 Accessories Accessories Assembly fixture for assembling and dismantling basic holders Pneumatically operated eneral Turning Note! Assembly fixture xx includes foot pedal. nstructions are enclosed with fixture. Air supply of 85 PS (6 bar) is required for connection to the pedal. Size Ordering code Dimensions, mm, inch CParting and rooving Taper SK d b D 21 D l 22 l 23 l 24 l 25 l x1 l x2 l y1 l y2 l Weight Aeneral 37

37 Accessories Accessories eneral Turning rease nipple Push button operated valve Size Ordering code Requirement specifications: Working pressure: max PS (100 bar) C3 C For about pocket dimensions, see Metalcutting Technical guide or contact your Sandvik Coromant representative. CParting and rooving Assembly tool Tool for assembly/disassembly of clamping mecanism for clamping unit type NC2000 Ordering code: C-POV-01 Coromant Capto size C3 C4 C5 Ordering code C3-AT C4-AT C5-AT Assembly tools All these accessories are supplied to separate order, and we recommend that they be ordered with the first Coromant Capto parts. Coupling size Retaining nut spanner Extension key Torque wrench C C-TK-02 C C-TK-02 C C-TK-02 C6-C C-TK-02 C C-TK-04 Aeneral Extension key, center bolt clamping C-TK-04 Ordering code Torque wrench Spare parts Length, mm Coupling size Nm ft-lbs (inch) Size mm Key adapter C C-TK (26.9)

38 Accessories Accessories Torque wrench for tool changing C-TK Nm ft-lbs C-TK Nm ft-lbs C-TK-03 Ordering code Torque wrench Spare parts Coupling size Nm ft-lbs Length Size mm Key adapter C T-TK C C-TK C C-TK C C-TK C C-TK C C-TK To be calibrated according to SO 6789, accuracy within 4% eneral Turning CParting and rooving Aeneral 39

39 Accessories Accessories eneral Turning CParting and rooving Tightening torque recommendations Coromant Capto tightening torque: Manual clamping units types 2000 and 3000 Coupling size Torque Nm Coromant Capto tightening torque: Coromant Capto required pressure: ft-lbs C C C Manual clamping units and driven tool holders with camshaft Coupling size Torque Nm ft-lbs C C C C C C ydraulic clamping units type 5000 Clamping Ejecting Coupling size Pressure, bar (PS) Pressure, bar (PS) C4 100 (1450) 100 (1450) C5 80 (1160) 80 (1160) C6 80 (1160) 80 (1160) C8 80 (1160) 80 (1160) C10 80 (1160) 80 (1160) Required oil flow in all cases: 6 l/min (1.6 gal/min) Coromant Capto basic holders Center bolt clamping Coupling size Aeneral Torque Nm ft-lbs C C C C C C

40 Accessories Accessories Extracting tool for disassembling the polygon socket on manual and automatic clamping units Coupling size Ordering eneral Turning C3 CC-ET-01 C4 CC-ET-01 C5 CC-ET-02 Extracting tool Withdrawal tool C6 CC-ET-02 C8 CC-ET-02 Note: Withdrawal tool to be ordered separately. Withdrawal tool To remove polygon sleeve from clamping units together with Cx-WDT-01 Coupling size Ordering code Spare parts CParting and rooving Center screw Peripheral screw C3 C3-WDT-01M C4 C4-WDT-01M C5 C5-WDT-01M C6 C6-WDT-01M C8 C8-WDT Cover plug Coupling size Ordering code Manual unit Automatic unit Type 3000 C3 C3-CP-01 - C3-CP-11 C4 C4-CP-01 C4-CPA-01 C4-CP-11 C5 C5-CP-01 C5-CPA-01 C5-CP-11 C6 C6-CP-01 C6-CPA-01 - C8 C8-CP-01 C8-CPA-01 - C10 - C10-CPA-01 - alancing tool Aeneral Coupling size Ordering code C3 C3 - AT - 01 C4 C4 - AT - 01 C5 C5 - AT - 01 C6 C6 - AT - 01 C8 C8 - AT - 01 C10 C10 - AT

41 Accessories Accessories eneral Turning Coolant tubes for Coromant Capto Cx-CT for Coromant Capto The requirement for use of coolant tubes is machine related. See machine before installing. Ensure the clamping device and/or machine are able to accept/ handle the coolant tube before using. CParting and rooving Mount Please refer to M/C manual Dismount Safe control The safe control is used for measuring the clamping force of a machine s clamping system. f the clamping force is too low, the dynamic reaction beween spindle and tool deteriorates. Aeneral Contact your local Sandvik Coromant representative for more. 42

42 Accessories Accessories Cassettes with tapered polygon seating Aluminum cassette blanks eneral Turning Plastic storage cassettes (red) CParting and rooving igh grade plastic in-machine tool storage (black) Dimensions, mm, inch Coupling size Ordering code b 21 D 21 h 2 2 l 21 l 22 l All plastic cassettes conforming to hole pattern 17 mm, 20 mm, 25 mm and 1. C3 C3-C igh grade plastic. Red color. To be used: C4 C4-C alone for upright storage with mechanism type PL-01 for horizontal or upright position C5 C5-C C6 C6-C C8 C8-C C4 C4-C igh grade reinforced black plastic. For inmachine tool storage with mechanism AL-01. C5 C5-C C6 C6-C C8 C8-C C10 C10-C C6 C6-C Aluminum cassette blanks for individual adaptation. To be used with AL-01. C8 C8-C C10 C10-C Aeneral 43

43 Accessories Accessories eneral Turning Locking mechanism for cassettes -PL-01 CParting and rooving -AL-01 Passive locking mechanism For vertical upwards and horizontal storage. NEVER upside down storage. Active locking mechanism For storage at all angles: vertical upwards and downwards or horizontal. Aeneral Coupling size Ordering code Pull action force, N Pull action force, lbf C4 C4-PL Central passive locking mechanism. Spring loaded C5 C5-PL clamping. Fits directly into all cassettes type C6 C6-PL C8 C8-PL Coupling size Ordering code Rec. max. tool weight, Kg Rec. max. tool weight lbs C4 C4-AL Active locking mechanism mechanical push action. C5 C5-AL Fits directly into all cassettes type 5000/6000. C6 C6-AL C8 C8-AL C10 C10-AL