Seed Processing Plant

Transcription

1 Seed Processing Plant

2 Y 50 Years of Experience - Your Guarentee Consultancy based on experience At Cimbria, we have built up a profound and market leading specialist know-how within development and turn-key solutions. A know-how that has been achieved by intensive research and teamwork with clients from all over the world. When we design process plants and complete solutions, such particular know-how is used to create a total overview.this results in solutions ensuring that all parts of a plant are co-ordinated in an optimum way - and that the daily operation as well as the subsequent maintenance is as unproblematic as possible. Global references More than 50 years of experience with designing plants on the global market is a fundamental part of the consultancy we give our clients in all matters concerning plant improvement. Together with the thorough knowledge of crop handling, which is one of the Cimbria Unigrain features, this consultancy contributes to a successful project presentation. A well prepared project presentation is the actual foundation of a plant, which, during the daily operation 24 hours a day, is running satisfactorily. Firm project control A firm project control contributes to an anchoring of the security and quality that lies in our products and project presentation. From placing the order to expiry of guarantee the responsibility for the project implementation lies with one senior project manager. Full scale in-house test and training plant

3 K Grain Care - a Key Concept in Cimbria Rye Maize Oats Paddy Rice Barley Wheat Cleaned Seed for Higher Returns Ever since man began to cultivate the land it has been known that the sowing of healthy and well developed seed is one of the major pre-requisites for a good crop. Over the years grain and seed species have been constantly improved and, in recent times, the production of grain and particularly seed has developed within strict parameters. The purity of particular strains has been safeguarded by contract crop production through the seed companies. International regulations and certification agreements ensure that guaranteed quality and standards are maintained. Buying a Seed Processing Plant is a Matter of Trust Unlike the grain and seed trade there is no internationally accepted evaluation basis governing the performance of seed processing plants. Buying and selling these will thus particularly depend upon the establishment of trust between buyer and seller. It is most important for any buyer to select the right kind of supplier; one able to offer a range of highly developed cleaners, extensive process and turn-key know-how, credibility, integrity and with solid company backing. Paddy rice seed processing, Malaysia Paddy rice drying and seed processing plant,thailand

4 Garden and Grass Seeds Garden Seed Parsnip Melon Chervil Radishes Viper s grass Carrot Spinach Lettuce Parsley Dill Cress Onion Leek Tomato Chive Beans Salad Grass Seed Alfalfa / Lucerne Clover Cocksfoot Meadow grass Timothy Background and Research Ever since the middle of last century, Cimbria process engineers and designers have been working closely with grain and seed trade specialists from all over the world on research in the field of grains and seeds; the outcome being that our production of machinery for processing of grain and seed crops has been keeping the lead in our field of technology. Due to this thorough, persistent work, Cimbria projects are known all over the world for their optimal yield and cleaning capacity, and not least for simple, precise operation. Research and training take place in the complete state of the art seed cleaning plant adjacent to our main production facilities in Denmark, on Cimbria s 10,000 tons test silo plant. Operational Cleaners meeting the capacity and quality requirements guaranteed are a must to you and of vital importance to us. Garden seed processing plant, Italy

5 C Legumes and Commercial Seed Beet Coffee bean Cabbage Cocoa bean Cotton seed Rape seed Groundnuts (unshelled) Horsebean Lin seed Sunflower seed Mustard Peas Potatoes Sesame Poppy Soya beans Sorghum (milo) Vetch Turnip Peanuts Broad beans Lentil Cimbria supplying Your Complete Plant Cimbria has supplied several thousands of complete seed and grain processing plants for clients all over the world. Cimbria has been in full control of all stages of the installation from initial design to the installation, commissioning, training of local staff and handling over of the complete operational system. The experience thus gained and our knowledge on processes and system design will, of course, be available for you in your next project. Seed processing plant, New Zealand

6 Seed Plant Automation and Ma All over the world the Seed Industry is moving towards a higher level of industrial production. Advanced technology is applied in order to produce better seed qualities, and to comply with the increasing need for yield and profit. Cimbria is among the leading companies in seed processing plants. Automation and individual Management Information Systems are integrated parts of a high level concept. Reports Producer data Internal/ External Connections Field data Producers files Contracts Company offices Finance Certification Authorities Seed data Lodged corn Diseases Weeds Area Certification Statistics User s manual Technical manual Maintenance manual Species Varieties Modem support W L Cim Manag Inform Syst Manuals Service & Support

7 ngement Information Systems Intake data eight ot designation Laboratory data H2O Weight Purity Germination Inventory data bria ement ation em Reception data Storage data Production data Quality data Packing data Declarations Processing recipe Process control Video supervision Energy consumption Alarms and events Video SCADA System Cimbria Seed Processing Plant PLC

8 S Range of Seed Processing Machines Pre-cleaner Various pre-celaners for cereals, oil seeds, legumes, grass seed, etc., for preconditioning before drying. Seed dryer Seed dryers for all kinds of free flowing seed, as well as fluid bed dryers for non free flowing seed. De-awner For removal of sticks, break-up clusters for improving flow and appearance, de-awning of barley. Fine cleaner For high quality cleaning (air and thickness) of cereals, oil seeds, legumes, grass seed, etc. Indent Cylinder Cylinder for length grading of cereals, rice and oil seeds, long and short grain separation. Rotary Screening Cylinder Cylinder for thickness calibration of maize, sunflower and other seeds which need thickness grading.

9 S Range of Seed Processing Machines Gravity separator Gravity table for separating cereals, oil seeds, grass seed, etc. according to specific weight. De-stoner For separation of heavy materials from cereals such as stones, metallic particles, etc. Maize sheller Maize (corn) sheller specially designed for gently shelling of husked ear corn optimized for minimum seed breakage. Seed treater Chemical treaters for liquid powder or slurry application of seed as well as of coating of seeds. Dust control system Dust control system on basis of bag filter, cyclofans, fan and cyclone system, all designed according to plant requirements. Conveying equipment Wide range of material handling equipment. Bucket elevators, chain conveyors, belt conveyors, Z elevators, screw conveyors and Q-piping system.

10 F Cimbria Features,Advantages and Benefits Features Advantages and Benefits Turn-key supplier Turn-key supplier and manufacturer in one Multi level training facility Process Engineering Process design consultation After sales service Only one partner to negotiate with. One partner responsible for all design and Engineering work. One project manager as contact person for the client responsible for the entire project implementation. One partner responsible for electrical- and mechanical commissioning. No dispute in split of responsibility. Total output performance and process responsibility with one company. State of the art machines and technology for seed processing plants manufactured in-house by the Cimbria Group secures constant high level of standard and development. PC based automation and process monitoring, control panel and management information system developed and programmed inhouse by Cimbria as supplier. Training of process operators at Cimbria University secures optimum skill of plant operators for the benefit of the clients. Full scale operator training facilities available at Cimbria test plant in Denmark and Austria. Highly skilled mechanical, electrical and process engineers are available for upgrading existing installations to maximize output performance and efficiency of the plant. Partnership with clients ensures optimum project solution which meets the clients requirements and with minimum time of implementation. As the world s largest producer of seed processing machinery Cimbria holds extensive in-house stock of spares and screens. Efficient electrical-mechanical after sales service minimizing down time and production losses.

11 R Cimbria Unigrain Range of Activity PORT TERMINALS - SILO PLANTS - FLAT STORE BUILDINGS - STEEL SILOS Temperature measurement and registration Chain conveyor, elevator and belt conveyor Grain drying and silo Process control, operation and temperature control MALT HOUSE - BREWERY Fine cleaning and grading Sorting by size Process operation and control Malt drying and dosing SEED - GRASS SEED - GRAIN - VEGETABLE SEED - BEANS Fine cleaning and polishing Sorting by length and thickness Sorting by colour and weight Process operation and control FEED MILLS - PROCESS PLANTS Raw material, silos for mixed food and dosing equipment Hammer mills and pellet press machines Dust extraction and filters Process control, dosing and mixing COFFEE PLANTS Drying, cleaning and storage Coffee hulling, grading and sorting Mixing, weighing and dosing equipment Process control and operation RICE AND FLOUR MILLS Drying, cleaning and storage Hulling, polishing and milling Sorting by size and shape Process control, operation and temperature control VEGETABLE OIL EXTRACTION AND PROCESSING Silo, preparation and fine grading Process control, operation and laboratory control Shelling, flaking and pressing Conditioning and refining

12 A/S Cimbria Cimbria House - Box 40 DK-7700 Thisted Denmark Phone (+45) Telefax (+45) [email protected] Cimbria Unigrain A/S Praestejorden 6 DK-7700 Thisted Denmark Phone (+45) Telefax (+45) [email protected] wadmann aps