Contract Services. all the support you need

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1 Contract Services all the support you need ISSUE 1 October 2012

2 Foreword In line with our service led culture, Mabey Hire is proud to offer our clients the option of a dedicated, expert, complete solution to their temporary works requirements through Mabey Hire Contracts. Utilising our unrivalled product range and engineering experience, the Mabey Hire Contracts team provide our clients with the peace of mind, confidence and cost certainty that comes from having specialist engineers and site teams working effectively on site. Reinforcing our commitment to service Mabey Hire Contracts often work hand in hand with our clients from planning and pre tender stage through to installation and removal of equipment from site, accessible at every stage of the process producing safe and cost efficient tailored solutions to a wide range of temporary works requirements. Welcome to Mabey Hire Contracts. Managing Director 1

3 Mabey Hire Operating from the most expansive nationwide network of depots and engineering offices, and serving a diverse range of industry operators, Mabey Hire is a leading supplier of non mechanical plant. Working from 19 different locations across the UK, Mabey Hire combines full UK coverage with specialised local solutions. Providing engineered modular and proprietary temporary works equipment for ground support, formwork, falsework, propping, jacking, temporary bridging, roadways and barriers and a wide range of other systems, Mabey Hire are proud to have the most varied product portfolio in this UK sector, supported by the most skilled engineering teams. We hold over half a century of experience in multiple construction sectors and continue to invest and build on this as one of our core values, to routinely exceed the expectations of our clients and to remain at the forefront of the UK s non mechanical plant hire industry. Demonstrating our commitment to quality and service, Mabey Hire operates to the ISO 9001:2000 quality management system. England & Wales t: Scotland: t:

4 Mabey Hire Contracts Our contracts division extends the level of service offered to our clients by providing full sub-contract design, supply and installation packages managed by experienced, specialist in-house engineers and site teams. From our base near Wigan we offer bridging, falsework, heavy shoring, façade retention temporary roadways and barriers providing safe, cost effective temporary works solutions. 3

5 Through Mabey Hire Contracts we aim to work hand in hand with our clients from feasibility through the tender process to contract and completion providing tailored innovative solutions that regularly contribute to the success of a tender. By providing a complete turnkey solution for temporary works requirements we have established ourselves as a market leader in the UK, we are able to reduce our clients commercial and practical risks giving cost certainty and total peace of mind. England & Wales t: Scotland: t:

6 Structure and approach Successful completion of any contract requires co-operation and a desire to succeed from all parties. Our mission is to bring the benefit of our market leading products together with our experienced engineers and installation capability to contractors teams to offer safe, economic and least intrusive temporary works solutions, delivered on time and on budget. Our engineering team has many years of construction experience backed with continuous training to ensure that the highest levels of qualification and expertise are maintained. We employ site management staff and our own installation crews who work closely with the engineers and our clients to advise, plan and execute works on site in a safe, timely manner with due regard to the needs of others working around us. Our product range is continually being developed to match and exceed the requirements of the ever-changing construction industry; development is carried out in house and is driven by our clients requirements. 5

7 With confidence By discussing requirements with our clients and applying the expertise in our engineering and construction teams we produce innovative solutions to a wide range of temporary works requirements throughout the construction industry and beyond. Clients can rest assured that bespoke and potentially contract-winning solutions, programming and pricing discussed at tender stage will remain confidential. We work continuously on Highways Agency and Network Rail projects and have extensive experience with their respective approval procedures offering our clients peace of mind when programmes are tight. Mabey Hire continually develops and trains staff to bring the best possible level of service to our clients. We have 100% CSCS certification for staff visiting or based on site. We are Link-Up registered and have in-house PTS trained staff for rail related work. All site management staff are trained as Appointed Persons for lifting operations and qualified First Aiders and have extensive training and experience in site management. Our in house installation teams hold all relevant CPCS and PASMA cards and are trained to install BarrierGuard 800 on the motorway and trunk road network. This level of training reinforces our commitment to providing excellence of service throughout the company and to being the supplier of choice for our clients. England & Wales t: Scotland: t:

8 Areas of specialisation Heavy shoring The Mabey Group has long been the market leader for the temporary support of heavy loads. The addition of Superprop with a capacity of 240Te per column has created the most comprehensive range of heavy shoring equipment available in the UK. We offer the UK s widest range of heavy shoring products including Superprop with a 240Te per column capacity and MAT125 that has recently been re-engineered using high-grade steels to improve the capacity to 125Te per column. With the addition of Mass 50 and Mass 25, both of which can be configured into towers, frames or trusses, our range of products is now more capable than ever of dealing with the requirements of modern construction techniques particularly in the repair and refurbishment of existing buildings and civil structures. 7

