Manual HSK clamping technology

Transcription

1 Manual HSK clamping technology Simplicity, precision and speed as well as flexibility, safety and cost-effectiveness these are the demands placed on systems in modern production technology. The MAPAL HSK clamping units form the perfect connection between tool and machine and are therefore the basis for an optimal machining result. The manual MAPAL HSK clamping units are so designed that very high clamping forces are securely applied. The KS clamping cartridges in the designs for full lubrication, high pressure lubrication and MQL are compatible, a feature that makes it easier to re-tool the machine for new machining tasks. In addition to the KS clamping cartridges, for tight machine compartments with small spindle spacings MAPAL offers the S clamping cartridge with an ergonomic 45 actuation. Clamping cartridges c Standard 20 c High pressure 21 c MQL1 22 c MQL 23 c Accessories KS MQL clamping cartridges c Axial clamping cartridge AX 26 c iagonal clamping cartridge S Flanges with clamping cartridges c KS adapter flange c S flange adapter 32 c KS adapter flange c Revolver clamp 34 For disc-shaped tools, e.g. grinding wheels and saw blades, MAPAL offers the AX clamping cartridge. On both systems, S and AX, the standardised access bore is not necessary, as a result all HSK forms can be securely clamped. 19

2 KS clamping cartridges Standard design sw Wrench size (sw) Weight gr Specification 32 16,6 43, KS ,6 48, KS ,6 55, KS ,6 64, KS ,6 74, KS ,6 94, KS Spare parts for KS clamping cartridges in standard design Threaded spindle Sealing ring (Viton ) O-ring (Viton ) O-ring (Viton ) Qty required For fitting in machine spindles and adapters, for manually clamping HSK shanks. For use with coolant pressures up to 50 bar. In case of damage or wear, the clamping cartridge must be sent to MAPAL for exchange. You will find more information on page 276. You will find information on direct mounting in the spindle in the section on technical notes. You will find information on the KS clamping cartridges from page

3 KS clamping cartridges esign for high pressure applications sw Wrench size (sw) Weight gr Specification 32 16,6 43, KS ,6 48, KS ,6 55, KS ,6 64, KS ,6 74, KS ,6 94, KS Spare parts for KS clamping cartridges in high pressure design Threaded spindle Sealing ring O-ring (Viton ) O-ring (Viton ) Qty required For fitting in machine spindles and adapters, for manually clamping HSK shanks. For use with coolant pressures up to 150 bar. In case of damage or wear, the clamping cartridge must be sent to MAPAL for exchange. You will find more information on page 276. You will find information on direct mounting in the spindle in the section on technical notes. You will find information on the KS clamping cartridges from page

4 KS clamping cartridges esign for MQL applications MQL1 Tx* sw KS clamping cartridge with outer O-ring version MQL1 for HSK-A and Wrench size (sw) Torx* Weight gr Specification 40 20,6 48,1 3 T10 86 KS40-06-MQL ,6 55,1 4 T KS50-07-MQL ,6 64,15 5 T KS63-08-MQL ,6 74,65 6 T KS80-09-MQL ,6 94,35 8 T KS MQL Spare parts for KS clamping cartridge MQL with outer O-ring - version MQL1 for HSK-A and O-ring (Viton ) O-ring (Viton ) O-ring (Viton ) O-ring (Viton ) For fitting in machine spindles and adapters, for optimal, central supply of the MQL medium on manually clamping HSK shanks. Suitable for single channel and two-channel variants. Blanking plugs or adapter tube are not included, see page 24/25. In case of damage or wear, the clamping cartridge must be sent to MAPAL for exchange. You will find more detailed information on this aspect on page 276. * Is used only for the emergency release function. After actuation of the emergency release function, the cartridge must be sent to MAPAL for exchange. You will find information on direct mounting in the spindle in the section on technical notes from page 247. You will find information on the KS clamping cartridges from page 271. You will find a selection aid for the MQL clamping cartridges on page

5 KS clamping cartridges esign for MQL applications Tx* sw KS clamping cartridge with inner O-ring version MQL for Wrench size (sw) Torx* Weight gr Specification 40 20,6 48,1 3 T10 86 KS40-06-MQL ,6 55,1 4 T KS50-07-MQL ,6 64,15 5 T KS63-08-MQL ,6 74,65 6 T KS80-09-MQL ,6 94,35 8 T KS MQL Spare parts for KS clamping cartridge MQL with inner O-ring - version MQL for O-ring (Viton ) O-ring (Viton ) O-ring (Viton ) O-ring (Viton ) For fitting in machine spindles and adapters, for optimal, central supply of the MQL medium on manually clamping HSK shanks. Suitable for single channel and two-channel variants. Blanking plugs or adapter tube are not included, see page 24/25. In case of damage or wear, the clamping cartridge must be sent to MAPAL for exchange. You will find more detailed information on page 276. * Is used only for the emergency release function. After actuation of the emergency release function, the cartridge must be sent to MAPAL for exchange. You will find information on direct mounting in the spindle in the section on technical notes from page 247. You will find information on the KS clamping cartridges from page 271. You will find a selection aid for the MQL clamping cartridges on page