9 Bridge jacking and monitoring Mabey Hire is the established market leader in the design, supply and execution of bridge propping, jacking and monitoring schemes. Our capability in this field is based on highly developed modular shoring and monitoring systems combined with our specialist engineers and site teams, a fusion that remains unrivalled in the UK. We work extensively on Highways Agency and Network Rail projects throughout the UK under both the Area Maintenance schemes and on tendered repair works. Mabey Hire provides emergency cover for bridge strikes throughout the UK and have attended many incidents providing safe rapid solutions in emergency situations. Mabey Hire operates a comprehensive stock of hydraulic jacks from 10 to 300 tonne capacity both single and double acting and spring return including the in house designed Hymat jack. Our range of jacks is supported by an extensive range of ancillary hydraulic, and electronic equipment including multi outlet split flow pumps, fully synchronised computer controlled lift management systems and centralised electronic distance measuring. Heavy shoring and jacking Computerised lifting systems Bridge sliding and positioning Bearing shelf jacking Emergency response services Electronic movement monitoring Our propping products provide load capacities from 25 to 400 tonnes with Superprop and Mat 125 being market leaders in the UK and Scandinavian bridge propping and jacking markets. Our Mass 50 and Mass 25 lighter duty systems extend our range to ensure that we can produce safe, cost-effective solutions to a wide range of requirements. England & Wales t: Scotland: t:

10 Areas of specialisation Falsework We have been at the forefront of falsework technology for many years. From advancing girder systems for multispan viaduct construction to parapet cantilever replacement works the pre-engineered and modular principle of our products ensure that our falsework solutions are cost-effective and meet with the most stringent performance criteria. Combining high strength with versatility, the Universal and Compact Panel systems of girders and towers are unrivalled in spanning falsework applications and we are proud to have been associated with some of the most prestigious bridge projects in the UK, Europe and Scandinavia. Mabey Hires MU girders versatility is further demonstrated by their use as service support trusses carrying existing services without excessive deflection during bridge replacements. Where spanning support is not required we offer Kwikstage for bridge deck or building construction. Our experienced site teams ensure that these often complex falsework structures are built safely and to programme. Spanning falsework Overslung and underslung parapet support Heavy and high level shoring Access decks and platforms 9

11 Parapet replacement Mabey Hires versatile System 160, Mass 25 and Mass 50 systems are used throughout the UK to provide combined crash deck, access and falsework support structures for parapet replacement and strengthening projects. We have developed encapsulation systems from our versatile product range that provide combined access, crash deck and falsework within a single structure. These systems can be safely rolled into position over live road or rail reducing costly positions and avoiding disruption to the traveling public. Over slung, under slung and cantilevered schemes are also possible using our versatile product range. For the construction of new bridges we offer the Mabey parapet system. This system has been engineered to be installed and removed from the bridge deck avoiding the costly provision of access below. England & Wales t: Scotland: t:

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13 Areas of specialisation Façade restraint, propping and needling The restraint of existing façades has become a major feature of many city centre construction projects as the pressure to maintain areas of historic importance grows. Our Building Refurbishment section deals exclusively with the support of existing structures whilst under repair, alteration or re-building. Using our System 160, Mass 25 and Mass 50 shoring systems designed specifically with this market in mind, our engineers and installation teams work closely with clients to produce cost effective solutions. Often involved during the planning and programming stage of contracts, our experienced engineers are often able to provide innovative solutions that can simplify construction in restricted city sites potentially reducing program time and cost. Products designed specifically for refurbishment market Equipment sized for erection by hand within existing structures Services range from full façade retention packages to smaller hire only propping and needling applications The project portfolio of Mabey Hire includes buildings of historical and aesthetic importance throughout the cities of the UK with applications varying from basic dead shoring and needling to internal plan bracing and internal and external vertical cantilever façade restraint. Our specialist project engineering and installation teams have a wealth of experience in the design and erection of temporary structures to support listed buildings in sensitive city centre environments. Our engineers will be pleased to assist with a specific requirement at any stage of the project whether with budget costs and outline solutions at planning stage or advice on design and detailing with our products. England & Wales t: Scotland: t:

14 Quickbridge The Mabey QuickBridge is a modular, all-steel system engineered to provide an off the shelf solution to your bridging requirements. Available in both road and footbridge formats, QuickBridges can be used for vehicular or pedestrian traffic on sites or on public highways, for temporary and permanent applications. The road units are based on a standard module width of 1.75 metres, the units are supplied in a variety of lengths from 6 to 20 metres and are available in either Flat-Top or Roll-Over formats to suit various applications. The units can be lifted directly from the delivery vehicle onto pre prepared foundations minimising installation time and labour requirements. Suitable for highway or site traffic Any carriageway width based on 1.75m module Single or multispan applications Parapet, kerbs and anti-skid surface available Easily transported and installed 13