6 Accessories KS MQL clamping cartridges d 2 G l Blanking plug G d 2 l 40 M10x1 4, M12x1 5, M12x1 7, M16x1 10, M18x1 12, For KS MQL clamping cartridges, if these are used without adapter tube. For suitable assembly tools see page 227. G d 3 d 2 l 3 l 2 Adapter tube with spigot connection d 2 d 3 G l 2 l ,5 4,5 5,8 M10x1 48, ,5 7,8 M12x1 55, ,8 M12x1 64, ,3 M16x1 74, ,8 M18x1 94, For blind end-free transfer and provision of the MQL medium. For suitable assembly tools see page

7 Accessories KS MQL clamping cartridges G d 3 d 2 l 2 Adapter tube with bore transition d 2 d 3 G l ,5 5,1 M10x1 48, ,5 7,1 M12x1 55, ,1 M12x1 64, ,1 M16x1 74, ,1 M18x1 94, For blind end-free transfer and provision of the MQL medium. For suitable assembly tools see page

8 AX axial clamping cartridge l 2 d G sw sw For tool shanks in accordance with IN / ISO HSK A/C Specification d G l Wrench size (sw) 32 16,5 M12x1,5 44, AX ,6 M16x1,5 48, AX ,4 M20x1,5 60, AX M24x1,5 77,2 16,4 6 AX M30x2 95,8 20,7 8 AX ,8 M40x2 114, AX For fitting in machine spindles and adapters, for manually clamping HSK shanks. No internal coolant supply. You will find information on direct mounting in the spindle in the section on technical notes. Assembly aid axial clamping cartridge of the HSK axial clamping cartridge Assembly aid for mounting the AX clamping cartridge. 26

9 S diagonal clamping cartridge G sw1 * Variant 1 d 3 d ** Variant 2 Spindle contour sw2 G For tool shanks in accordance with IN / ISO * Variant 1 ** Variant 2 HSK A/C Wrench size Wrench size d G d 3 Specification Specification sw1 sw ,5 43,6 M8x1 6 S32-S S32-L ,6 53,9 M10x1 8 S40-S S40-L ,4 68,7 M12x1,25 10 S50-S S50-L ,4 M16x1,5 12 S63-S S63-L ,2 104 M20x1,5 14 S80-S S80-L ,5 127,9 M24x1,5 16 S100-S S100-L For fitting in machine spindles and adapters, for manually clamping HSK shanks. Coolant tube or MQL transfer unit are not included. You will find information on direct mounting in the spindle in the section on technical notes. For diagonal clamping cartridge with adapter flanges and flange adapters see page 32/33. * Variant 1: For slender spindle external contour. Spindle contour with short clamping screw and support screw for use with stop ring. ** Variant 2: For flange solutions and spindles with larger external contour. Spindle contour with long clamping screw and support screw for use with stop ring. 27

10 Accessories for S diagonal clamping cartridge HSK-A d 2 d 2 d 3 d 3 Coolant tube for diagonal clamping cartridge HSK-A/C iagonal clamping cartridge HSK-A iagonal clamping cartridge 32 3, , ,8 50, , , , , , ,8 76, , ,8 91, , , , , , For transfer and supply of coolant. d 2 d 3 d 3 d 2 d 3 d 4 MQL transfer unit for diagonal clamping cartridge iagonal clamping cartridge d 2 d 3 d , , ,1 19,8 76, ,1 24,8 91, , , , , For blind end-free transfer and provision of the MQL medium. 28

11 KS adapter flange with radial alignment Module connection sizes for internal spindle contour MN Module diameter Weight kg Specification ,4 KS-EF-MO ,6 KS-EF-MO ,9 KS-EF-MO ,6 KS-EF-MO ,4 KS-EF-MO ,5 KS-EF-MO Spare parts for KS adapter flange with radial alignment in accordance with MN Module diameter Quantity required Cylinder head screw in accordance with ISO 4762 Size 55 6 M5x M5x M6x M8x M8x M10x For installation in the machine spindle for mounting HSK tools Standard KS clamping cartridge, stop ring and cylinder head screws (for fastening the KS adapter flange). esign: ue to threaded pins (for alignment) in the machine spindle, exactly adjustable for radial run-out. You will find suitable KS clamping cartridges in the section on manual HSK clamping units from page 19. For stop rings see page 202. You will find information on the fitting dimensions in section on technical notes from page 247. Balancing quality: G 6.3 at 3,000 min -1 29

12 KS adapter flange with radial and angular alignment Module connection sizes for internal spindle contour MN5000- Module diameter Weight kg Specification ,4 KS-EF-MO ,6 KS-EF-MO ,9 KS-EF-MO ,6 KS-EF-MO ,4 KS-EF-MO ,5 KS-EF-MO Spare parts for KS adapter flange with radial and angular alignment Module diameter Quantity required Cylinder head screw Thrust pad Threaded pin in accordance with ISO 4762 Size Specification Specification 55 6 M5x K K M5x K K M6x K K M8x K K M8x K K M10x K K For installation in the machine spindle for mounting HSK tools Standard KS clamping cartridge, thrust pad and threaded pin, stop ring and cylinder head screws (for fastening the KS adapter flange). esign: ue to threaded pins (for alignment) in the machine spindle, exactly adjustable for radial run-out. ue to thrust pad and threaded pin in the adapter flange, exactly adjustable for axial run-out. You will find suitable KS clamping cartridges in the section on manual HSK clamping units from page 19. For stop rings see page 202. You will find information on the fitting dimensions in section on technical notes from page 247. Balancing quality: G 6.3 at 3,000 min -1

13 KS adapter flange for short spindles with radial alignment Module connection sizes for internal spindle contour MN Module diameter Weight kg Specification ,2 KS-EF-MO ,3 KS-EF-MO ,5 0,6 KS-EF-MO ,2 KS-EF-MO Spare parts for KS adapter flange for short spindles Module diameter Quantity required Cylinder head screw in accordance with ISO 4762 Size 40 6 M3x M4x M5x M6x For fitting in short spindles (IN 69002) for mounting HSK tools. Standard KS clamping cartridge, stop ring and cylinder head screws (for fastening the KS adapter flange). esign: ue to threaded pins (for alignment) in the machine spindle, exactly adjustable for radial run-out. You will find suitable KS clamping cartridges in the section on manual HSK clamping units from page 19. For stop rings see page 202. You will find information on the fitting dimensions in section on technical notes from page 247. Balancing quality: G 6.3 at 3,000 min -1 31

14 S adapter flange with diagonal clamping cartridge with radial and angular alignment Module connection sizes in accordance with MN sw HSK l1 d1 For tool shanks in accordance with IN / ISO HSK A/C Wrench size (sw) Specification S-VL-MO ,2 5 S-VL-MO ,6 6 S-VL-MO S-VL-MO S-VL-MO S-VL-MO Spare parts for S flange adapter with radial and angular alignment Module diameter Quantity required Cylinder head screw Thrust pad Threaded pin in accordance with ISO 4762 Size Specification Specification 60 4 M5x K K M6x K K M6x K K M8x K K M8x K K M10x K K For use on setting fixtures with module connection sizes in accordance with MAPAL works standard. For fitting in the machine spindle or in HSK or ISO adapter for mounting HSK tools. iagonal clamping cartridge, thrust pad, threaded pin and cylinder head screws (for fastening the S flange adapter). esign: ue to threaded pins (for alignment) in the machine spindle and in the HSK or ISO adapter, exactly adjustable for radial run-out. ue to thrust pad and threaded pin in the flange adapter, axial run-out exactly adjustable. You will find information on the fitting dimensions in section on technical notes from page 247. For suitable diagonal clamping cartridges see page 27 (variant 2). Balancing quality: G 6.3 at 3,000 min -1 32

15 S adapter flange with diagonal clamping cartridge with radial and angular alignment Module connection sizes in accordance with MN , with reduced installation dimensions sw HSK d1 For tool shanks in accordance with IN / ISO HSK A/C Wrench size (sw) For installation in the machine spindle for mounting HSK tools iagonal clamping cartridge, thrust pad, threaded pin and cylinder head screws (for fastening the S flange adapter). esign: ue to threaded pins (for alignment) in the machine spindle, exactly adjustable for radial run-out. ue to thrust pad and threaded pin in the adapter flange, exactly adjustable for axial run-out. Notes: You will find information on direct mounting in the spindle in the section on technical notes from page 247. For suitable diagonal clamping cartridges see page 27 (variant 2). Balancing quality: G 6.3 at 3,000 min -1 33

16 l 5 l 8 Clamping technology Manual HSK clamping technology Revolver clamp l 5 l 8 l 3 l 2 l 4 ISO HSK-T63 l 6 Star design l 7 HSK-T l 2 l 3 l 4 l 5 l 6 l 7 l 8 Specification , ,8 12,5 RS40S ,5 31,5 78, RS63S , ,2 25 RS100S l 3 l 2 HSK-T l 4 l 6 l 7 rum design HSK-T l 2 l 3 l 4 l 5 l 6 l 7 l 8 Specification , ,8 12,5 RS40T , RS63T , ,2 25 RS100T For fitting in the revolver for manually clamping HSK shanks. Complete with adapter flange, revolver clamping cartridge, cylinder head screw and cylindrical pin. oes not include valve housing, shut-off valve, coolant tube, assembly tools for coolant tube or coolant deflection. For HSK-T standard see page

17 Accessories and spare parts revolver clamp For drum design For star design HSK-T Revolver clamping cartridge Cylinder head screw Cylindrical pin in accordance with ISO 4762 Specification Specification Specification 40 RS M8x ISO 8735-A-Ø8x30-ST RS M10x ISO 8735-A-Ø8x36-ST RS M16x ISO 8735-A-Ø10x50-ST Accessories Revolver size HSK-T Accessories for internal coolant supply. Valve housing Shut-off valve Coolant tube HSK-T Assembly tool for coolant tube Coolant deflection