15 Road units The QuickBridge system s versatility is demonstrated by the variety of regular applications. Footbridge units The most recent addition to the QuickBridge range is the footbridge unit. Single or multi-span bridges accommodating one, two or more traffic lanes can be constructed from standard components combined with one of our tower systems should intermediate supports be required. Rollover units are in use throughout the UK as over bridges protecting under strength structures and avoiding the imposition of weight limits, lane restrictions or diversions. QuickBridges are regularly used for flyovers and road diversions during bridge reconstruction as well as access ramps and platforms for congested city centre sites The footbridge is delivered to site complete with anti-skid surfacing, bearings and its unique hinged handrails. The units can be lifted into position directly for the delivery vehicle onto pre-prepared foundations. The hinged handrails are then rotated into position from the deck and the footbridge is complete. Variable height towers together with stair and landing units constructed from standard items are available to complete the system. England & Wales t: Scotland: t:

16 Panel bridging Our panel bridge systems offer a unique combination of span configuration, deck widths and load capacities making them suitable for road diversions, site access, haul roads and pedestrian use. Bridges can normally be supplied direct from stock complete with highway or heavy-duty contractor s decks, anti-skid surfacing, parapets, kerbs and walkways as required. Mabey panel bridges are regularly provided during bridge strengthening or replacement works to minimise disruption to the public avoiding lengthy, unpopular diversions and to speed contractors programme times by removing traffic from the work area completely. Our Bridging systems provide a unique combination of span configuration, deck widths and load capacity offering: Single spans up to 80m Single lane, extra wide and two lane carriageway widths Highway parapet system Erection by launch or lift in methods Anti-skid or durbar deck finishes Structures for highway, site or pedestrian traffic 15

17 Mabey panel bridging systems can be delivered to site in component form allowing the construction of major structures in areas with restricted access. The bridging systems are assembled quickly and safely using a small crane. Final positioning of the structure can be carried out using a variety of techniques to suit individual situations including cantilever launch from one side pushing the bridge out on rollers and landing on the far bank or by building a skeletal structure and lifting into position. Our experienced bridge engineers will be pleased to advise on the options for a particular use. Road bridges can be designed to current Highways Agency loading for use throughout the road network for applications ranging from motorways and trunk roads to minor rural lanes. The availability and speed of construction of Mabey Panel Bridges enables us to provide rapid over bridge or diversion routes in emergency situations after a bridge strike incident or structural fault is identified on the road network. England & Wales t: Scotland: t:

18 Temporary Roadways and Road Barriers EuroMat and TuffTrak from Mabey Hire can be quickly installed to provide temporary protection to existing services and safe access for vehicles or pedestrians. EuroMat and TuffTrak can be used as individual solutions or combined to provide a unique and cost effective scheme. The easy to install heavy duty road mats are ideal for construction, civil engineering and infrastructure maintenance, improving site access, preventing bogged down vehicles and helping to avoid health and safety issues. Mabey Hire offer Euromat and TuffTrak on a hire only or supply and install basis working with clients to provide the level of service that best suits their requirements. Made from tough, high density polyethylene (HDPE) both products are virtually indestructible and unlike other road mats can be deployed in areas of high theft risk without the cost of additional security. Euromat and TuffTrak are provided with unique traction surfaces to dispel mud and water and provide grip for vehicular and pedestrian traffic. The mats are double sided, each side offering a different traction surface that can be reversed to suit client s specific needs. 17

19 TuffTrak TuffTrak is the ultimate heavy duty mat for temporary road ways and work areas for heavy plant, machinery and multiple vehicles. Simple and fast to install, TuffTrak is connected with a simple steel strap and drop in bolt system as standard. No ground preparation is required when utilising TuffTrak as a temporary roadway, allowing quick and efficient installation on site and at 40mm thick there is no need for vehicle ramps. Tough, durable working areas & roads for very heavy plant & machinery Low transport & handling costs Avoid severe rutting & eco damage to ground Reversible pedestrian surface for outdoor events Unique chevron traction surface Low Theft Risk EuroMat EuroMat is the fast to install temporary access and ground protection mat for moving and operating light plant, equipment and personnel over soft or sensitive ground. Made from tough,12mm thick high density polyethylene (HDPE) EuroMat are virtually indestructible, weigh only 35kg and the hand holds make moving and installation easy. Mats are joined with simple two or 4 way connector blocks. Fast and easy to install Unique chevron traction surface Low Theft Risk Fast temporary access and working areas England & Wales t: Scotland: t:

20 Barrierguard 800 Introduced to help increase safety standards for both the public and workforces in traffic management schemes BarrierGuard 800 is approved by the Highways Agency and the Scottish Roads Authority. BarrierGuard 800 is a robust deformable steel safety barrier system, stopping errant vehicles by absorption of energy through self-weight and catenary action. Designed with safety in mind BarrierGuard 800 gives a high level of protection to both the travelling public and those in the work zone by providing continuous physical separation. The BarrierGuard 800 system is adaptable for use on both straight and curved sections of roadway. The unique QuickMount connection system gives instant and precise location, allowing a team of 3 people to install more than 200 metres of BarrierGuard per hour 19

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22 Products Mabey Hire is more than just your average plant hire company, we have unrivalled experience, knowledge and product ranges allowing us to help clients tackle multiple sectors of the industry safely and effectively. In our literature we have split our extensive product range into group solutions to help guide our clients to the right product, while ensuring they are aware of all the options available to them. This format has been replicated on our website to facilitate ease of use and for every product the relevant technical data sheet or user guide is downloadable straight from the page. Propping and jacking The Mabey Hire Propping and Jacking range is a diverse collection of hire solutions amenable to a variety of project types. As well as providing the equipment our engineers and installation teams often work closely with clients to produce safe,cost-effective solutions for propping and jacking requirements of all sizes. Mat-125 trestling Superprop System 160 soldiers 21

23 Formwork and falsework The Mabey Hire Formwork and Falsework range provides a flexible collection of hire products which includes: Frami panel system Kwikstage System 160 shuttering England & Wales t: Scotland: t:

24 Groundworks The Mabey Group has been providing Groundworks equipment for more than 50 years. All our Groundworks equipment is supplied with concise technical information and best practice guides as well as being backed by our specialist engineering department who can assist in the design and detailing of even the most demanding schemes. allowing rapid, economical installation. Trench boxes Sheeting, light piling and bracing Road plates and a range of site auxiliaries 23

25 Temporary bridging Mabey Hire provides a complete range of site access equipment as well as both temporary and permanent steel bridging systems to facilitate ease of access which not only meets, but surpasses all modern safety standards whilst still allowing rapid, economical installation. Trench crossing units QuickBridging Panel Bridges Road barriers Introduced to help increase safety standards for both the public and workforces in traffic, management schemes BarrierGuard 800 is approved by the Highways Agency and the Scottish Roads Authority. The BarrierGuard 800 system is adaptable for use on both straight and curved sections of roadway. The system includes BarrierGuard lengths and ramped ends. England & Wales t: Scotland: t:

26 Mabey is a major British engineering organisation specialising in bridging, steel fabrication, plant hire and construction products. The family owned companies employ over 1,000 people in 38 locations around the globe, working in partnership with an extensive network of local representatives and distributors worldwide. With an annual turnover in excess of 100 million, and over 160 years experience in steel bridge building, the Mabey family of companies are one of the leading bridge builders of the world. Group companies are committed to providing the highest levels of customer service ensuring that customers are happy to return. Quality is assured with Mabey. In-house manufacturing facilities utilising some of the latest manufacturing techniques including fully integrated CADCAM and robotic welding ensure that the Mabey Group remain at the forefront of the industry. The Group is committed to the highest ethical standards, with all companies adhering the Mabey Code of Ethics. For over 20 years, Mabey Inc. has carried the broadest range of products available for temporary bridges, permanent bridges, excavation shoring, structural shoring and temporary roadways. From PE certified engineered plans to on-site support, Mabey carries what you need. Mabey s shoring products are available for sale or rent worldwide, and our prefabricated bridges are for temporary, permanent or emergency use. And, with multiple locations throughout the U.S., you can trust Mabey Inc. to provide the most efficient and cost-effective shoring and bridging solutions when and where you need them. 25

27 Mabey Bridge has a turnover of 80 million and approaching 500 employees. Based in Chepstow, South Wales, the company s history can be traced back to the construction of Brunel s Wye railway bridge in Mabey Bridge operates out of two Divisions. The UK Division supplies, paints and erects high quality steelwork for bridges, sign gantries, monopiles, wind turbine towers and other heavy structures in the UK and Eire. The International Division markets the company s innovative range of pre-engineered modular steel panel bridge and car park systems worldwide. Mabey International is the global business & corporate development arm of the Mabey Group. Headquartered in Singapore, and with activities throughout the Asia Pacific region and the Middle East, Mabey International aims to identify potential acquisitions, key partnerships and strategic direct business development opportunities for the Mabey Group. Strategically located in Singapore, one of the fastest growing international business hubs, Mabey International works directly with the other business units within the Mabey family of companies as well as directly with Mabey Holdings. This ensures that the group is on the cutting edge of business, product and service opportunities internationally. England & Wales t: Scotland: t:

28 Head Office Scout Hill Ravensthorpe Dewsbury West Yorkshire WF13 3EJ t: (01924) f: (01924) Contract Services Bridge House Strange Road Garswood, Near Wigan Lancashire WN4 0RX t: (01942) f: (01942) e: