PowerFlex 700S Adjustable Frequency Drive - Phase II Control Frames kw (1 200 Hp)

Transcription

1 Installation Instructions PowerFlex 00S Adjustable Frequency Drive - Phase II Control Frames 0. kw ( 00 Hp) Introduction This document explains the primary steps for mechanical installation and for connecting incoming power, the motor, and basic I/O to the PowerFlex 00S adjustable frequency AC drive with Phase II control. The information provided is intended for qualified installers only. The Additional Resources section on page is a directory of Rockwell Automation publications that provide detailed drive information from wiring and grounding recommendations to troubleshooting and repair. ATTENTION: This product contains a V Lithium battery if the DriveLogix Controller option board is installed. Perchlorate Material - special handling may apply. See Publication 0D-IN0C-EN-P - July 0

2 Rockwell Automation Publication 0D-IN0C-EN-P - July 0

3 Table of Contents Additional Resources Step : Read the General Precautions Qualified Personnel Personal Safety Product Safety Class LED Product Step : Prepare for Installation Catalog Number Explanation Drive Rating to Frame Size Cross References CE Conformity Common Bus and Precharge Considerations Operating Conditions and Temperatures Minimum Mounting Clearances Approximate Dimensions Step : Lift and Mount the Drive Drive Weights Attaching the Lifting Hardware Step : Power Wiring Grounding Requirements Shield Termination - SHLD Unbalanced, Ungrounded or Resistive Grounded Distribution Systems RFI Filter Ground Power Jumpers AC Input Phase Selection (Frames and Only) Selecting/Verifying Fan Voltage (Frames and Only) Important Common Bus (DC Input) Application Notes Auxiliary Control Power Supply Accessing the Terminals Power Wire Recommendations Power Terminal Block Specifications Dynamic Brake Resistor Considerations Using Input/Output Contactors Using PowerFlex 00S Drives with Regenerative Power Units Regenerative Unit to Drive Connections Fusing and Circuit Breakers Rockwell Automation Publication 0D-IN0C-EN-P - July 0

4 Step : Control and I/O Wiring Control and I/O Wiring Recommendations Main Control Board DIP Switch Settings Hardware Enable Circuitry I/O Terminals I/O Wiring Examples DriveLogix 0 Controller Option DriveGuard Safe Torque Off with Second Encoder Option Second Encoder Feedback Option Stegmann Hi-Resolution Encoder Feedback Option Resolver Feedback Option Multi-Device Interface (MDI) Feedback Option Rockwell Automation Publication 0D-IN0C-EN-P - July 0

5 Additional Resources These documents contain additional information concerning related products from Rockwell Automation. Resource PowerFlex 00S Drives with Phase II Control Programming Manual, publication 0D-PM00 PowerFlex -Class HIM (DPI) Quick Reference, publication 0HIM-QR00 PowerFlex 00S Drives with Phase II Control Reference Manual, publication PFLEX-RM00 DriveLogix0 Controller for PowerFlex 00S Drives with Phase II Control User Manual, publication 0D-UM00 DriveGuard Safe-Off Option for PowerFlex 00S Drives with Phase II Control, publication 0D-UM00 Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN00 PowerFlex AC Drives in Common Bus Configurations, publication DRIVES-AT00 Safety Guidelines for the Application, Installation and Maintenance of Solid State Control, publication SGI-. A Global Reference Guide for Reading Schematic Diagrams, publication Guarding Against Electrostatic Damage, publication Product Certifications website, Description Provides the following detailed information: Drive start-up instructions Parameters and programming Faults, alarms, and troubleshooting Human Interface Module (HIM) Operation Instructions Provides a quick reference guide for using the PowerFlex - Class HIM. Provides detailed control functions and application programming examples. Provides instructions for developing DriveLogix controller projects. Provides information and instructions for properly planning for and installing the DriveGuard Safe Torque Off option board. Provides basic information needed to properly wire and ground PWM AC drives. Provides basic information needed to properly wire and ground PWM AC drives using a common DC bus. Provides general guidelines for the application, installation, and maintenance of solid-state control. Provides a simple cross-reference of common schematic/ wiring diagram symbols used throughout various parts of the world. Provides practices for guarding against Electrostatic damage (ESD) Provides declarations of conformity, certificates, and other certification details. You can view or download publications at To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

6 Step : Read the General Precautions Qualified Personnel ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, startup and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage. Personal Safety ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the DC bus voltage at the +DC and DC terminals of the Power Terminal Block (refer to page 0 for location). The voltage must be zero. ATTENTION: Hazard of personal injury or equipment damage exists when using bipolar input sources. Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction. Use speed command parameters to help reduce input source sensitivity. ATTENTION: Risk of injury or equipment damage exists. DPI or SCANport host products must not be directly connected together via 0 cables. Unpredictable behavior can result if two or more devices are connected in this manner. ATTENTION: The drive start/stop/enable control circuitry includes solid state components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exists, an additional hardwired stop circuit may be required to remove the AC line to the drive. An auxiliary braking method may be required. ATTENTION: Hazard of personal injury or equipment damage due to unexpected machine operation exists if the drive is configured to automatically issue a Start or Run command. Do not use these functions without considering applicable local, national and international codes, standards, regulations or industry guidelines. ATTENTION: Parameters [Encdr0 Loss Cnfg] - [VoltFdbkLossCnfg] let you determine the action of the drive in response to operating anomalies. Precautions should be taken to be sure that the settings of these parameters do not create hazards of personal injury or equipment damage. ATTENTION: Parameters [SL CommLoss Data] - [NetLoss DPI Cnfg] let you determine the action of the drive if communications are disrupted. You can set these parameters so the drive continues to run. Precautions should be taken to ensure the settings of these parameters do not create hazards of personal injury or equipment damage. ATTENTION: This product contains a V Lithium battery if the DriveLogix Controller option board is installed. Perchlorate Material - special handling may apply. See Rockwell Automation Publication 0D-IN0C-EN-P - July 0

7 Product Safety ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors such as under sizing the motor, incorrect or inadequate AC supply, or excessive surrounding air temperatures may result in malfunction of the system. ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference Guarding Against Electrostatic Damage, publication or any other applicable ESD protection handbook. ATTENTION: Configuring an analog input for 0-0 ma operation and driving it from a voltage source could cause component damage. Verify proper configuration prior to applying input signals. ATTENTION: A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage. The drive is designed to use control input signals that will start and stop the motor. If an input device is used, operation must not exceed one cycle per minute or drive damage will occur. Class LED Product ATTENTION: Hazard of permanent eye damage exists when using optical transmission equipment. This product emits intense light and invisible radiation. Do not look into module ports or fiber optic cable connectors. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

8 Step : Prepare for Installation Catalog Number Explanation Position D D P A 0 E Y N A N A N E a b c d e f g h i j k l m Code 0D a Drive b Type PowerFlex 00S Voltage Rating Code Voltage Ph. Prechg. B 0V AC ( pulse) _ C D E F 00V AC 0V AC 00V AC 0V AC ( pulse) ( pulse) ( pulse) ( pulse) H 0V DC _ N J 0V DC _ N K 0V DC _ N M V DC _ N N V DC _ Y P 0V DC _ Y R 0V DC _ Y T 0V DC _ Y W V DC _ Y Note: CE Certification testing has not been performed on 00V class drives, Frames. Frames & only. Frames & only. For DC input on Frames, use the corresponding AC input code B, C, D, or E. Code P P P c ND Rating 0/0V, 0Hz Input 0V Amps V Amps Hp Frame c ND Rating 00V, 0 Hz Input Code Amps kw P P P0 P c ND Rating 0V, 0 Hz Input Code Amps Hp P P P0 P Frame Frame c ND Rating 00V, 0 Hz Input Code Amps Hp Frame P P P P P Note: CE Certification testing has not been performed on 00V class drives Frames. c ND Rating 0V, 0 Hz Input Code Amps kw d Frame Enclosure Code Description A IP0, NEMA Type with Conformal Coat e HIM Code Operator Interface 0 Blank Cover Full Numeric LCD Rockwell Automation Publication 0D-IN0C-EN-P - July 0

9 Code E N Documentation g Brake Documents English Manual No Documentation Code w/brake IGBT Y N Yes No Brake IGBT is standard on Frames and optional on Frames ONLY. Brake Resistor Code w/resistor Y Yes N No Not available for Frame drives or larger. h Emission Code CE Filter CM Choke A Yes Yes i du/dt Filter No Note: CE Certification testing has not been performed on 00V class drives Frames. Catalog Number Explanation, Continued Comm Slot Code Version N None C DPI ControlNet (Coax) D DPI DeviceNet E DPI EtherNet/IP DriveLogix ControlNet (Coax) DriveLogix ControlNet Redundant (Coax) DriveLogix ControlNet (Fiber) DriveLogix ControlNet Redundant (Fiber) DriveLogix DeviceNet (Open Conn.) DriveLogix EtherNet/IP Code A B C G D H Logix Expansion No No Yes Yes N/A N/A j k Control Options Synchlink No Yes No Yes No Yes Phase II Contol available only. Frames... only. Cassette Expanded Expanded Expanded Expanded Slim Slim Code N A B C E S T U Feedback Option Standard (Incremental Encoder) Resolver Stegmann Hi-Resolution Encoder Expanded cassette required. Multi-Device Interface nd Encoder Safe-Off (w/nd Encoder) One encoder interface included with base drive. m Code L E K Stegmann Hi-Res Enc. (w/nd Encoder) Stegmann Hi-Res Enc. (w/safe-off) Additional Config. Description Phase II Control Phase II DriveLogix0 Phase II DriveLogix0 w/ethernet/ip This is an embedded EtherNet/IP option that is only available with DriveLogix0. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

10 Drive Rating to Frame Size Cross References Table - 0/0 Volt AC Input, Six Pulse Drives 0V AC Input () 0V AC Input Frame Cat. No. Normal Duty Heavy Duty kw Cat. No. Normal Duty Heavy Duty Hp Size kw Rating Rating Hp Rating Rating 0DBP DBP 0. 0DBP.. 0DBP. 0DBP.. 0DBP 0DB DB0 0DB0..0 0DB0. 0DB0.. 0DB0 0. 0DB0. 0DB0 0 0DB0 0DB0 0 0DB00. 0DB00 0 0DB00. 0DB00 0 0DB0 0 0DB DB0 0 0DB DB 0DB 0 0 0DB 0DB 0 0DB0 0DB0 00 () The drive must be programmed to this voltage. Table - 00/0 Volt AC Input, Six Pulse Drives 00V AC Input 0V AC Input Frame Cat. No. Normal Duty kw Heavy Duty kw Cat. No. Normal Duty Heavy Duty Hp Size Rating Rating Hp Rating Rating 0DCP DDP DCP.. 0DDP.0. 0DCP0.. 0DDP DCP.0.0 0DDP DC0..0 0DD0..0 0DC0.. 0DD0 0. 0DC0. 0DD0 0 0DC00 0DD0 0 0DC0. 0DD0 0 0DC0. 0DD00 0 0DC0 0 0DD DC0 0 0DD DC0 0DD DC0 0DD0 0 0DC 0DD 00 0DC0 0DC0 0 0DD 00 0DC DD0 0 0DC0 0 0DD 00 0 Table - 00/0 Volt AC Input, Six Pulse Drives 00V AC Input 0V AC Input Frame Cat. No. Normal Duty Hp Rating Heavy Duty Hp Rating Cat. No. Normal Duty kw Rating Heavy duty kw Rating Size 0DEP DEP.0. 0DEP.0.0 0DEP.0.0 0DEP Rockwell Automation Publication 0D-IN0C-EN-P - July 0

11 00V AC Input 0V AC Input Frame Cat. No. Normal Duty Hp Heavy Duty Hp Cat. No. Normal Duty Heavy duty Size Rating Rating kw Rating kw Rating 0DE0 0. 0DE0 0 0DE0 0 0DE0 0 0DE0 0 0DE DE DE DF0. 0DF00 0DE0 0 0DF0 0DE0 00 0DF0 0 0DE 00 0DF 0 0 0DE 0 0DF 0 Table - Volt DC Input, Six Pulse Drives V DC input Frame Cat. No. Normal Duty Heavy Duty Hp Size Hp Rating Rating 0DB DB0..0 0DB0 0. 0DB0 0 0DB0 0 0DB00 0 0DB00 0 0DN DN DN 0 0 0DN 0 0DN0 00 Table - 0/0 Volt DC Input Drives 0V DC Input 0V DC Input Frame Cat. No. Normal Duty kw Heavy Duty kw Cat. No. Normal Duty Heavy Duty Size Rating Rating HP Rating HP Rating 0DCP.. 0DDP DCP0.. 0DDP.0. 0DCP.0.0 0DDP DC0..0 0DDP DC0.. 0DD0..0 0DC0. 0DD0 0. 0DD0 0 0DC00 0DD0 0 0DC0. 0DD0 0 0DC0. 0DD00 0 0DC0 0 0DD DC0 0 0DD DC0 0DD DH0 0DJ0 0 0DH 0DJ 00 0DH0 Rockwell Automation Publication 0D-IN0C-EN-P - July 0

12 0V DC Input 0V DC Input Frame Cat. No. Normal Duty kw Heavy Duty kw Cat. No. Normal Duty Heavy Duty Size Rating Rating HP Rating HP Rating 0DH0 0 0DJ 00 0DH DJ0 0 0DH0 0 0DJ 00 0 Table - 0/ Volt DC Input Drives 0V DC Input V DC Input Frame Cat. No. Normal Duty Hp Heavy Duty Hp Cat. No. Normal Duty Heavy Duty Size Rating Rating kw Rating kw Rating 0DEP DEP.0. 0DEP.0.0 0DEP.0.0 0DEP0..0 0DE0 0. 0DE0 0 0DE0 0 0DE0 0 0DE0 0 0DE DE DE DT0 00 0DW0 0 0DT 0 0DW 0 CE Conformity Compliance with the Low Voltage (LV) Directive and Electromagnetic Compatibility (EMC) Directive has been demonstrated using harmonized European Norm (EN) standards published in the Official Journal of the European Communities. PowerFlex drives comply with the EN standards listed below when installed according to the PowerFlex 00S AC Drives Phase II Control User and Reference Manuals. CE Declarations of Conformity are available online at: Low Voltage Directive (00//EC) EN 00-- Adjustable speed electrical power drive systems Part -: Safety requirements Electrical, thermal and energy. EMC Directive (00/0/EC) EN 00- Adjustable Speed Electrical Power Drive Systems - Part : EMC Product Standard Including Specific Test Methods. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

13 General Considerations If the adhesive label is removed from the top of the drive, the drive must be installed in an enclosure with side openings less than. mm (0. in.) and top openings less than.0 mm (0.0 in.) to maintain compliance with the LV Directive. The motor cable should be kept as short as possible to avoid electromagnetic emission as well as capacitive currents. Use of line filters in ungrounded systems is not recommended. PowerFlex drives may cause radio frequency interference if used in a residential or domestic environment. The installer is required to take measures to prevent interference, in addition to the essential requirements for CE compliance provided in this section, if necessary. Conformity of the drive with CE EMC requirements does not guarantee an entire machine or installation complies with CE EMC requirements. Many factors can influence total machine/installation compliance. PowerFlex drives can generate conducted low frequency disturbances (harmonic emissions) on the AC supply system. More information regarding harmonic emissions can be found in the PowerFlex 00S AC Drives Phase II Control, Reference Manual, publication PFLEX-RM00. When operated on a public supply system, it is the responsibility of the installer or user to be sure, by consultation with the distribution network operator and Rockwell Automation, if necessary, that applicable requirements have been met. Essential Requirements for CE Compliance Conditions listed below must be satisfied for PowerFlex 00S Phase II drives to meet the requirements of EN00-.. Standard PowerFlex 00S CE compatible drive.. Review important precautions/attentions statements throughout this document before installing drive.. Grounding as described in Grounding Requirements on page.. Output power, control (I/O) and signal wiring must be braided, shield cable with a coverage of % or better, metal conduit or have shielding/ cover with equivalent attenuation.. All shielded cables should terminate with proper shielded connector.. Conditions in Table below. Table - PowerFlex 00S EN00- EMC Compatibility () Frames Second Environment First Environment Restricted Distribution Restrict Motor Cable to 0 m ( ft) Restrict Motor Cable to 0 m ( ft) Any Drive and Option Any Drive and Option External Filter Required () External filters for First Environment installations and increasing motor cable lengths in Second Environment installations are available. Roxburgh models KMFA (RF for UL installations) and MIF or Schaffner FN and FN models are recommended. Refer to and (USA) or respectively. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

14 Common Bus and Precharge Considerations The following notes must be read and understood. Also refer to Selecting/ Verifying Fan Voltage (Frames and Only) on page through Power Terminal Blocks on page for additional common bus information.. If drives without internal precharge are used (frames and only), then: a. precharge capability must be provided in the system to guard against possible damage, and b. disconnect switches Must Not be used between the input of the drive and a common DC bus without the use of an external precharge device.. If drives with internal precharge (frames ) are used with a disconnect switch to the common bus, then an auxiliary contact on the disconnect must be connected to a digital input of the drive. The corresponding input (parameter ) must be set to option 0, Precharge Enable. This provides the proper precharge interlock, guarding against possible damage to the drive when connected to a common DC bus. Refer to PowerFlex AC Drives in Common Bus Configurations, publication DRIVES-AT00, for more information. Operating Conditions and Temperatures PowerFlex 00S frame drives are designed to operate at 0 0 C ( 0 F) ambient. To operate most frame drives in installations between and 0 C (0. and F), you must remove the top adhesive label from the drive. Frames and do not have an adhesive label. See Table and Figure on page below for more information. IMPORTANT Removing the adhesive label from the top of frame drives changes the NEMA/UL enclosure rating from Type to Type Open. Table - Enclosure Types and Acceptable Surrounding Air Temperature Enclosure Type Temperature Rating Drive IP0, NEMA/UL Type 0 0 C ( 0 F) Frame, All Ratings (with Top Label) () 0 0 C ( F) Frames and, Most Ratings () IP0, NEMA/UL Type Open 0 0 C ( F) Most Ratings () (Top Label Removed) () 0 C ( F) 0DC0 and 0DE0 Only IP00, NEMA/UL Type Open 0 0 C ( F) 0DC0 Only (Top Label and Vent Plate Removed) () Flange Mount Frames and Front (Inside Encl.) - IP00, NEMA/UL Type Open 0 C ( F) Back/Heat Sink - IP, NEMA/UL 0 0 C ( 0 F) Type Stand-Alone/Wall Mount - IP, NEMA/UL Type 0 0 C ( 0 F) Frames and () Frames and do not have a label. () To remove the vent plate, lift the top edge of the plate away from the chassis and rotate the plate out from the back plate. Refer to Figure on page for location of vent plate. () Refer to the Fusing and Circuit Breakers tables on page, for exceptions. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

15 IMPORTANT PowerFlex 00S drives must be mounted in a clean, dry location. Contaminants such as oils, corrosive vapors and abrasive debris must be kept out of the enclosure. These enclosures are intended for indoor use primarily to provide a degree of protection against contact with enclosed equipment. These enclosures offer no protection against airborne contaminants. Minimum Mounting Clearances Specified vertical clearance requirements are intended to be from the drive to the closest object that can restrict airflow through the drive heat sink and chassis. The drive must be mounted in a vertical orientation as shown, and must make full contact with the mounting surface. Do not use standoffs or spacers. In addition, inlet air temperature must not exceed the product specification. See Table on page for ambient air temperature limits. Figure - Minimum Mounting Clearance Requirements With Adhesive Label Left in Place With Adhesive Label Removed Adhesive Label 0. mm (.0 in.) 0. mm (.0 in.) 0. mm (.0 in.) 0. mm (.0 in.) 0. mm (.0 in.) 0. mm (.0 in.) 0. mm (.0 in.) Air flow through the drive must not be impeded. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

16 Approximate Dimensions Figure - Frames. (0.) dia..0 (0.) AA A D. (0.) C Frame Shown B E (.).0 (0.) Dimensions are in millimeters and (inches) Frame () Slim Cassette A Expanded Cassette AA B C D E.0 (.). (.).0 (.) 00.0 (.) 0.0 (.) 0.0 (.0).0 (.). (.). (.) 00.0 (.).0 (.) 0.0 (.0).0 (.). (.). (0.) 00.0 (.).0 (.) 00.0 (.) () Refer to Drive Rating to Frame Size Cross References on page 0 for frame information. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

17 Figure - Bottom Views, Frames Frame Frame. (.) Dia.. (.) 0. (.). (.). (.). (0.) Dia. Places. (0.) Dia. Places. (.). (.). (.) Dia. Places. (.). (.00). (.). (.). (.). (.0) 0. (.). (.). (.).0 (.) 0.0 (.). (.).0 (.). (.). (.). (.) 0.0 (.). (.). (.) Frame - All Drives, except 0 Hp, 0V ( kw, 00V) Frame - 0 Hp, 0V ( kw, 00V) Normal Duty. (0.) Dia.. (.) Dia. Places 0. (.). (.). (.) Dia. Places. (.) Dia. Places 0. (.). (.). (.) Dia. Places. (.) Dia. Places. (.0). (.). (.0) 0. (.0). (.). (.0). (.0) 0. (.0). (.) Vent Plate. (0.).0 (.).0 (.0).0 (.). (.0).0 (.). (0.).0 (.).0 (.0) 0.0 (.).0 (.) Dimensions are in millimeters and (inches) Rockwell Automation Publication 0D-IN0C-EN-P - July 0

18 Figure - Frame AA A D.0 (0.).0 (0.) Places. (0.) C (.) S B E Lifting Holes Places.0 (0.) Places.0 (0.) Bottom View. (0.) Dia..0 (.). (.). (.) Dia. Places.0 (.) Dia. Places. (.) Dia. Places. (.). (.00). (.). (.) 0. (.). (.0). (.) 0. (.00). (.).0 (.) 0.0 (.0) Dimensions are in millimeters and (inches) Frame () Slim Cassette Expanded Cassette B C (Max) D E A (Max) AA 0.0 (.). (.). (.) 0. (.).0 (.). (.0) () Refer to Drive Rating to Frame Size Cross References on page 0 for frame information. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

19 HOT surfaces can cause severe burns PowerFlex 00S Adjustable Frequency AC Drive - Phase II Control Figure - Frame, Hp, 0V (kw, 00V). (.) AA A. (0.0) D Detail. (0.).0 (0.) C B (.) E S CAUTION. (0.). (0.) Lifting Holes - Places. (0.0) Dia. Bottom View 0.0 (.0). (.). (.) Dia. Places. (0.) Dia. Places. (.) Dia. Places. (.). (.0) 0.0 (.).0 (.). (.).0 (.).0 (.0).0 (.).0 (.) 0.0 (.).0 (.).0 (0.0) Dimensions are in millimeters and (inches) Frame () Slim Cassette Expanded Cassette B C (Max) D E A (Max) AA 0.0 (.). (.). (.). (0.).0 (.).0 (.) () Refer to Drive Rating to Frame Size Cross References on page 0 for frame information. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

20 Figure - Frame, 00 Hp, 0V (kw, 00V) AA A. (0.) 0. (0.). (.). (0.0) D Detail.0 (0.) C x Ø. (0.) B E.0 (.).0 (.).0 (0.) Bottom View.0 (0.).0 (0.). (.). (.). (.). (.) Dia.. (0.) Dia. Places. (.) Dia. Places Removable Junction Box. (.). (.0). (.). (.). (.0).0 (.).0 (.0).0 (.). (.).0 (.0). (.) Dimensions are in millimeters and (inches) Frame () Slim Cassette Expanded Cassette B C (Max) D E A (Max) AA 0. (.) 0. (.). (.) 0. (0.).0 (.). (.) () Refer to Drive Rating to Frame Size Cross References on page 0 for frame information. 0 Rockwell Automation Publication 0D-IN0C-EN-P - July 0

21 Figure - Frame. (0.). (.) A 0. (.0) D Detail.0 (0.) C B E. (.). (0.) Old Style Junction Box New Style Junction Box Detail. (0.) Lifting Holes Places. (0.0) Dia.. (.). (.0). (.) Dia. Places. (.) Dia. Places. (0.) Dia. Places Removable Junction Box.0 (.). (.). (.). (.). (.0). (.).0 (.). (.). (.0). (.) 0. (.) 0. (.0) 0. (.0) 0. (.00) Dimensions are in millimeters and (inches) Frame () Slim Cassette Expanded Cassette B () C (Max) D E A (Max) AA 0. (.0). (.) 0.0 (.). (0.) 00.0 (.).0 (.) () Refer to Drive Rating to Frame Size Cross References on page 0 for frame information. () Junction Box can be removed if drive is mounted in a cabinet. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

22 Step : Lift and Mount the Drive Drive Weights Table - Approximate Drive Weights Frame Size Drive Rating Drive Weight () kw Hp kg (lb) (.).. 0. (.) 0. (0.) 0.. (.0) (.0) (.) () () Weights include HIM, DriveLogix controller with ControlNet daughtercard, Hi-Resolution Encoder Option, and 0-COMM-C ControlNet adapter. () Add an additional. kg (.0 lb) for 00 Hp drives. Attaching the Lifting Hardware All lifting equipment and lifting components (hooks, bolts, lifts, slings, chains, and so forth) must be properly sized and rated to safely lift and hold the weight of the drive while mounting. See Figure and Figure on page, and Figure 0 on page for lifting instructions. ATTENTION: To guard against possible personal injury and/or equipment damage Inspect all lifting hardware for proper attachment before lifting drive. Do not allow any part of the drive or lifting mechanism to make contact with electrically charged conductors or components. Do not subject the drive to high rates of acceleration or deceleration while transporting to the mounting location or when lifting. Do not allow personnel or their limbs directly underneath the drive when it is being lifted and mounted. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

23 Figure - Lifting Frame Drives < A >/ A S Figure - Lifting Frame Drives < >/ A A S Rockwell Automation Publication 0D-IN0C-EN-P - July 0

24 Figure 0 - Lifting Frame Drives < >/ A A Rockwell Automation Publication 0D-IN0C-EN-P - July 0

25 Step : Power Wiring ATTENTION: National Codes and standards (NEC, VDE, BSI and so forth) and local codes outline provisions for safely installing electrical equipment. Installation must comply with specifications regarding wire types, conductor sizes, branch circuit protection and disconnect devices. Failure to do so may result in personal injury and/or equipment damage. Grounding Requirements The drive Safety Ground-PE must be connected to system ground. Ground impedance must conform to the requirements of national and local industrial safety regulations and/or electrical codes. The integrity of all ground connections should be periodically checked. Figure - Typical Grounding R (L) S (L) T (L) U (T) V (T) W (T) PE SHLD Shield Termination - SHLD The Shield terminal (see page ) provides a grounding point for the motor cable shield. It must be connected to an earth ground by a separate continuous lead. The motor cable shield should be connected to this terminal on the drive and the motor frame. Use a shield terminating or EMI clamp to connect shield to this terminal. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

26 Unbalanced, Ungrounded or Resistive Grounded Distribution Systems If phase to ground voltage will exceed % of normal or the supply system is ungrounded, refer to Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN00, for more information. ATTENTION: PowerFlex 00S drives contain protective MOVs and common mode capacitors that are referenced to ground. These devices must be configured according to the recommendations in Table 0 on page. RFI Filter Ground Using an optional RFI filter may result in relatively high ground leakage currents. Therefore, the filter must only be used in installations with grounded AC supply systems and be permanently installed and solidly grounded (bonded) to the building power distribution ground. Be sure that the incoming supply neutral is solidly connected (bonded) to the same building power distribution ground. Grounding must not rely on flexible cables and should not include any form of plug or socket that would permit inadvertent disconnection. Some local codes may require redundant ground connections. The integrity of all connections should be periodically checked. Refer to the instructions supplied with the filter. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

27 Power Jumpers PowerFlex 00S Phase II drives contain protective MOVs and Common Mode Capacitors that are referenced to ground (see below). To guard against unstable operation and/or damage, the drive must be properly configured as shown in Table 0 on page. MOV and AC EMI Capacitor Phase to Ground R/L S/L T/L Jumper Wire Common Mode Capacitor Phase to Ground DC+ DC Jumper Wire IMPORTANT All PowerFlex 00S Phase II drives are shipped with the DC bus common mode capacitors referenced to ground. The following installation instructions must be completed before applying power to the drive. Table 0 - Recommended Power Jumper Configurations Power Source Type () MOV /Input Filter DC Bus Common Benefits Of Correct Configuration on Caps () Mode Caps Power Source Type Solid Ground Connected Connected UL compliance, AC fed, solidly grounded Reduced electrical noise, DC fed from passive rectifier, which has Most stable operation, an AC source and solid ground EMC compliance, Reduced voltage stress on components and motor bearings Non-Solid Ground AC fed ungrounded Impedance grounded High resistive ground B phase ground Regenerative unit such as common DC bus supply & brake DC fed from an active converter Disconnected Disconnected Helps avoid severe equipment damage when ground fault occurs () It is highly recommended to accurately determine the power source type and then configure appropriately. () When MOVs are disconnected, the power system must have its own transient protection to verify known and controlled voltages. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

28 To connect or disconnect these devices, refer to pages through. IMPORTANT Common mode capacitors are required to conform with the EMC directive. Removing these devices will withdraw the associated directive. In addition, on an ungrounded distribution system where the line-to-ground voltages on any phase could exceed % of the nominal line-to-line voltage, an isolation transformer should be installed. See Wiring and Grounding Guidelines for PWM AC Drives, publication DRIVES-IN00 for more information on impedance grounded and ungrounded systems. Jumper Installation, Removal and Storage PowerFlex 00S drives utilize plug-in style jumpers and jumper wires. Most drives will have a jumper storage area inside the front cover. Extra jumpers or jumpers that have been removed should be stored in this location for use at a later time. Insulating Jumper Wires Some drives utilize nylon screws and spacers to insulate jumper wires from ground and secure them to the chassis. The components must be installed as shown. Drive Identification Refer to the drive nameplate and locate the Voltage Code, Current Rating, Frame, and Series. Use this information to locate the proper procedure in the following tables. Voltage Code Current Rating Series Cat No. 0D D xxx x x xxxxxxx UL TYPE /IP0 Normal Duty Power Heavy Duty Power Input: Phase, -Hz AC Voltage Range Amps 00V xxx kw xxx kw -0 xxx Output: Phase, 0-00 Hz AC Voltage Range 0-00 Base Hz (default) 0 Hz Continuous Amps xxx Min Overload Amps xxx Sec Overload Amps xxx 0V xxx kw xxx kw - xxx Hz xxx xxx xxx Series: B Original Firmware V. x.xxx c U L Listed Ind. Cont Eq. X Mfd. in 00 on Aug Frame: Serial Number: xxxxxxx US N Made in the USA (TAC J) Rockwell Automation, Mequon WI 0-00 Frame Rockwell Automation Publication 0D-IN0C-EN-P - July 0

29 AUX IN+ AUX OUT PE PE BR BR C Cu Wire AWG [0MM ] Max. IN. LBS.. N-M } TORQUE C Cu Wire AWG [0MM ] Max. C Cu Wire AWG [MM ] Max. PE PE MOV-PE JMPR WIRE STRIP WIRE STRIP PowerFlex 00S Adjustable Frequency AC Drive - Phase II Control Table - Jumper Settings and Locations Frame B C D E Voltage Code Current Rating All Factory Default Jumper Settings MOV/Input Filter DC Bus Common Caps Mode Caps PE_B PE_A Installed Installed Power Source Type Solid Ground Remove the I/O Cassette (refer to the Installation Instructions for details). Verify that jumpers are installed at the PE_A and PE_B locations on the Power Board. Non-Solid Ground Remove the I/O Cassette (refer to the Installation Instructions for details). Remove jumpers at the PE_A and PE_B locations on the Power Board. PE A PE B CM Cap MOV BR BR DC+ DC PE! DANGER Use C Wire Only #0-# AWG Torque to in-lbs B C D E All PE_MOV Installed PE_CAP Installed Solid Ground Verify that jumpers are installed at the PE_CAP and PE_MOV locations. Non-Solid Ground Remove jumpers at the PE_CAP and PE_MOV locations. CM Cap PE_CAP U/T V/T W/T R/L S/L T/L MOV PE_MOV IN. LBS.. N-M } TORQUE CONTROL POWER BR BR DC+ DC- U/T V/T W/T PE R/L S/L T/L SHLD SHLD & B C D E All PE_MOV Installed PE-CAP Installed Solid Ground Verify that jumpers are installed at the PE_CAP and PE_MOV locations. Non-Solid Ground Remove jumpers at the PE_CAP and PE_MOV locations. CM Cap PE_CAP PE CAP MOV PE_MOV PE MOV IN. LBS.. N-M } TORQUE CONTROL POWER AUX IN + BR BR DC+ DC- U/T V/T W/T R/L S/L T/L PE SHLD SHLD Rockwell Automation Publication 0D-IN0C-EN-P - July 0

30 POWER TERMINAL RATINGS WIRE RANGE: -/0 AWG (.- MM ) TORQUE: IN-LB (. N-M) STRIP LENGTH: 0. IN ( MM) USE C CU WIRE ONLY GROUND TERMINAL RATINGS (PE) WIRE RANGE: -/0 AWG (- MM ) TORQUE: IN-LB ( N-M) STRIP LENGTH: 0. IN ( MM) POWER TERMINAL RATINGS WIRE RANGE: -/0 AWG (.- MM ) TORQUE: IN-LB (. N-M) STRIP LENGTH: 0. IN ( MM) USE C CU WIRE ONLY GROUND TERMINAL RATINGS (PE) WIRE RANGE: -/0 AWG (- MM ) TORQUE: IN-LB ( N-M) STRIP LENGTH: 0. IN ( MM) 00 VDC EXT PWR SPLY TERM (PS+, PS-) WIRE RANGE: -0 AWG (0.- MM ) TORQUE:. IN-LB (0. N-M) STRIP LENGTH: 0. IN ( MM) 00 VDC EXT PWR SPLY TERM (PS+, PS-) WIRE RANGE: -0 AWG (0.- MM ) TORQUE:. IN-LB (0. N-M) STRIP LENGTH: 0. IN ( MM) PowerFlex 00S Adjustable Frequency AC Drive - Phase II Control Frame Voltage Code Current Rating C F W Factory Default Jumper Settings Power Source Type MOV / Input Filter Caps () () DC Bus Common Mode Caps Two green/yellow Green/yellow wire to Solid Ground wires connected to CM Cap Board is. CM Cap jumper wire should be connected to ground the Power Terminal connected to ground with a metal screw. Verify. If necessary, remove the Block rail nylon screw/spacer and insert a metal M x screw. Torque to. N m ( lb in).. MOV/Input Filter Cap jumper wires should be connected to ground with a metal screw. Verify. If necessary, remove the nylon screw/spacer and insert a metal M x screw. Optional Communications Module Non-Solid Ground. CM Cap jumper wire should be insulated from ground with a nylon screw/spacer. Verify. If necessary, remove the metal screw and insert a M x nylon screw/spacer.. MOV/Input Filter Cap jumper wires should be insulated from ground with a nylon screw/spacer. Verify. If necessary, remove the metal screw and insert a M x 0 nylon screw/spacer. CM Cap OUTPUT INPUT AC MOV E F T W Two green/yellow wires connected to chassis ground Green/yellow wire to CM Cap Board is connected to ground Solid Ground. CM Cap jumper wire should be connected to ground with a metal screw. Verify. If necessary, remove the nylon screw/spacer and insert a metal M x screw. Torque to. N m ( lb in).. MOV jumper wire should be connected to ground with metal screws. Verify. If necessary, remove the nylon screw/spacers and insert metal M x screws.. Input Filter Cap jumper wire should be connected to ground with a metal screw. Verify. If necessary, remove the nylon screw/spacer and insert metal M x screw. Non-Solid Ground. CM Cap jumper wire should be insulated from ground with a nylon screw/spacer. Verify. If necessary, remove the metal screw and insert a M x nylon screw/spacer.. MOV jumper wire should be insulated from ground with a nylon screw/spacer. Verify. If necessary, remove the metal screws and insert a M x 0 nylon screw/spacer.. Input Filter Cap jumper wire should be insulated from ground with a nylon screw/spacer. Verify. If necessary, remove the metal screws and insert a M x nylon screw/spacer. CM Cap MOV / Input Filter Cap OUTPUT MOV Optional Communications Module PE INPUT AC MOV Input Filter Cap () AC input drives only. MOV s and input filter caps do not exist on DC input drives. () When removing MOV s, the input filter capacitor must also be removed. 0 Rockwell Automation Publication 0D-IN0C-EN-P - July 0

31 POWER TERMINAL RATINGS WIRE RANGE: -/0 AWG (.- MM ) TORQUE: IN-LB (. N-M) STRIP LENGTH: 0. IN ( MM) USE C CU WIRE ONLY GROUND TERMINAL RATINGS (PE) WIRE RANGE: -/0 AWG (- MM ) TORQUE: IN-LB ( N-M) STRIP LENGTH: 0. IN ( MM) 00 VDC EXT PWR SPLY TERM (PS+, PS-) WIRE RANGE: -0 AWG (0.- MM ) TORQUE:. IN-LB (0. N-M) STRIP LENGTH: 0. IN ( MM) PowerFlex 00S Adjustable Frequency AC Drive - Phase II Control Frame B C D H J N P R Voltage Code Current Rating All, except C0 (see next page) Factory Default Jumper Settings MOV /Input Filter DC Bus Common Caps () () Mode Caps Two green/yellow Green/yellow wire is wires connected to connected to ground the Power Terminal Block rail Power Source Type Solid Ground. CM Cap jumper wire should be connected to ground with a metal screw. Verify. Newer Drives - If necessary, remove the nylon screw/spacer and insert a metal M x screw. Torque to. N m ( lb in). Older Drives - Remove the I/O Cassette (see Installation Instructions for details). The green/ yellow CM Cap jumper wire is located on the back of chassis and should be connected to ground with a metal screw. If necessary, remove the insulation from the wire terminal and connect to chassis with a metal M x screw. Torque screw to. N m ( lb in). CM Cap - Older Drives CM Cap - Newer Drives Optional Communications Module. MOV/Input Filter Cap jumper wires should be connected to ground with a metal screw. Verify. If necessary, remove the nylon screw/spacer and insert a metal M x screw. MOV OUTPUT INPUT AC Non-Solid Ground. CM Cap jumper wire should be insulated from ground. Verify. Newer Drives - If necessary, remove the metal screw and insert a M x nylon screw/spacer. Older Drives - Remove the I/O Cassette (see Installation Instructions for details). If necessary, insulate/secure jumper wire to guard against unintentional contact with chassis or components. MOV / Input Filter Cap () AC input drives only. MOV s and input filter caps do not exist on DC input drives. () When removing MOV s, the input filter capacitor must also be removed.. MOV/Input Filter Cap jumper wires should be insulated from ground with a nylon screw/spacer. Verify. If necessary, remove the metal screw and insert a M x 0 nylon screw/spacer. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

32 USE C COPPER WIRE ONLY TORQUE IN-LB ( N-M) USE C COPPER WIRE ONLY TORQUE IN-LB ( N-M) -0 AWG. IN-LB (0. N-M) USE C COPPER WIRE ONLY, TORQUE IN-LB ( N-M) -0 AWG. IN-LB (0. N-M) USE C COPPER WIRE ONLY, TORQUE IN-LB ( N-M) PowerFlex 00S Adjustable Frequency AC Drive - Phase II Control Frame B C D H J N P R Voltage Code Current Rating All Factory Default Jumper Settings MOV /Input Filter DC Bus Common Caps () () Mode Caps Two green/yellow Green/yellow wire to wires connected to CM Cap Board is Power Terminal connected to Power Block PE Terminal Block PE Power Source Type Solid Ground. The green/yellow CM Cap jumper wire should be connected to PE.. The MOV/Input Filter Cap jumper wires should be connected to PE. Non-Solid Ground. The green/yellow CM Cap jumper wire should be insulated from ground. If necessary, remove the jumper wire from PE and insulate/secure it to guard against unintentional contact with chassis or components. Important: Do Not Remove/Disconnect the larger green/ yellow wire.. MOV/Input Filter Cap jumper wires should be insulated from ground. If necessary, remove the jumper wires from PE and individually insulate/ secure each jumper wire to guard against unintentional contact with chassis or components. DO NOT REMOVE Optional Communications Module MOV WIRE STRIP PS+ PS BR BR DC+ DC Input Filter Cap CM Cap U T V T OUTPUT MOV W T PE PE R L S L INPUT T L PE PE E F T W All Two green/yellow wires connected to Power Terminal Block PE and chassis Green/yellow wire to CM Cap Board is connected to Power Terminal Block PE Solid Ground. The green/yellow CM Cap and MOV jumper wires should be connected to PE.. The Input Filter Cap jumper wire (top right) should be connected to chassis ground with a metal screw. Verify. If necessary, remove the nylon screw/spacer and insert a metal M x 0 screw. Torque to. N m ( lb in). Optional Communications Module Input Filter Cap Non-Solid Ground. The green/yellow CM Cap and MOV jumper wires should be insulated from ground. If necessary, remove them from PE and individually insulate/secure each jumper wire to guard against unintentional contact with chassis or components. Important: Do Not Remove/Disconnect the larger green/ yellow wire.. The Input Filter Cap jumper wire (top right) should be insulated from ground with a nylon screw/spacer. Verify. If necessary, remove the metal screw and insert a M x nylon screw/ spacer. DO NOT REMOVE WIRE STRIP PS+ PS BR BR DC+ DC MOV CM Cap U V W T T T OUTPUT MOV PE PE R L S L INPUT T L PE PE () AC input drives only. MOV s and input filter caps do not exist on DC input drives. () When removing MOV s, the input filter capacitor must also be removed. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

33 AC Supply Source Considerations PowerFlex drives are suitable for use on a circuit capable of delivering up to a maximum of 00,000 rms symmetrical amperes, 00 volts with recommended s/ circuit breakers. ATTENTION: To guard against personal injury and/or equipment damage caused by improper fusing or circuit breaker selection, use only the recommended line s/circuit breakers specified in Fusing and Circuit Breakers on page. If a residual current detector (RCD) is used as a system ground fault monitor, only Type B (adjustable) devices should be used to avoid nuisance tripping. Input Power Conditioning Certain events on the power system supplying a drive can cause component damage or shortened product life. These conditions are divided into two basic categories:. All Drives The power system has power factor correction capacitors switched in and out of the system, either by the user or by the power company. The power source has intermittent voltage spikes in excess of 000 volts. These spikes could be caused by other equipment on the line or by events such as lightning strikes. The power source has frequent interruptions.. Hp or Less Drives (in addition to above) The nearest supply transformer is larger than 00 kva or the available short circuit (fault) current is greater than 00,000 A. The impedance in front of the drive is less than 0.%. If any or all of these conditions exist, it is recommended that the user install a minimum amount of impedance between the drive and the source. This impedance could come from the supply transformer itself, the cable between the transformer and drive or an additional transformer or reactor. The impedance can be calculated using the information supplied in Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN00. Single-Phase Input Power The PowerFlex 00S drive is typically used with a three-phase input supply. Single-phase operation of the drive is not currently rated under the UL0C listing. Rockwell Automation has verified that single-phase operation with output current derated by 0% of the three-phase ratings identified in the Fusing and Circuit Breakers tables on page will meet all safety requirements. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

34 AC Input Phase Selection (Frames and Only) ATTENTION: To avoid a shock hazard, be sure that all power to the drive has been removed before performing the following. Moving the Line Type jumper shown in Figure on page will select single or three-phase operation. Remove plastic guard to access jumper. IMPORTANT When selecting single-phase operation, input power must be applied to the R (L) and S (L) terminals only. Selecting/Verifying Fan Voltage (Frames and Only) ATTENTION: To avoid a shock hazard, be sure that all power to the drive has been removed before performing the following. Frames and utilize a transformer to match the input line voltage to the internal fan voltage. If your line voltage is different than the voltage class specified on the drive nameplate, it may be necessary to change transformer taps as shown below. Common bus (DC input) drives require user supplied 0 or 0V AC to power the cooling fans. The power source is connected between 0 VAC and the terminal corresponding to your source voltage (see Figure on page ). Rockwell Automation Publication 0D-IN0C-EN-P - July 0

35 PowerFlex 00S Adjustable Frequency AC Drive - Phase II Control Fan VA Rating (DC Input Drives Only) Frame Fan Voltage (0V or 0V) 00 VA VA (Frame shown) Figure - Phase Selection Jumper and Fan Transformer Locations (Frame shown) Line Type Jumper -PH -PH LINE TYPE SPARE Optional Communications Module SPARE Fan Voltage Selection POWER TERMINAL RATINGS 00 VDC EXT PWR SPLY TERM (PS+, PS-) WIRE RANGE: -/0 AWG (.- MM ) TORQUE: IN-LB (. N-M) STRIP LENGTH: 0. IN ( MM) USE C CU WIRE ONLY GROUND TERMINAL RATINGS (PE) WIRE RANGE: -/0 AWG (- MM ) TORQUE: IN-LB ( N-M) STRIP LENGTH: 0. IN ( MM) WIRE RANGE: -0 AWG (0.- MM ) TORQUE:. IN-LB (0. N-M) STRIP LENGTH: 0. IN ( MM) Older drives Newer drives OUTPUT INPUT AC 0 Volt Tap 00 Volt Tap 0 Volt Tap 00 Volt Tap 0V or 0 Volt Tap 00 Volt or 00 Volt Tap Frame and Transformer Tap Access The transformer is located behind the power terminal block in the area shown in Figure. Access is gained by releasing the terminal block from the rail. To release terminal block and change tap:. Locate the small metal tab at the bottom of the end block.. Press the tab in and pull the top of the block out. Repeat for next block if desired.. Select appropriate transformer tap.. Replace block(s) in reverse order. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

36 Important Common Bus (DC Input) Application Notes. If drives without internal precharge are used (Frames and only), then: precharge capability must be provided in the system to guard against possible damage, and disconnect switches Must Not be used between the input of the drive and a common DC bus without the use of an external precharge device.. If drives with internal precharge (Frames ) are used with a disconnect switch to the common bus, then an auxiliary contact on the disconnect must be connected to a digital input of the drive. The corresponding input (parameters 0) must be set to Precharge Enable. This provides the proper precharge interlock, guarding against possible damage to the drive when connected to a common DC bus. Auxiliary Control Power Supply An auxiliary power supply can be used to keep the 00S control assembly energized when input power is de-energized. This allows the main control board, DriveLogix controller and any feedback option cards to continue operation. Refer to Power Terminal Block Specifications on page for connection information. You must set bit Aux Pwr Sply of Par [Control Options] to enable this feature. Refer to the PowerFlex 00S Auxiliary Control Power Supply (0-V-AUX), Installation Instructions, publication 0D-IN0, for more information. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

37 L U/T PE DC- DC+ BR BR PowerFlex 00S Adjustable Frequency AC Drive - Phase II Control = Accessing the Terminals Figure - Opening the Drive Cover Frames Locate the slot in the upper left corner. Slide the locking tab up and swing the cover open. Special hinges allow the cover to move away from the drive and lay on top of an adjacent drive (if present). Frame Slide the locking tab up, loosen the right-hand cover screw and remove the cover. Frame Loosen the two screws at the bottom of the bottom cover and carefully slide the cover down and out. Loosen the two screws at top of the top cover and remove the cover. Removing the Cassette Task A B C Description Open the door of the power structure and disconnect the cables that connect to the main board. Depress the locking tab on connector before disconnecting cables. Loosen the screws on the face of the cassette. Remove the cassette. B (x) Proper tightening torque for reassembly is 0. N m ( lb in) Removing the Side Covers Task A B Description Loosen the screws on the face of the front cover and remove the cover. Loosen the screws on the side of rear cover and remove the cover. A (x) A C V/T W/T R/L (x) B Rockwell Automation Publication 0D-IN0C-EN-P - July 0

38 Cable Entry Plate Removal If additional wiring access is needed, the cable entry plate on frame drives can be removed. Loosen the screws securing the plate to the chassis and slide the plate down and off the drive. IMPORTANT Removing the cable entry plate on frame limits the maximum surrounding air temperature to 0 C (0 F). PE SHLD SHLD (Frame Shown) Power Wiring Access Panel Removal ATTENTION: Removing the access panel/cover exposes dangerous voltages on the terminals and negates the enclosure type rating. Replace the access panel/ cover when service is complete. Failure to comply may result in personal injury or equipment damage. Frame Removal Procedure (Replace when wiring is complete), & The access panel is part of the front cover, see Figure on page. Open front cover and gently tap/slide the access panel down and out. Loosen the screws and remove the access panel. Remove the front cover (see Figure on page ) and gently tap/slide the access panel up and out. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

39 Power Wire Recommendations Type Description Min Insulation Rating Power ()() Standard Four tinned copper conductors with XLPE insulation. Copper braid/aluminum foil combination shield and tinned copper drain wire. PVC jacket. () Control and signal wires should be separated from power wires by at least 0. meters ( foot). () The use of shielded wire for AC input power may not be necessary but is always recommended. 00V, C ( F) Power Terminal Block Specifications Refer to illustrations on pages 0 and for terminal block locations. No. Name Frame Description Wire Size Range () Torque Terminal Bolt Size () Maximum Minimum Maximum Recommended Power Terminal Block Input power and motor connections.0 mm 0. mm. N m 0. N m (0 AWG) ( AWG) ( lb in) ( lb in) Input power and motor connections 0.0 mm 0. mm. N m. N m ( AWG) ( AWG) ( lb in) ( lb in) Input power and motor connections.0 mm. mm. N m. N m ( AWG) ( AWG) ( lb in) ( lb in) BR, BR 0.0 mm 0. mm. N m. N m ( AWG) ( AWG) ( lb in) ( lb in) Input power and motor connections.0 mm 0 mm.0 N m.0 N m (/0 AWG) ( AWG) ( lb in) ( lb in) R, S, T, BR, BR, DC+, DC-, U, V and W 0.0 mm. mm See Note () See Note () ( HP) () (/0 AWG) ( AWG) PE 0.0 mm.0 mm (/0 AWG) ( AWG) R, S, T, DC+, DC-, U, V and W 0.0 mm.0 mm (00 HP) () (/0 AWG) ( AWG) BR, BR 0.0 mm. mm (/0 AWG) ( AWG) PE 0.0 mm.0 mm (/0 AWG) ( AWG) Input power and motor connections 0.0 mm (/0 AWG) (). mm ( AWG) N m ( lb in) N m ( lb in) SHLD Terminal - Terminating point for wiring shields. N m ( lb in). N m ( lb in) M AUX Terminal Block - Auxiliary Control Voltage () PS+, PS-. mm ( AWG) -.0 mm (0 AWG) Fan Terminal Block - User Supplied Fan Voltage.0 mm (Common Bus Only) 0V AC, 0V AC, 0V AC (0 AWG) 0. mm ( AWG) 0. mm ( AWG) 0. mm ( AWG) 0. N m (. lb in) 0. N m (. lb in) 0. N m (. lb in) 0. N m (. lb in) M0 () Maximum/minimum sizes that the terminal block will accept - these are not recommendations. () Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt to avoid damage to the terminal. () Not all terminals present on all drives. () Refer to the terminal block label inside the drive. () If necessary, two wires can be used in parallel to any of these terminals using two lugs. () Auxiliary power: UL Installation - 00V DC, ±0%, Non UL Installation V DC, ±0%. Frame, 00 W. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

40 AUX IN+ AUX OUT C Cu Wire AWG [0MM ] Max. IN. LBS.. N-M } TORQUE WIRE STRIP -0 AWG. IN-LB (0. N-M) PowerFlex 00S Adjustable Frequency AC Drive - Phase II Control Figure - Typical Power Terminal Block Locations Frame Frame Frames & PE B PE A! DANGER BR BR C Cu Wire AWG [0MM ] Max. IN. LBS.. N-M } TORQUE C Cu Wire AWG [MM ] Max. IN. LBS.. N-M } TORQUE WIRE STRIP CONTROL POWER BR BR Use C Wire Only #0-# AWG Torque to in-lbs Optional Communications Module AUX IN + BR BR DC+ DC- U/T V/T W/T R/L S/L T/L DC+ DC PE U/T V/T W/T R/L BR B V/T W/T CONTROL POWER PE R/L S/L T/L PE S/L T/L SHLD SHLD SHLD / PE SHLD Frame Frame Optional Communications Module Optional Communications Module POWER TERMINAL RATINGS 00 VDC EXT PWR SPLY TERM (PS+, PS-) WIRE RANGE: -/0 AWG (.- MM ) TORQUE: IN-LB (. N-M) STRIP LENGTH: 0. IN ( MM) USE C CU WIRE ONLY GROUND TERMINAL RATINGS (PE) WIRE RANGE: -0 AWG (0.- MM ) TORQUE:. IN-LB (0. N-M) STRIP LENGTH: 0. IN ( MM) WIRE RANGE: -/0 AWG (- MM ) TORQUE: IN-LB ( N-M) STRIP LENGTH: 0. IN ( MM) OUTPUT INPUT AC Below Wire Guard WIRE STRIP PS+ PS BR BR DC+ DC USE C COPPER WIRE ONLY, TORQUE IN-LB ( N-M) USE C COPPER WIRE ONLY TORQUE IN-LB ( N-M) T T OUTPUT T L L INPUT L 0 Rockwell Automation Publication 0D-IN0C-EN-P - July 0

41 -0 AWG. IN-LB (0. N-M) -0 AWG. IN-LB (0. N-M) -0 AWG. IN-LB (0. N-M) PowerFlex 00S Adjustable Frequency AC Drive - Phase II Control Figure - Power Terminal Blocks BR BR DC+ DC PE Frame Frame BR BR DC+ DC PE U V W R S T (T) (T) (T) (L) (L) (L) U (T) V (T) W (T) R (L) S (L) T (L) Frame - HP, Normal Duty 0V AC Input Motor Input AC Line PS BR BR DC+ DC U (T) BR/ BR DC+ DC+ DC U/T V/T W/T PE V (T) W (T) R (L) S (L) T (L) PE Frame R/L S/L T/L PS+ PS BR BR/ DC+ DC+ DC U/T V/T W/T PE PE R/L S/L T/L Frame - 00 HP, Normal Duty 0V AC Input PS+ Frame - HP, Normal Duty 0V DC Input PS BR*/ BR* DC+ DC+ DC U/T V/T W/T PE 0 0 VAC VAC PE PS+ 0 VAC Precharge Resistor Fuse FWP-AF (Common Bus Drives w/precharge Only) PS BR*/ BR* DC+ DC+ DC U/T V/T W/T 0 0 PEVAC VAC PE Frame - 00 HP, Normal Duty 0V DC Input PS+ 0 VAC Frame - 0 HP, Normal Duty 0 V AC Input Precharge Resistor Fuse FWP-AF (Common Bus Drives w/precharge Only) Frame - 0 HP, Normal Duty 0V DC Input WIRE STRIP PS+ PS BR BR DC+ DC USE C COPPER WIRE ONLY, TORQUE IN-LB ( N-M) Common Mode Capacitor & MOV Jumpers (Green/Yellow Wire) Input Filter Capacitor (Green/Yellow Wire) WIRE STRIP PS+ PS BR BR DC+ DC USE C COPPER WIRE ONLY, TORQUE IN-LB ( N-M) Common Mode Capacitor & MOV Jumpers (Green/Yellow Wire) Input Filter Capacitor (Green/Yellow Wire) Precharge Resistor Fuse FWP-AF (Common Bus Drives w/precharge Only) USE C COPPER WIRE ONLY TORQUE IN-LB ( N-M) U T V T OUTPUT W T PE PE R L S L INPUT T L USE C COPPER WIRE ONLY U V TORQUE T IN-LB T ( N-M) OUTPUT W T PE PE 0 VAC 0 VAC 0 VAC FAN INPUT -PHASE 0 VAC 0V AC 0V AC Shaded terminals (BR & BR) are only present on drives ordered with the brake option. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

42 Terminal Description Notes BR DC Brake (+) Dynamic Brake Resistor Connection (+) BR DC Brake ( ) Dynamic Brake Resistor Connection ( ) DC+ DC Bus (+) DC Input Power or Dynamic Brake Chopper DC DC Bus ( ) DC Input Power or Dynamic Brake Chopper PE PE Ground Refer to Figure on page 0 for location on Frame drives Motor Ground Refer to Figure on page 0 for location on Frame drives U U (T) To motor V V (T) To motor W W (T) To motor R R (L) AC Line Input Power S S (L) AC Line Input Power T T (L) AC Line Input Power Dynamic Brake Resistor Considerations ATTENTION: The drive does not offer protection for externally mounted brake resistors. A risk of fire exists if external braking resistors are not protected. External resistor packages must be self-protected from over temperature or a circuit equivalent to the one shown below must be supplied. Figure - External Brake Resistor Circuitry Three-Phase AC Input (Input Contactor) M R (L) S (L) T (L) Power Off Power On M M Power Source DB Resistor Thermostat Rockwell Automation Publication 0D-IN0C-EN-P - July 0

43 Using Input/Output Contactors It is recommended that the auxiliary relay of the output contactor (when used) be wired in series with Digital Input and that Digital Input be configured as a hardware enable input. See Hardware Enable Circuitry on page for more information. ATTENTION: A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage. The drive is designed to use control input signals that start and stop the motor. If an input device is used occasionally, an auxiliary contact on that device should also be wired to a digital input programmed as a Enable function. The input device must not exceed one operation per minute or drive damage will occur. ATTENTION: The drive start/stop control circuitry includes solid state components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exist, an additional hard-wired stop circuit may be required to remove the AC line to the drive. When the AC line is removed, any inherent regenerative braking effect that might be present is lost - the motor coasts to a stop. An auxiliary braking method may be required. ATTENTION: To guard against drive damage when using output contactors, the following information must be read and understood. One or more output contactors can be installed between the drive and motor(s) for the purpose of disconnecting or isolating certain motors/loads. If a contactor is opened while the drive is operating, power is removed from the respective motor, but the drive continues to produce voltage at the output terminals. In addition, reconnecting a motor to an active drive (by closing the contactor) could produce excessive current that may cause the drive to fault. If any of these conditions are determined to be undesirable or unsafe, wire an auxiliary contact on the output contactor to a drive digital input programmed as Enable. This causes the drive to execute a coast-to-stop (cease output) whenever an output contactor is opened. Using PowerFlex 00S Drives with Regenerative Power Units If a Regenerative unit (that is, REGEN) is used as a bus supply or a brake, the common mode capacitors should be disconnected (see Power Jumpers on page for details). Rockwell Automation Publication 0D-IN0C-EN-P - July 0

44 Regenerative Unit to Drive Connections Regenerative Brake Mode Frame(s) Terminals REGEN PowerFlex 00S DC+ & DC- BR & DC- & DC+ & DC- DC+ & DC- Regenerative Bus Supply Mode Frame(s) Terminals REGEN PowerFlex 00S DC+ & DC- DC+ & DC- & DC+ & DC- DC+ & DC- of Common Bus Drives Electronic Motor Overload Protection Provides class 0 motor overload protection according to NEC article 0 and motor over-temperature protection according to NEC article 0. (A)(). UL 0C File E. Short Circuit Current Rating Maximum short circuit current rating: 00,000 Amps symmetrical. Branch Circuit Short Circuit Protection Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes, or the equivalent. Fusing and Circuit Breakers The tables on the following pages provide recommended AC line input and circuit breaker information. See Fusing and Circuit Breakers below for UL and IEC requirements. Sizes listed are the recommended sizes based on 0 C (0 F) and the U.S. NEC. Other country, state, or local codes can require different ratings. Tables with DC link recommendations for DC input drives are also provided. Fusing The recommend types are listed below. If available current ratings do not match those listed in the tables provided, chose the next higher rating. IEC BS (British Standard) Parts &, EN0-, Parts & (), type gg or equivalent should be used. UL UL Class CC, T, RK, J, or L should be used. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

45 Drive Cat. No. Frame kw Rating Input Ratings Dual Element Time Delay Fuse Circuit Breakers The non- listings in the following tables include inverse time circuit breakers, instantaneous trip circuit breakers (motor circuit protectors) and 0M selfprotected combination motor controllers. If one of these is chosen as the desired protection method, the following requirements apply: IEC Both types of circuit breakers and 0M self-protected combination motor controllers are acceptable for IEC installations. UL - Only inverse time circuit breakers and the specified 0M selfprotected combination motor controllers are acceptable for UL installations. () Typical designations include, but may not be limited to the following; Parts & : AC, AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH. Table - 0 Volt AC Input Frames Drive Protection Devices Non-Time Delay Fuse Circuit Breaker () Motor Circuit Protector () 0M Motor Starter with Adjustable Current Range ()() ND HD Amps kva Min () Max () Min () Max () Max () Max () Available Cat. No.s () Minimum Enclosure Volume (in. ) () 0DBP M-CE-B M-DE-B 0DBP M-CE-C0 M-DE-C0 M-FE-C0 0DBP M-CE-C M-DE-C M-FE-C 0DB M-CE-C0 M-DE-C0 M-FE-C0 0DB M-DE-C M-FE-C 0DB M-FE-C 0DB M-FE-C 0 0DB DB DB DB DB DB DB DB () Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. () Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is % of motor FLA. Ratings shown are maximum. () Circuit Breaker - inverse time breaker. For US NEC, minimum size is % of motor FLA. Ratings shown are maximum. () Maximum allowable rating by US NEC. Exact size must be chosen for each installation. () Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is % of motor/drive FLA. Ratings shown are suggested. Instantaneous trip settings must be set to US NEC code. Not to exceed 00% FLA. () Bulletin 0M with adjustable current range should have the current trip set to the minimum range that the device will not trip. () Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 0 Wye or Delta, 0 Wye or Delta, 0Y/ or 00Y/. Not UL listed for use on 0V or 00V Delta/Delta, corner ground, or high-resistance ground systems. () The AIC ratings of the Bulletin 0M Motor Protector Circuit Breakers may vary. See Bulletin 0M Motor Protection Circuit Breakers Application Ratings. () When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this column. Application specific thermal considerations may require a larger enclosure. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

46 Drive Cat. No. Frame HP Rating Input Ratings Dual Element Time Delay Fuse Table - 0 Volt AC Input Frames Drive Protection Devices Non-Time Delay Fuse Circuit Breaker () Motor Circuit Protector () Table - 00 Volt AC Input Frames Drive Protection Devices 0M Motor Starter with Adjustable Current Range ()() ND HD Amps kva Min () Max () Min () Max () Max () Max () Available Cat. No.s () Minimum Enclosure Volume (in. ) () 0DBP 0... M-CE-B M-DE-B 0DBP M-CE-C0 M-DE-C0 M-FE-C0 0DBP.. 0 M-CE-C0 M-DE-C0 M-FE-C0 0DB M-CE-C M-DE-C M-FE-C 0DB M-DE-C M-FE-C 0DB M-FE-C 0DB M-FE-C 0 0DB DB DB DB DB DB DB DB () Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. () Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is % of motor FLA. Ratings shown are maximum. () Circuit Breaker - inverse time breaker. For US NEC, minimum size is % of motor FLA. Ratings shown are maximum. () Maximum allowable rating by US NEC. Exact size must be chosen for each installation. () Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is % of motor/drive FLA. Ratings shown are suggested. Instantaneous trip settings must be set to US NEC code. Not to exceed 00% FLA. () Bulletin 0M with adjustable current range should have the current trip set to the minimum range that the device will not trip. () Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 0 Wye or Delta, 0 Wye or Delta, 0Y/ or 00Y/. Not UL listed for use on 0V or 00V Delta/Delta, corner ground, or high-resistance ground systems. () The AIC ratings of the Bulletin 0M Motor Protector Circuit Breakers may vary. See Bulletin 0M Motor Protection Circuit Breakers Application Ratings. () When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this column. Application specific thermal considerations may require a larger enclosure. Drive Cat. No. Frame kw Rating Input Ratings Dual Element Time Delay Fuse Non-Time Delay Fuse Circuit Breaker () Motor Circuit Protector () 0M Motor Starter with Adjustable Current Range ()() ND HD Amps kva Min () Max () Min () Max () Max () Max () Available Cat. No.s (0) Minimum Enclosure Volume (in. ) () 0DCP M-CE-B M-DE-B 0DCP.... M-CE-B0 M-DE-B0 0DCP M-CE-B M-DE-B 0DCP M-CE-C0 M-DE-C0 M-FE-C0 0DC M-CE-C M-DE-C M-FE-C 0DC M-CE-C0 M-DE-C0 M-FE-C0 0DC M-DE-C M-FE-C 0DC M-FE-C 0DC M-FE-C 0DC DC DC Rockwell Automation Publication 0D-IN0C-EN-P - July 0

47 Drive Cat. No. 0DC0 () DC DC DC DC DC0 () DC () 0DC0 current rating is limited to degrees C ambient. () 0DC0 current rating is limited to 0 degrees C ambient. () Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. () Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is % of motor FLA. Ratings shown are maximum. () Circuit Breaker - inverse time breaker. For US NEC, minimum size is % of motor FLA. Ratings shown are maximum. () Maximum allowable rating by US NEC. Exact size must be chosen for each installation. () Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is % of motor/drive FLA. Ratings shown are suggested. Instantaneous trip settings must be set to US NEC code. Not to exceed 00% FLA. () Bulletin 0M with adjustable current range should have the current trip set to the minimum range that the device will not trip. () Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 0 Wye or Delta, 0 Wye or Delta, 0Y/ or 00Y/. Not UL listed for use on 0V or 00V Delta/Delta, corner ground, or high-resistance ground systems. (0) The AIC ratings of the Bulletin 0M Motor Protector Circuit Breakers may vary. See Bulletin 0M Motor Protection Circuit Breakers Application Ratings. () When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this column. Application specific thermal considerations may require a larger enclosure. Drive Cat. No. Frame Frame kw Rating 0DDP 0. Input Ratings Dual Element Time Delay Fuse Non-Time Delay Fuse Circuit Breaker () Motor Circuit Protector () Table - 0 Volt AC Input Frames Drive Protection Devices 0M Motor Starter with Adjustable Current Range ()() ND HD Amps kva Min () Max () Min () Max () Max () Max () Available Cat. No.s (0) Minimum Enclosure Volume (in. ) () HP Rating Input Ratings Dual Element Time Delay Fuse Non-Time Delay Fuse Circuit Breaker () Motor Circuit Protector () 0M Motor Starter with Adjustable Current Range ()() ND HD Amps kva Min () Max () Min () Max () Max () Max () Available Cat. No.s () Minimum Enclosure Volume (in. ) ().. M-CE-B 0DDP... M-CE-B0 M-DE-B0 0DDP M-CE-B M-DE-B 0DDP M-CE-C0 M-DE-C0 M-FE-C0 0DD M-CE-C M-DE-C M-FE-C 0DD M-CE-C M-DE-C M-FE-C 0DD M-DE-C M-FE-C 0DD M-FE-C 0DD M-FE-C 0DD M-FE-C 0 0DD DD DD DD Rockwell Automation Publication 0D-IN0C-EN-P - July 0

48 Drive Cat. No. 0DD DD DD DD () Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. () Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is % of motor FLA. Ratings shown are maximum. () Circuit Breaker - inverse time breaker. For US NEC, minimum size is % of motor FLA. Ratings shown are maximum. () Maximum allowable rating by US NEC. Exact size must be chosen for each installation. () Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is % of motor/drive FLA. Ratings shown are suggested. Instantaneous trip settings must be set to US NEC code. Not to exceed 00% FLA. () Bulletin 0M with adjustable current range should have the current trip set to the minimum range that the device will not trip. () Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 0 Wye or Delta, 0 Wye or Delta, 0Y/ or 00Y/. Not UL listed for use on 0V or 00V Delta/Delta, corner ground, or high-resistance ground systems. () The AIC ratings of the Bulletin 0M Motor Protector Circuit Breakers may vary. See Bulletin 0M Motor Protection Circuit Breakers Application Ratings. () When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this column. Application specific thermal considerations may require a larger enclosure. Drive Cat. No. Frame Frame HP Rating Input Ratings Dual Element Time Delay Fuse Non-Time Delay Fuse Circuit Breaker () Motor Circuit Protector () Table - 00 Volt AC Input Frames Drive Protection Devices 0M Motor Starter with Adjustable Current Range ()() ND HD Amps kva Min () Max () Min () Max () Max () Max () Available Cat. No.s () Minimum Enclosure Volume (in. ) () HP Rating Input Ratings Dual Element Time Delay Fuse Non-Time Delay Fuse Circuit Breaker () Motor Circuit Protector () 0M Motor Starter with Adjustable Current Range ()() ND HD Amps kva Min () Max () Min () Max () Max () Max () Available Cat. No.s () Minimum Enclosure Volume (in. ) () 0DEP 0... M-CE-B 0DEP... 0 M-CE-B 0DEP.0. M-CE-B0 M-DE-B0 0DEP M-DE-B 0DEP M-DE-C0 M-FE-C0 0DE M-DE-C0 M-FE-C0 0DE M-DE-C M-FE-C 0DE M-FE-C 0DE M-FE-C 0DE M-FE-C 0 0DE DE DE DE DE DE DE () Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. () Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is % of motor FLA. Ratings shown are maximum. () Circuit Breaker - inverse time breaker. For US NEC, minimum size is % of motor FLA. Ratings shown are maximum. () Maximum allowable rating by US NEC. Exact size must be chosen for each installation. () Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is % of motor/drive FLA. Ratings shown are suggested. Instantaneous trip settings must be set to US NEC code. Not to exceed 00% FLA. () Bulletin 0M with adjustable current range should have the current trip set to the minimum range that the device will not trip. () Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 0 Wye or Delta, 0 Wye or Delta, 0Y/ or 00Y/. Not UL listed for use on 0V or 00V Delta/Delta, corner ground, or high-resistance ground systems. () The AIC ratings of the Bulletin 0M Motor Protector Circuit Breakers may vary. See Bulletin 0M Motor Protection Circuit Breakers Application Ratings. () When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this column. Application specific thermal considerations may require a larger enclosure. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

49 Frame Table - 0 Volt AC Input Frames & Drive Protection Devices Drive Cat. No. kw Rating Input Ratings Dual Element Time Delay Fuse Non-Time Delay Fuse Circuit Breaker () Motor Circuit Protector () ND HD Amps kva Min () Max () Min () Max () Max () Max () 0DF DF DF DF DF DF () Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. () Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is % of motor FLA. Ratings shown are maximum. () Circuit Breaker - inverse time breaker. For US NEC, minimum size is % of motor FLA. Ratings shown are maximum. () Maximum allowable rating by US NEC. Exact size must be chosen for each installation. () Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is % of motor/drive FLA. Ratings shown are suggested. Instantaneous trip settings must be set to US NEC code. Not to exceed 00% FLA. Table - Volt DC Input Frames Drive Protection Devices Drive Cat. No. Frame HP Rating DC Input Ratings Fuse Non-Time Delay () ND HD Amps 0DB0 0 HSJ0 0DB0.. HSJ 0DB HSJ0 0DB0 0 0 HSJ0 0DB HSJ00 0DB HSJ0 0DB00 0. HSJ 0DN0 () 0 0. HSJ 0DN0 () HSJ0 0DN () HSJ00 0DN () HSJ00 0DN0 ()() HSJ00 () Catalog number corresponds to output amps for these drives. Drive must be programmed to lower voltage to obtain higher currents shown at right. () Catalog number corresponds to drives with precharge only. () The power source to Common Bus inverters must be derived from AC Voltages 00V or less, as defined in NFPA0; Art 0- (NEC). Battery supplies or MG sets are not included. The following devices were validated to break current of the derived power DC Bus: Disconnects: Allen-Bradley Bulletin No., 0 to 00 A; Bulletin No., 0 to 00 A, or ABB: OESA, 00 & 00 A; OESL, all sizes. s: Ferraz Shawmut Type HSJ, all sizes. For any other devices, please contact the factory. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

50 Table - 0 Volt DC Input Frames Drive Protection Devices Drive Cat. No. Frame kw Rating DC Input Ratings Fuse Non-Time Delay () ND HD Amps 0DCP... JKS- 0DCP JKS-0 0DCP.0. HSJ 0DC0.. 0 HSJ0 0DC0... HSJ 0DC0. 0 HSJ0 0DC00. 0 HSJ0 0DC HSJ0 0DC0.. 0 HSJ0 0DC HSJ00 0DC HSJ 0DC0. 0 HSJ0 0DH0 () 0. HSJ. HSJ 0DH () HSJ HSJ00 0DH0 0 HSJ HSJ0 0DH0 () 0 0 HSJ0 0 HSJ0 0DH0 () 0 0 HSJ0 0 0 HSJ0 0DH0 () 00 HSJ HSJ00 () Also applies to P voltage class. s must be applied in the (+) leg and (-) leg of the DC Common Bus. () The power source to Common Bus inverters must be derived from AC voltages 00V or less, as defined in NFPA0; Art 0- (NEC). Battery supplies or MG sets are not included. The following devices were validated to break current of the derived power DC Bus: Disconnects: Allen-Bradley Bulletin No., 0 to 00 A; Bulletin No., 0 to 00 A, or ABB: OESA, 00 & 00 A; OESL, all sizes. s: Bussmann Type JKS, all sizes; Type 0M, Case Sizes, and, or Ferraz Shawmut Type HSJ, all sizes. For any other devices, please contact the factory. Table 0-0 Volt DC Input Frames Drive Protection Devices Drive Cat. No. Frame HP Rating DC Input Ratings Fuse Non-Time Delay () ND HD Amps 0DDP 0.. JKS- 0DDP..0 JKS- 0DDP0. 0 JKS-0 0DDP0. HSJ 0DD0.. 0 HSJ0 0DD HSJ0 0DD HSJ0 0DD HSJ0 0DD HSJ0 0DD HSJ0 0DD HSJ0 0DD HSJ00 0DD HSJ0 0DJ0 () 0. HSJ 0. HSJ 0DJ () HSJ HSJ00 0DJ () 00 HSJ HSJ00 0 Rockwell Automation Publication 0D-IN0C-EN-P - July 0

51 Drive Cat. No. Frame HP Rating DC Input Ratings Fuse Non-Time Delay () ND HD Amps 0DJ0 () 0 00 HSJ HSJ00 0DJ () HSJ HSJ00 () Also applies to R voltage class. s must be applied in the (+) leg and (-) leg of the DC Common Bus. () The power source to Common Bus inverters must be derived from AC Voltages 00V or less, as defined in NFPA0; Art 0- (NEC). Battery supplies or MG sets are not included. The following devices were validated to break current of the derived power DC Bus: Disconnects: Allen-Bradley Bulletin No., 0 to 00 A; Bulletin No., 0 to 00 A, or ABB: OESA, 00 & 00 A; OESL, all sizes. s: Bussmann Type JKS, all sizes; Type 0M, Case Sizes, and, or Ferraz Shawmut Type HSJ, all sizes. For any other devices, please contact the factory. Table - 0 Volt DC Input Frames Drive Protection Devices Drive Cat. No. Frame HP Rating DC Input Ratings Fuse Non-Time Delay () ND HD Amps 0DEP 0.. JKS- 0DEP.. JKS- 0DEP. JKS- 0DEP. 0 JKS-0 0DEP0.. HSJ 0DE HSJ0 0DE0 0 0 HSJ0 0DE HSJ0 0DE0 0 0 HSJ0 0DE HSJ0 0DE HSJ0 0DE HSJ0 0DE HSJ 0DT HSJ0. 0 HSJ0 0DT 0 00 HSJ HSJ00 () The power source to Common Bus inverters must be derived from AC Voltages 00V or less, as defined in NFPA0; Art 0- (NEC). Battery supplies or MG sets are not included. The following devices were validated to break current of the derived power DC Bus: Disconnects: Allen-Bradley Bulletin No., 0 to 00 A; Bulletin No., 0 to 00 A, or ABB: OESA, 00 & 00 A; OESL, all sizes. s: Bussmann Type JKS, all sizes; Type 0M, Case Sizes, and, or Ferraz Shawmut Type HSJ, all sizes. For any other devices, please contact the factory. Table - Volt DC Input Frames & Drive Protection Devices Drive Cat. No. Frame kw Rating DC Input Ratings Fuse Non-Time Delay () ND HD Amps 0DW HSJ0. 0 HSJ0 0DW. 0 HSJ HSJ0 () The power source to Common Bus inverters must be derived from AC Voltages 00V or less, as defined in NFPA0; Art 0- (NEC). Battery supplies or MG sets are not included. The following devices were validated to break current of the derived power DC Bus: Disconnects: Allen-Bradley Bulletin No., 0 to 00 A; Bulletin No., 0 to 00 A, or ABB: OESA, 00 & 00 A; OESL, all sizes. s: Bussmann Type JKS, all sizes; Type 0M, Case Sizes, and, or Ferraz Shawmut Type HSJ, all sizes. For any other devices, please contact the factory. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

52 Step : Control and I/O Wiring Important points to remember about control and I/O wiring: Always use copper wire. Wire with an insulation rating of 00V or greater is recommended. Control and signal wires should be separated from power wires by at least 0. meters ( foot). For CE compliance, volt digital input wiring must be shielded or must not exceed 0 meters ( feet) in length. To maintain electrical safety for all user-accessible low voltage circuits (SELV and PELV circuits), I/O terminals designated for V or lower voltage must not be connected to a circuit of higher voltage or a circuit that is not adequately insulated from dangerous voltages with double or reinforced insulation within other connected equipment or wiring. To provide electrical safety for user-accessible low voltage I/O circuits that are referenced to earth (PELV circuits) and that may be touched simultaneously, care should be taken to provide a common earth reference for all equipment connected to the drive. IMPORTANT I/O terminals labeled ( ) or Common are not referenced to earth ground and are designed to greatly reduce common mode interference. Grounding these terminals can cause signal noise. ATTENTION: Hazard of personal injury or equipment damage exists when using bipolar input sources. Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction. Use speed command parameters to help reduce input source sensitivity. Control and I/O Wiring Recommendations Type Wire Type(s) Description Min Insulation Rating Signal () () () Standard Analog I/O 0.0 mm ( AWG), twisted pair, 00% shield with drain. 00V, Remote Pot 0.0 mm ( AWG), conductor, shielded. 0 C ( F) Encoder/ Pulse I/O < 0 m (00 ft) Combined 0. mm ( AWG), individually shielded pairs. Digital I/O Safety Inputs Homing Inputs () Encoder/ Pulse I/O 0 to m (00 to 00 ft) Encoder/ Pulse I/O to m (00 to 0 ft) Signal Power Combined Signal Power Combined 0. mm ( AWG), individually shielded pairs. 0.0 mm ( AWG) in.dividually shielded pairs 0.0 mm ( AWG), power is 0.00 mm (0 AWG) individually shielded pairs. 0. mm ( AWG), individually shielded pairs. 0.0 mm ( AWG) individually shielded pairs. 0.0 mm ( AWG) individually shielded pairs. Un-shielded Per US NEC or applicable national or local code. 00V, Shielded Multi-conductor shielded cable 0.0 mm ( AWG), conductor, shielded. 0 C (0 F) () If the wires are short and contained within a cabinet that has no sensitive circuits, the use of shielded wire may not be necessary, but is always recommended. () I/O terminals labeled ( ) or Common are not referenced to earth ground and are designed to greatly reduce common mode interference. Grounding these terminals can cause signal noise. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

53 Main Control Board DIP Switch Settings ATTENTION: The DIP switches for Digital Inputs are set to V DC at the factory. If you are running a V AC input application, the switches must be set as indicated below before applying power to the drive or damage to the main control board may occur. Table - Switch and Jumper Settings Function Default Switch Open Closed Notes HW Enable Jumper (P) pins - HW Enbl SHUNT Jumper pins - HW Enbl pins - No Enbl No Jmpr = HW Enbl See Hardware Enable Circuitry on page for configuration. Gate Enable Jumper (P) Jumper on pins - SHUNT Jumper No Jmpr Jumper on pins - No Jmpr = Gate disable or Safe- Off/Second Encoder board is present () Analog Input Voltage S- Voltage Current Change with Power Off Analog Input Voltage S- Voltage Current Change with Power Off Digital Inputs - V DC S-, V AC V DC Change with Power Off Voltage S- Digital Input Voltage V DC S- V DC V DC Change with Power Off Digital Input Voltage V DC S- V DC V DC Change with Power Off Encoder Supply Voltage V DC S- V DC V DC Change with Power Off Encoder Signal A Voltage V DC S- V DC V DC Encoder Signal B Voltage V DC S- V DC V DC Typically, set all switches the same Encoder Signal Z Voltage V DC S- V DC V DC Function Down Switch Up Center Notes DriveLogix Processor RUN S Prog Remote Processor Mode () Refer to publication 0D-UM00, DriveGuard Safe-Off Option for PowerFlex 00S Phase II AC Drives and PowerFlex 00L Liquid- Cooled AC Drives, for more information on the Safe-Off Option board, or publication, 0D-IN00 Installation Instructions - Second Encoder Option Card for PowerFlex 00S Drives with Phase II Control, for more information on the Second Encoder Option board. Please note there are two separate values for an encoder. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

54 Figure - Main Control Board Dip Switches SWITCH S RUN PROG REMOTE Down Up Center JUMPER P = HW Enable Up = Open = Off SWITCH S SIDE VIEW FRONT TOP VIEW = No HW Enable Down = Closed = On JUMPER P SWITCH S = Gate Enabled = Gate Disabled Up = Open = Off SIDE VIEW FRONT TOP VIEW Down = Closed = On SWITCH S SWITCH S SIDE VIEW Up = Open = Off FRONT TOP VIEW Up = Open = Off Down = Closed = On SIDE VIEW FRONT TOP VIEW Down = Closed = On Hardware Enable Circuitry By default, digital input is configured for hardware enable input. This is for applications requiring the drive to be disabled without software interpretation. With the HW Enable Jumper (Shunt) on the pins closest to the circuit board (-), digital input is configured as a dedicated hardware enable. If this configuration is not required, the HW Enable Jumper (Shunt) may be moved to the out board pins (-), making digital input user programmable via parameter 0 [Dig In Sel]. See Figure on page. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

55 I/O Terminals Terminal blocks TB and TB contain connection points for all inputs, outputs and standard encoder connections. When installed, both terminal blocks reside on the main control board. These components are provided with the drive but are not factory installed. Make the terminal block wire connections. IMPORTANT For NEMA/UL Type applications, all wiring must be routed through the conduit plate on the drive. Route any wires from the expanded cassette to the base cassette and out of the drive. When wiring is complete, install the connector plug. Table - Control & Encoder Terminal Block Specifications Name Description Wires Size Range () Torque Maximum Minimum Maximum Recommended I/O Terminal Blocks Signal & Encoder power. mm 0. mm 0. N m 0. N m connections ( AWG) ( AWG) (. lb in) (. lb in) () Maximum/minimum sizes the terminal block accepts - these are not recommendations. Figure - Main Control Board I/O Terminal Locations TB Terminals TB Terminals Rockwell Automation Publication 0D-IN0C-EN-P - July 0

56 0 0 Table - TB Terminals Terminal Signal Factory Default Description Related Parameter(s) Analog Input Comm. (Volt) Bipolar, differential input, ±0V, 0 0 ma, bit + sign Analog Input (+/-) 0 kω impedance at Volt; 00 Ω impedance at ma () 00 Shield NA Analog Input Shield Analog Input Comm. (Volt) Bipolar, differential input, ±0V, 0 0 ma, bit + sign Analog Input (+/-) 0 kω impedance at Volt; 00 Ω impedance at ma 0 Analog Input [NTC-] Comm. (Volt) Differential input, 0 0V, 0 bit (for motor control mode FOC, this is the Analog Input [NTC+] temperature adaptation input). Shield NA Analog Output Shield Analog Output (-) (Volt) Bipolar, differential output, ±0V, 0 0 ma, bit + sign, 0 Analog Output (+) kω minimum load Analog Output (-) (Volt), 0 Analog Output (+) +0V Reference NA Rating: 0 ma maximum load (Recommend Ω pot) Reference Common NA -0V Reference NA Encoder A NA Normal current draw per channel: 0 ma 0- Encoder A (Not) NA Encoder B NA Encoder B (Not) NA 0 Encoder Z NA Encoder Z (Not) NA Encoder Reference (+) NA or V DC power supply for primary encoder interface Encoder Reference (-) NA Rating: 00 ma maximum Encoder Shield NA Connection point for encoder shield () The analog inputs are not isolated. However, the analog inputs can be connected in series when using current mode. Note that at 0 ma the voltage source must be capable of providing 0V DC at the drive terminals for one drive - - 0V DC is required for two drives and 0V DC is required for three drives. 0 Table - TB Terminals Terminal Signal Factory Description Default V DC Common (-) NA Drive supplied V DC logic input power V DC Source (+) NA Rating: 00 ma maximum load Digital Output V DC Open Collector (sinking logic) Rating: Internal Source = 0 ma max External Source = 0 ma Digital Output / Com NA Common for Digital Output & Digital Output V DC Open Collector (sinking logic) Rating: Internal Source = 0 ma max External Source = 0 ma Relay Output (NC) Relay contact output Relay Output Com NA Rating: V AC or V DC = A max Relay Output (NO) Inductive/Resistive Digital Input - Com NA Common for Digital Inputs - 0 Digital Input High speed V or V DC (), sinking Digital Input Load: ma at V DC Digital Input Load: ma at V DC sourcing Digital Input - Com NA Common for Digital Inputs - Digital Input Load: 0 ma at V DC sinking/sourcing Digital Input Load:. ma at V AC Digital Input HW Note: The VAC Digital Inputs can withstand ma of leakage current 0 Enable without turning on. If an output device has a leakage current greater than ma a burden resistor is required. A. Ω resistor with a 0. watt rating should be used to keep the VAC output below ma. Related Parameter (s),,, () Digital Inputs and are configured for V or V DC via DIP switches S- and S-, respectively. V DC is the default setting. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

57 I/O Wiring Examples Table - TB Analog Input/Output and Encoder Wiring Examples Input/Output Connection Example Required Parameter Changes Potentiometer Unipolar Speed Reference 0 0V Analog Input Internal Source NA Potentiometer Bi-polar Speed Reference ±0V Analog Input Internal Source 0 0 NA 0 0 Unipolar Speed Reference 0 0V Analog Input External Source 0 -Signal or Source Common +Signal Shield / Common NA Analog Speed and Current Meters ±0V DC Analog Outputs Using Analog Output : ±0V to meter Motor RPM and direction: Send the data to the Analog Output parameter: Par [Anlg Out Real] (the destination) linked to Par [Filtered SpdFdbk] (the source) Scale the output to the source parameter: Par [Anlg Out Scale] = (Par [Motor NP RPM] = 0 / 0V) Using Analog Out : ±0V to meter Motor Current: Send the data to the Analog Output parameter: Par 0 [Anlg Out Real] (the destination) linked to Par 0 [Output Current] (the source) Scale the output to the source parameter: Par [Anlg Out Scale] = xx (Par [Motor NP FLA] / 0V output) Rockwell Automation Publication 0D-IN0C-EN-P - July 0

58 Input/Output Connection Example Required Parameter Changes Primary Encoder Interface Internal Supply Using Encoder 0 as speed feedback: Supports V DC or V DC differential encoders Par [Mtr Fdbk Sel Pri] = 0 Encoder 0 (default) with internal power supply. Par [Encoder0 PPR] = Pulses/Rev for installed encoder Used as primary closed loop feedback. 0 Encoder A A- B B- Z Z- + - External Supply 0 Encoder A A- B B- Z Z- + - Power +V Common -V Shield Rockwell Automation Publication 0D-IN0C-EN-P - July 0

59 Table - TB Digital Input/Output Wiring Examples Input/Output Connection Example Digital Inputs used for enable and Sourcing Digital Inputs - Internal Power Supply precharge control. Note: V DC supply - supports only on-board Com V dc digital inputs. Do not use for circuits outside the drive. Note: The factory default for all digital inputs is V DC. 0 To use V AC on digital inputs see Table on page. Note: Digital inputs are always V DC or V DC. Sourcing Digital Outputs - Internal Power Supply Com V dc Sinking Digital Inputs - Internal Power Supply Sourcing and Sinking Definitions The digital inputs and digital outputs of the PowerFlex 00S AC drive support Sourcing or Sinking configuration. Typically, digital inputs are sourcing devices and digital outputs are sinking devices. The following definitions apply throughout this section: Sourcing a Digital Input - The digital input common (return) is connected to the power supply common. Applying a positive voltage to the digital input causes it to activate (pull up). Sinking a Digital Input - The digital input common (return) is connected to the power supply positive voltage. Applying 0V or common to the digital input causes it to activate (pull down). Sourcing a Digital Output - The digital output common (return) is connected to the power supply common. The device to be controlled by the digital output is connect to the positive voltage and the device common is connected to the digital output. Sinking a Digital Output - The digital output common (return) is connected to the power supply positive voltage. The digital output is connect to the device to be controlled and the device common is connected to the power supply common. Note: Digital inputs can only be configured as sourcing inputs. Digital inputs can be configured as sourcing or sinking inputs. Com V dc 0 Sinking Digital Output - Internal Power Supply Com V dc Rockwell Automation Publication 0D-IN0C-EN-P - July 0

60 Input/Output Digital Outputs used with V DC Relays - External Power Supply Note: Digital Inputs - are always V or V DC. Connection Example Sourcing Digital Outputs Sourcing a Digital Output - The digital output common (return) is connected to the power supply common. The device to V DC Common be controlled by the digital output is connect to the positive voltage and the device common is connected to the digital output. Sinking a Digital Output - The digital output common (return) is connected to the power supply positive voltage. The digital output is connect to the device to be controlled and the device common is connected to the power supply common. Sinking Digital Outputs Common V DC Digital Inputs V DC Sourcing Digital Inputs - Internal Power Supply, -Wire Control Com V dc 0 Run Enable Required Parameter Changes: Set Par [Dig In Sel] to value - Run. Par [Control Options], bit WireControl is automatically set to Off (0) for -wire control. Set Par [Normal Stop Mode] for the desired stopping mode: 0 = Ramp Stop = CurLim Stop = Coast Stop Digital Inputs V DC Sourcing Digital Inputs- Internal Power Supply, -Wire Set Par [Dig In Sel] to value - Normal Stop. Com Set Par [Dig In Sel] to value - Start. V dc Par [Control Options], bit WireControl is automatically set to On () for -wire control. Set Par [Normal Stop Mode] for the desired stopping mode: 0 = Ramp Stop 0 = CurLim Stop = Coast Stop Start Stop Enable 0 Rockwell Automation Publication 0D-IN0C-EN-P - July 0

61 DriveLogix 0 Controller Option Refer to the DriveLogix 0 Controller for PowerFlex 00S Drives with Phase II Control User Manual, publication 0D-UM00, for details on using and configuring this option. IMPORTANT The DriveLogix controller option ships with the battery installed, but disconnected. You must connect the battery while installing the drive. DriveLogix0 Controller Specifications ATTENTION: This product contains a V Lithium battery if the DriveLogix Controller option board is installed. Perchlorate Material - special handling may apply. See Category Serial port Optional embedded EtherNet/IP Connectivity options (these options require the Logix Expansion Board and Expanded Cassette) User memory Non-volatile memory Specification RS-, fully isolated DF, DH-, ASCII. kilobit/s maximum RJ- or 00BaseT 0/00 MB/s NetLinx communication daughtercards (ControlNet, EtherNet/IP, DeviceNet, Third Party) Compact I/O connection CompactFlash (memory card). MB -CF CompactFlash Maximum number of I/O banks Maximum number of I/O modules ( modules per bank or max on either side of the power supply) Battery -BA Serial cable -CP directly to controller -CP directly to controller Compact I/O Cable 0D-DL-CR 0D-DL-CL DriveGuard Safe Torque Off with Second Encoder Option Refer to the DriveGuard Safe Torque Off Option for PowerFlex 00S Phase II AC Drives and PowerFlex 00L Liquid-Cooled AC Drives User Manual, publication 0D-UM00, for details on installing and configuring this option board. Refer to Appendix J Instructions for ATEX Approved PowerFlex 00S Phase II Drives in Group II Category () Applications with ATEX Approved Motors, in the PowerFlex 00S Drive with Phase II Control Programming Manual, publication 0D-PM00, for details on ATEX approved applications. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

62 Second Encoder Feedback Option Second Encoder Feedback Option Specifications Consideration Input Encoder Voltage Supply Maximum Input Frequency Description Dual Channel Plus Marker, Isolated with differential transmitter Output (Line Drive) Incremental, Dual Channel Quadrature type V DC or V DC 0 ma per channel V DC requires an external power supply. V DC minimum high state voltage of V DC, maximum low state voltage of 0.V DC 00 khz Recommended Cables for the Second Encoder Feedback Option Card Cable Type and Length Wire Type(s) Description Encoder/Pulse I/O Less 0. m (00 ft) Combined: Belden 0 (or equivalent) () 0. mm ( AWG), individually shielded. Encoder/Pulse I/O Signal: Belden 0/ (or equivalent) () 0. mm ( AWG), 0. m (00 ft) to. m (00 individually shielded. ft) Power: Belden 0 () 0.0 mm ( AWG) Combined: Belden () 0.0 mm or 0.00 mm () Encoder/Pulse I/O Signal: Belden 0/ (or equivalent) () 0. mm ( AWG),. m (00 ft) to. m (0 individually shielded. ft) Power: Belden 0 () 0.0 mm ( AWG) Combined: Belden / (or equivalent) () 0.0 mm ( AWG), individually shielded pair. () Belden 0 is individually shielded pairs ( channel plus power). If channel is required, use Belden (or equivalent). () Belden 0 is shielded pair. () Belden is individually shielded pairs ( channel), 0. mm ( AWG) plus shielded pair 0. mm (0 AWG) for power. () Belden is individually shielded pairs ( channel plus power). If channel is required, use Belden (or equivalent). Second Encoder Feedback Option Terminal Designations Term. No. Signal Description Not connected. Refer to DriveGuard Safe Torque Off with Second Encoder Option on page. A Quadrature A input Not A B Quadrature B input Not B Z Marker Pulse 0 Not Z Power DC Power for encoder interface Common Shield Connection point for encoder cable shield Rockwell Automation Publication 0D-IN0C-EN-P - July 0

63 Second Encoder Feedback Option Wiring Examples Differential Encoder with Internal Supply Encoder A Not A B Not B Z Not Z Power Common P 0 N/C N/C N/C N/C A Not A B Not B Z Not Z Power Common Shield Differential Encoder with External Supply Encoder A Not A B Not B Z Not Z Power Common P 0 N/C N/C N/C N/C A Not A B Not B Z Not Z Power Common Shield Power Common Second Encoder Feedback Option DIP Switch Settings S SIDE VIEW UP = OPEN = OFF FRONT - TOP VIEW OPEN DOWN = CLOSED= ON Voltage Selection S- (Supply) S- (A Channel) S- (B Channel) S- (Z Channel) V DC Closed Closed Closed Closed V DC Open Open Open Open Rockwell Automation Publication 0D-IN0C-EN-P - July 0

64 Stegmann Hi-Resolution Encoder Feedback Option Stegmann Hi-Resolution Encoder Feedback Option Specifications Consideration Description Encoder Voltage Supply.V 0 ma Hi-Resolution Feedback Sine/Cosine V P-P Offset. Maximum Cable Length 0 m ( ft) Maximum Frequency (Encoder Speed). μs/cycle (. rpm for encoders with 0 sine cycles per revolution) ( rpm for encoders with sine cycles per revolution) RS- Interface The Hi-Resolution Feedback Option card obtains the following information via the Hiperface RS- interface shortly after powerup: Address Command Number Mode Number of turns Number of Sine/Cos cycles Checksum Encoders Supported by the Stegmann Hi-Resolution Encoder Feedback Option Card IMPORTANT Please note that encoders must be ordered as Single Ended so that the RS- channel has the proper termination network installed at the factory. Hi-Resolution Encoder Model Resolution Comment Stegmann SINCOS SCS-0, SCS-0, sine cycles per revolution. SCM-0 and SCM-0 have built-in SCM-0, and SCM-0 mechanical turns counter. Stegmann SINCOS SCS-KIT-0 and SCM-KIT-0 0 sine cycles per revolution. SCM-0 and SCM-0 have built-in mechanical turns counter. Stegmann SINCOS SRS-0, SRS-0, SRM-0, and SRM-0 0 sine cycles per revolution. SRM-0 and SRM-0 have built-in mechanical turns counter. Stegmann SINCOS SRS/SRM 0 sine cycles per revolution SRS and SRM have built-in mechanical turns counter. IP Protection Class. Size square flange mounting. Stegmann SINCOS SRS0 0 sine cycles per revolution Hollow-shaft up to mm diameter Stegmann SINCOS SHS-0 sine cycles per revolution. While the software supports this encoder, the SHS-0 draws excessive current and should only be used with an external power supply. Allen-Bradley HR 0 sine cycles per revolution Has built-in mechanical turns counter. IP Protection Class. Size square flange mounting. Hiperface SINCOS, SINCODER and LINCODER are registered trademarks of Stegmann Inc. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

65 Wiring the Stegmann Hi-Resolution Feedback Option Card to an Encoder Terminal block P contains connection points for a Stegmann Hiperface encoder. This terminal block resides on the Hi-Resolution Encoder Feedback Option card. TIP Remember to route wires through the sliding access panel at the bottom of the control assembly. Stegmann Hi-Resolution Encoder Option Terminal Designations 0 Terminal Signal Description POWER COMMON Power supply for encoder interface. POWER 0 REFSIN Negative Sine signal. +SIN Positive Sine signal. REFCOS Negative Cosine signal. +COS Positive Cosine signal. SHIELD Connection point for encoder cable SHIELD shield. N/C Not connected. N/C DATA+ (RS ) Positive DH terminal. DATA- (RS ) Negative DH terminal. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

66 Recommended Cables and Wiring Diagrams for the Stegmann Hi-Resolution Feedback Option Card If you are using this motor and feedback device: Use this cable: See this wiring diagram: Allen-Bradley MPL-A/Bxx, -A/Bxx, -A/Bxx, -A/Bxx, and -A/Bxx motors Allen-Bradley 00-CFBME-CDAFXX Figure below with embedded Stegmann rotary encoder Allen-Bradley MPL-A/Bxx, -A/Bxx, -A/Bxx, -A/Bxx, and -A/Bxx motors Allen-Bradley 00-CFMBDF-CDAFXX Figure below with embedded Stegmann rotary encoder HPK-Series motors with embedded Stegmann rotary encoder Allen-Bradley 00-XXNFMF-SXX Figure 0 on page Allen-Bradley AB-BXXXX-ML and -MKXL motors with embedded Allen-Bradley -CECU-XXL-XXX Figure on page Stegmann rotary encoder Allen-Bradley AB-BXXXX-ML, -MKXL, -SL and -SKXL motors with Allen-Bradley 00-CDNFDMP-SXX Figure on page embedded Stegmann rotary encoder Allen-Bradley MPL-Axx and all MPL-Bxxx motors with embedded Stegmann Allen-Bradley 00-CDNFDMP-SXX Figure on page rotary encoder Allen-Bradley AB-BXXXX-ML, -MKXL, -SL and -SKXL motors with Allen-Bradley 00-XXNFMP-SXX Figure on page embedded Stegmann rotary encoder Allen-Bradley MPL-Axx and all MPL-Bxxx motors with embedded Stegmann Allen-Bradley 00-XXNFMP-SXX Figure on page rotary encoder Allen-Bradley MPL-Axx - MPL-Axx and all MPG series motors with Allen-Bradley 00-XXNFMP-SXX Figure on page embedded Stegmann rotary encoder Allen-Bradley MPL-Axx - MPL-Axx and all MPG series motors with Allen-Bradley 00-UXNFDMP-SXX Figure on page embedded Stegmann rotary encoder Any other motor with external Stegmann SHS-0 rotary encoder Stegmann shielded twisted-pair cable with -pin DIN style connector Figure on page Any other motor with external Stegmann SCS-0, SCS-0, SCM-0 or SCM-0, Stegmann shielded twisted-pair cable with 0-pin MS style connector Figure on page SRS-0, SRS-0, SRM-0, SRM-0, SRS-, SRM-, or Allen-Bradley HR rotary encoder Any other motor with external Stegmann SCS-Kit 0 or SCK-Kit 0 rotary Stegmann shielded twisted-pair cable with -pin Berg style connector Figure on page encoder Any other motor with external Stegmann SRS0 rotary encoder Is available only with pre-attached Stegmann shielded twisted-pair cable Figure on page 0 of various lengths Stegmann Hi-Resolution Feedback Option Card Connection Examples Figure - All MPL-A/Bxx, -A/Bxx, -A/Bxx, -A/Bxx, and -Bxx motors with 00-CFBME-CDAFXX or 00-CFBMDF-CDAFXX cable Note: Thermal switch cannot be accessed by using 00-CFBMX-CDAFXX cable. POWER COMMON POWER REFSIN +SIN REFCOS +COS SHIELD SHIELD N/C N/C DATA+ (RS ) DATA- (RS ) Hi-Res Feedback Option Board WH/GY OR WH/ WH/ 0 WH/ WH/ WH/ WH/ OR WH/GY A B C D E F N P R S ENCODER +SIN REFSIN +COS REFCOS DATA+ (RS-) DATA- (RS ) POWER COMMON TS+ TS- Rockwell Automation Publication 0D-IN0C-EN-P - July 0

67 Stegmann Hi-Resolution Feedback Option Card Connection Examples Figure 0 - HPK-Series motors with 00-XXNFMF-SXX cable Note: Thermal switch cannot be accessed by using 00-XXNFMF-SXX cable. POWER COMMON POWER REFSIN +SIN REFCOS +COS SHIELD SHIELD N/C N/C DATA+ (RS ) DATA- (RS ) Hi-Res Feedback Option Board WH/GY OR WH/ WH/ 0 WH/ WH/ WH/ WH/ OR WH/GY A B C D E F N P R S ENCODER +SIN REFSIN +COS REFCOS DATA+ (RS-) DATA- (RS ) POWER COMMON TS+ TS- Figure - AB-BXXXX-ML, and -MKXL motors with a -CECU-XXL-XXX cable POWER COMMON POWER REFSIN +SIN REFCOS +COS SHIELD SHIELD N/C N/C DATA+ (RS ) DATA- (RS ) Hi-Res Feedback Option Board WH BU 0 WH BU A B C D E F G H I J ENCODER POWER POWER COMMON REFSIN +SIN REFCOS +COS DATA+ (RS-) DATA- (RS-) SHIELD OVERALL SHIELD Figure - MPL-Axx and all MPL-Bxxx motors or AB-BXXXX-ML, -MKXL, -SL, and -SKXL motors with 00-CDNFDMP-SXX cable POWER COMMON POWER REFSIN +SIN REFCOS +COS SHIELD SHIELD N/C N/C DATA+ (RS ) DATA- (RS ) Hi-Res Feedback Option Board WH/OR OR /WH WH/ 0 BU WH/BU WH/ /WH WH/ WH/ OR WH/OR BU WH/BU A B C D E F N P R S ENCODER +SIN REFSIN +COS REFCOS DATA+ (RS-) DATA- (RS ) POWER COMMON TS+ TS- Rockwell Automation Publication 0D-IN0C-EN-P - July 0

68 Stegmann Hi-Resolution Feedback Option Card Connection Examples Figure - MPL-Axx and all MPL-Bxxx Motor or AB-BXXXX-ML, -MKXL, -SL, and -SKXL motor with 00-XXNFMP-SXX cable Note: Thermal switch cannot be accessed by using 00-XXNFMP-SXX cable. POWER COMMON POWER REFSIN +SIN REFCOS +COS SHIELD SHIELD N/C N/C DATA+ (RS ) DATA- (RS ) Hi-Res Feedback Option Board WH/GY OR WH/ WH/ 0 WH/ WH/ WH/ WH/ OR WH/GY A B C D E F N P R S ENCODER +SIN REFSIN +COS REFCOS DATA+ (RS-) DATA- (RS ) POWER COMMON TS+ TS- Figure - MPL-Axx - MPL-Axx and all MPG series motors with 00-XXNFMP-SXX cable Note: Thermal switch cannot be accessed by using 00-XXNFMP-SXX cable. POWER COMMON POWER REFSIN +SIN REFCOS +COS SHIELD SHIELD N/C N/C DATA+ (RS ) DATA- (RS ) Hi-Res Feedback Option Board WH/GY GY /WH WH/ 0 WH/ /WH WH/ WH/ GY WH/GY A B C D E F K L R S ENCODER +SIN REFSIN +COS REFCOS DATA+ (RS-) DATA- (RS ) POWER COMMON TS+ TS- Figure - MPL-Axx - MPL-Axx and all MPG series motors with 00-UXNFDMP-SXX cable POWER COMMON POWER REFSIN +SIN REFCOS +COS SHIELD SHIELD N/C N/C DATA+ (RS ) DATA- (RS ) Hi-Res Feedback Option Board WH/GY GY /WH WH/ 0 BU WH/BU WH/ /WH WH/ WH/ GY WH/GY BU WH/BU A B C D E F K L R S ENCODER +SIN REFSIN +COS REFCOS DATA+ (RS-) DATA- (RS ) POWER COMMON TS+ TS- Rockwell Automation Publication 0D-IN0C-EN-P - July 0

69 Stegmann Hi-Resolution Feedback Option Card Connection Examples Figure - Stegmann shielded twisted-pair cable with -pin DIN style connector POWER COMMON POWER REFSIN +SIN REFCOS +COS SHIELD SHIELD N/C N/C DATA+ (RS ) DATA- (RS ) Hi-Res Feedback Option Board BU BN 0 WH PK GY BU PK BN WH GY 0 ENCODER POWER N/C POWER COMMON SHIELD +COS DATA- (RS ) REFSIN +SIN N/C N/C DATA+ (RS ) REFCOS Figure - Stegmann shielded twisted-pair cable with 0-pin MS style connector POWER COMMON POWER REFSIN +SIN REFCOS +COS SHIELD SHIELD N/C N/C DATA+ (RS ) DATA- (RS ) Hi-Res Feedback Option Board BU BN WH PK 0 GY BU BN GY WH PK A B C D E F G H I J ENCODER POWER POWER COMMON REFSIN REFCOS DATA+ (RS ) DATA- (RS ) +SIN +COS N/C SHIELD Figure - Stegmann shielded twisted-pair cable with -pin Berg style connector POWER COMMON POWER REFSIN +SIN REFCOS +COS SHIELD SHIELD N/C N/C DATA+ (RS ) DATA- (RS ) Hi-Res Feedback Option Board BU 0 BN WH PK GY BU BN GY WH PK ENCODER POWER POWER COMMON REFSIN REFCOS DATA+ (RS ) DATA- (RS ) +SIN +COS Rockwell Automation Publication 0D-IN0C-EN-P - July 0

70 Stegmann Hi-Resolution Feedback Option Card Connection Examples Figure - Pre-attached Stegmann shielded twisted-pair cable POWER COMMON POWER REFSIN +SIN REFCOS +COS SHIELD SHIELD N/C N/C DATA+ (RS ) DATA- (RS ) Hi-Res Feedback Option Board BU 0 BN WH PK GY BU BN GY WH PK ENCODER POWER POWER COMMON REFSIN REFCOS DATA+ (RS ) DATA- (RS ) +SIN +COS Resolver Feedback Option Resolver Feedback Option Specifications Consideration Excitation Frequency Excitation Voltage Resolver Feedback Voltage Description 00 Hz V rms V rms ± 00 mv Compatible Resolvers for the Resolver Feedback Option Card Manufacturer Manufacturer Cat. Parameter [Reslvr0 Notes No. Type Sel] Configuration Tamagawa TS-0NE - T0/0x x, flange-mounted enclosure Tamagawa TS-0NE - T0/0x x, flange-mounted enclosure Tamagawa TS-0NE - T0/0x x, flange-mounted enclosure Tamagawa TS-0NE - T0/0x x, HD foot-mounted enclosure, double shaft Tamagawa TS-0NE - T0/0x x, HD foot-mounted enclosure Tamagawa TS-0NE - T0/0x x, HD foot-mounted enclosure Tamagawa TS-0NE - T0/0x x, HD foot-mounted enclosure Tamagawa TS-0NE - T0/0x x, HD foot-mounted enclosure, double shaft Advanced Micro Controls Inc. (AMCI) RX-C0/ - AmciRXC0 0 Rockwell Automation Publication 0D-IN0C-EN-P - July 0

71 Allen-Bradley servo motors may be ordered with factory installed resolvers. The list of factory installed resolvers below are supported by the 00S Resolver Feedback Option card. Motor / Resolver Type Compatible Parameter Notes [Reslvr0 Type Sel] Configuration AB 0V Primary Resolver No Not Supported Receiver type resolver - not supported AB 0V Primary Resolver Yes - Ax 0v Transmitter type resolver - supported AB 0V Secondary Resolver Yes - Reserved Secondary resolver is geared to motor - not intended for motor speed / position feedback Transmitter type resolver - supported AD 0V Rare Earth Primary No Not Supported Receiver type resolver - not supported Resolver AH 0V Explosion Proof Motor Primary Resolver Yes - Ax 0v Transmitter type resolver - supported AH 0V Explosion Proof Motor Secondary Resolver Recommended Cable for the Resolver Feedback Card Yes N/A Secondary resolver is geared to motor - not intended for motor speed / position feedback Transmitter type resolver - supported Yes - Ax 0v Transmitter type resolver - supported AS 0V Rare Earth Primary Resolver MPL 0V Primary Resolver Yes - MPL 0v Transmitter type resolver - supported Rockwell Automation strongly recommends the use of Reliance Electric 00-0CG or Belden 0 cable for installation, or an equivalent cable that meets these specifications: Three twisted pairs, 0 C, 00V Chrome FPR jacket, plenum rated Conductor size: AWG Twists per inch: or twists per inch of wire lay per pair Capacitance per pair: not to exceed 0 pf per foot +/- 0. pf as read on a GEN_RAD model RLC Digibridge or equivalent Capacitance difference pair-to-pair: not to exceed 0. pf per foot as read on a GEN_RAD Model RLC Digibridge or equivalent Resistance per 000 feet:.ω +/- 0% Inductance per 000 feet: 0. mh +/- 0% as read on a GEN_RAD model RLC Digibridge or equivalent Insulation thickness: 0.00 in. Conductor stranding /0 Jacket thickness: 0.0 in. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

72 Resolver Feedback Option Terminal Designations Terminal Signal Description COS LOW Negative Cosine signal COS HIGH Positive Cosine signal SIN LOW Negative Sine signal SHIELD Connection point for resolver cable shield SIN HIGH Positive Sine signal REF LOW Negative Reference signal SHIELD Connection point for resolver cable shield REF HIGH Positive Reference signal Resolver Feedback Option Connection Examples Resolver Interface - Clockwise Rotation = Count Up REF HIGH SHIELD REF LOW SIN HIGH SHIELD REF SIN COS SIN LOW COS HIGH COS LOW Resolver Interface - Clockwise Rotation = Count Down (Reverse Polarity of Sine or Cosine Signals) REF HIGH SHIELD REF LOW SIN HIGH SHIELD REF SIN COS SIN LOW COS HIGH COS LOW REF HIGH SHIELD REF LOW SIN HIGH SHIELD REF SIN COS SIN LOW COS HIGH COS LOW Rockwell Automation Publication 0D-IN0C-EN-P - July 0

73 Multi-Device Interface (MDI) Feedback Option MDI Option Specifications Consideration Description Rotary Encoder Voltage Supply.V 0 ma Rotary Encoder Hi-Resolution Feedback Sine/Cosine V P-P Offset. Rotary Encoder Maximum Cable Length 0m ( ft) Linear Encoder Maximum Cable Length m (00 ft) Rotary Encoder RS- Interface The MDI Option card obtains the following information via the Hiperface RS- interface shortly after powerup: Address Command Number Mode Number of turns Number of Sine/Cos cycles Checksum Registration Inputs High speed V DC sinking digital inputs MDI Feedback Option Terminal Designations 0 Terminal Signal Description CHASSIS D Connection point for cable shields REGISTRATION- Negative terminal for Linear Sensor registration strobe REGISTRATION+ Positive terminal for Linear Sensor registration strobe REGISTRATION- Negative terminal for Rotary Encoder registration strobe REGISTRATION+ Positive terminal for Rotary Encoder registration strobe DATA- Negative SSI terminal for Linear Sensor interface DATA+ Positive SSI terminal for Linear Sensor interface CLOCK- Negative Clock terminal for Linear Sensor interface CLOCK+ Positive Clock terminal for Linear Sensor interface 0 DATA- (RS) Negative DH terminal for Rotary Encoder interface DATA+ (RS) Positive DH terminal for Rotary Encoder interface +COS Positive Cosine signal for Rotary Encoder interface REFCOS Negative Cosine signal for Rotary Encoder interface +SIN Negative Sine signal for Rotary Encoder interface REFSIN Positive Sine signal for Rotary Encoder interface POWER Power supply for Rotary Encoder interface POWER COMMON Linear Sensors Supported by the MDI Option Temposonics R-Series Linear sensors with MTS part numbers ending in SG0 work with the MDI Option. Part Number Characteristic Character Input Voltage = +V DC S SSI output Data Length = Bits G Output Format = Gray Code Resolution = 0.00 mm Performance = Standard 0 Scale Orientation = Forward-acting Synchronized Temposonics is a registered trademark of MTS Systems Corporation. Rockwell Automation Publication 0D-IN0C-EN-P - July 0

74 Rotary Encoders Supported by the MDI Option IMPORTANT Please note that encoders must be ordered as Single Ended so that the RS- channel has the proper termination network installed at the factory. Rotary Encoder Model Resolution Comment Stegmann SINCOS SCS-0, SCS-0, sine cycles per revolution. SCM-0 and SCM-0 have built-in SCM-0, and SCM-0 mechanical turns counter. Stegmann SINCOS SCS-KIT-0 and SCM-KIT-0 0 sine cycles per revolution. SCM-0 and SCM-0 have built-in mechanical turns counter. Stegmann SINCOS SRS-0, SRS-0, SRM-0, and SRM-0 0 sine cycles per revolution. SRM-0 and SRM-0 have built-in mechanical turns counter. Stegmann SINCOS SRS/SRM 0 sine cycles per revolution SRS and SRM have built-in mechanical turns counter. IP Protection Class. Size square flange mounting. Stegmann SINCOS SRS0 0 sine cycles per revolution Hollow-shaft up to mm diameter Stegmann SINCOS SHS-0 sine cycles per revolution. While the software supports this encoder, the SHS-0 draws excessive current and should only be used with an external power supply. Allen-Bradley HR 0 sine cycles per revolution Has built-in mechanical turns counter. IP Protection Class. Size square flange mounting. SINCOS, SINCODER and LINCODER are registered trademarks of Stegmann Inc. Recommended Cables and Wiring Diagrams for the MDI Option Card If you are using this motor and feedback device: Use this cable: See this wiring diagram: Allen-Bradley MPL-A/Bxx, -A/Bxx, -A/Bxx, -A/Bxx, and -A/Bxx Allen-Bradley 00-CFBME-CDAFXX Figure 0 on page motors with embedded Stegmann rotary encoder Allen-Bradley MPL-A/Bxx, -A/Bxx, -A/Bxx, -A/Bxx, and -A/Bxx Allen-Bradley 00-CFMBDF-CDAFXX Figure 0 on page motors with embedded Stegmann rotary encoder HPK-Series motors with embedded Stegmann rotary encoder Allen-Bradley 00-XXNFMF-SXX Figure on page Temposonics R-Series Linear sensors with MTS part numbers ending in Mating MTS molded extension cable for RG connector or integral P cable Figure on page SG0 Allen-Bradley AB-BXXXX-ML, -MKXL, -SL, and -SKXL motors Allen-Bradley 00-CDNFDMP-SXX Figure on page with embedded Stegmann rotary encoder Allen-Bradley MPL-Axx and MPL-Bxxx motors motors with embedded Allen-Bradley 00-CDNFDMP-SXX Figure on page Stegmann rotary encoder Allen-Bradley AB-BXXXX-ML, -MKXL, -SL, and -SKXL motors Allen-Bradley 00-XXNFMP-SXX Figure on page with embedded Stegmann rotary encoder Allen-Bradley MPL-Axx and MPL-Bxxx motors motors with embedded Allen-Bradley 00-XXNFMP-SXX Figure on page Stegmann rotary encoder Allen-Bradley MPL-Axx - MPL-Axx and all MPG series motors with Allen-Bradley 00-XXNFMP-SXX Figure on page embedded Stegmann rotary encoder Allen-Bradley MPL-Axx - MPL-Axx and all MPG series motors with Allen-Bradley 00-UXNFDMP-SXX Figure on page embedded Stegmann rotary encoder Any other motor with external Stegmann SHS-0 rotary encoder Stegmann shielded twisted-pair cable with -pin DIN style connector Figure on page Any other motor with external Stegmann SCS-0, SCS-0, SCM-0 or Stegmann shielded twisted-pair cable with 0-pin MS style connector Figure on page SCM-0, SRS-0, SRS-0, SRM-0, SRM-0, SRS-, SRM- or Allen- Bradley HR rotary encoder Any other motor with external Stegmann SCS-Kit 0 or SCK-Kit 0 Stegmann shielded twisted-pair cable with -pin Berg style connector Figure on page rotary encoder Any other motor with external Stegmann SRS0 rotary encoder Is available only with pre-attached Stegmann shielded twisted-pair cable of various lengths Figure 0 on page Rockwell Automation Publication 0D-IN0C-EN-P - July 0

75 MDI Option Card Connection Examples Figure 0 - All MPL-A/Bxx, -A/Bxx, -A/Bxx, -A/Bxx, and -Bxx motors with 00-CFBME-CDAFXX or 00-CFBMDF-CDAFXX cable Note: Thermal switch cannot be accessed by using 00-CFBMX-CDAFXX cable. POWER COMMON POWER REFSIN +SIN REFCOS +COS SHIELD SHIELD N/C N/C DATA+ (RS ) DATA- (RS ) Hi-Res Feedback Option Board WH/GY OR WH/ WH/ 0 WH/ WH/ WH/ WH/ OR WH/GY A B C D E F N P R S ENCODER +SIN REFSIN +COS REFCOS DATA+ (RS-) DATA- (RS ) POWER COMMON TS+ TS- Figure - HPK-Series motors with 00-XXNFMF-SXX cable Note: Thermal switch cannot be accessed by using 00-XXNFMF-SXX cable. Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS) Rotary Encoder DATA- (RS) Linear Sensor CLOCK+ Linear Sensor CLOCK- Linear Sensor DATA+ Linear Sensor DATA- Rotary Encoder REGISTRATION+ Rotary Encoder REGISTRATION- Linear Sensor REGISTRATION+ Linear Sensor REGISTRATION- CHASSIS D 0 MDI Feedback Option Board WH/GY OR /WH WH/ Figure - Linear Sensor connections with MDI RG connector or P integral cable WH/ /WH WH/ WH/ OR WH/GY A B C D E F N P R S ENCODER +SIN REFSIN +COS REFCOS DATA+ (RS-) DATA- (RS ) POWER COMMON TS+ TS- EXTERNAL Vdc POWER SUPPLY Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS) Rotary Encoder DATA- (RS) Linear Sensor CLOCK+ Linear Sensor CLOCK- Linear Sensor DATA+ Linear Sensor DATA- Rotary Encoder REGISTRATION+ Rotary Encoder REGISTRATION- Linear Sensor REGISTRATION+ Linear Sensor REGISTRATION- CHASSIS D POWER or BN COMMON WH MDI Feedback Option Board 0 YE GY PK WH or BN YE GY PK LINEAR SENSOR No Connection DC Ground + Vdc (-) CLOCK (+) CLOCK (+) DATA (-) DATA Rockwell Automation Publication 0D-IN0C-EN-P - July 0

76 MDI Option Card Connection Examples Figure - Rotary Encoder connections for MPL-Axx and MPL-Bxxx motors or AB-BXXXX-ML, -MKXL, -SL, and -SKXL motors with 00- CDNFDMP-SXX cable Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS) Rotary Encoder DATA- (RS) Linear Sensor CLOCK+ Linear Sensor CLOCK- Linear Sensor DATA+ Linear Sensor DATA- Rotary Encoder REGISTRATION+ Rotary Encoder REGISTRATION- Linear Sensor REGISTRATION+ Linear Sensor REGISTRATION- CHASSIS D 0 MDI Feedback Option Board WH/OR OR /WH WH/ WH/ BU WH/BU ROTARY ENCODER +SIN REFSIN +COS REFCOS DATA+ (RS-) DATA- (RS ) POWER COMMON TS+ TS- Figure - Rotary Encoder connections for MPL-Axx and MPL-Bxxx motors or AB-BXXXX-ML, -MKXL, -SL, and -SKXL motors with 00- XXNFMP-SXX cable Note: Thermal switch cannot be accessed by using 00-XXNFMP-SXX cable. Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS) Rotary Encoder DATA- (RS) Linear Sensor CLOCK+ Linear Sensor CLOCK- Linear Sensor DATA+ Linear Sensor DATA- Rotary Encoder REGISTRATION+ Rotary Encoder REGISTRATION- Linear Sensor REGISTRATION+ Linear Sensor REGISTRATION- CHASSIS D 0 MDI Feedback Option Board WH/GY OR /WH WH/ WH/ /WH WH/ WH/ OR WH/OR BU WH/BU /WH WH/ WH/ OR WH/GY Figure - Rotary Encoder connections for MPL-Axx - MPL-Axx and all MPG series motors with 00-XXNFMP-SXX cable Note: Thermal switch cannot be accessed by using 00-XXNFMP-SXX cable. A B C D E F N P R S A B C D E F N P R S ROTARY ENCODER +SIN REFSIN +COS REFCOS DATA+ (RS-) DATA- (RS ) POWER COMMON TS+ TS- Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS) Rotary Encoder DATA- (RS) Linear Sensor CLOCK+ Linear Sensor CLOCK- Linear Sensor DATA+ Linear Sensor DATA- Rotary Encoder REGISTRATION+ Rotary Encoder REGISTRATION- Linear Sensor REGISTRATION+ Linear Sensor REGISTRATION- CHASSIS D 0 MDI Feedback Option Board WH/GY GY /WH WH/ WH/ /WH WH/ WH/ GY WH/GY A B C D E F N P R S ROTARY ENCODER +SIN REFSIN +COS REFCOS DATA+ (RS-) DATA- (RS ) POWER COMMON TS+ TS- Rockwell Automation Publication 0D-IN0C-EN-P - July 0

77 MDI Option Card Connection Examples Figure - Rotary Encoder connections for MPL-Axx - MPL-Axx and all MPG series motors with 00-UXNFDMP-SXX cable Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS) Rotary Encoder DATA- (RS) Linear Sensor CLOCK+ Linear Sensor CLOCK- Linear Sensor DATA+ Linear Sensor DATA- Rotary Encoder REGISTRATION+ Rotary Encoder REGISTRATION- Linear Sensor REGISTRATION+ Linear Sensor REGISTRATION- CHASSIS D 0 MDI Feedback Option Board WH/GY GY /WH WH/ Figure - Stegmann shielded twisted-pair cable with -pin DIN style connector BU WH/BU WH/ /WH WH/ WH/ GY WH/GY BU WH/BU A B C D E F K L R S ENCODER +SIN REFSIN +COS REFCOS DATA+ (RS-) DATA- (RS ) POWER COMMON TS+ TS- Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS) Rotary Encoder DATA- (RS) Linear Sensor CLOCK+ Linear Sensor CLOCK- Linear Sensor DATA+ Linear Sensor DATA- Rotary Encoder REGISTRATION+ Rotary Encoder REGISTRATION- Linear Sensor REGISTRATION+ Linear Sensor REGISTRATION- CHASSIS D 0 MDI Feedback Option Board BU BN WH PK GY BU PK BN WH GY 0 ROTARY ENCODER POWER N/C POWER COMMON SHIELD +COS DATA- (RS ) REFSIN +SIN N/C N/C DATA+ (RS ) REFCOS Figure - Rotary Encoder connections with Stegmann shielded twisted-pair cable and 0-pin MS style connector Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS) Rotary Encoder DATA- (RS) Linear Sensor CLOCK+ Linear Sensor CLOCK- Linear Sensor DATA+ Linear Sensor DATA- Rotary Encoder REGISTRATION+ Rotary Encoder REGISTRATION- Linear Sensor REGISTRATION+ Linear Sensor REGISTRATION- CHASSIS D 0 MDI Feedback Option Board BU BN WH PK GY BU BN GY WH PK A B C D E F G H I J ROTARY ENCODER POWER POWER COMMON REFSIN REFCOS DATA+ (RS ) DATA- (RS ) +SIN +COS N/C SHIELD Rockwell Automation Publication 0D-IN0C-EN-P - July 0

78 MDI Option Card Connection Examples Figure - Rotary Encoder connections with Stegmann shielded twisted-pair cable and -pin Berg style connector Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS) Rotary Encoder DATA- (RS) Linear Sensor CLOCK+ Linear Sensor CLOCK- Linear Sensor DATA+ Linear Sensor DATA- Rotary Encoder REGISTRATION+ Rotary Encoder REGISTRATION- Linear Sensor REGISTRATION+ Linear Sensor REGISTRATION- CHASSIS D 0 MDI Feedback Option Board BU BN WH PK GY BU BN GY WH PK ROTARY ENCODER POWER POWER COMMON REFSIN REFCOS DATA+ (RS ) DATA- (RS ) +SIN +COS Figure 0 - Rotary Encoder connections with Stegmann pre-attached shielded twisted-pair cable Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS) Rotary Encoder DATA- (RS) Linear Sensor CLOCK+ Linear Sensor CLOCK- Linear Sensor DATA+ Linear Sensor DATA- Rotary Encoder REGISTRATION+ Rotary Encoder REGISTRATION- Linear Sensor REGISTRATION+ Linear Sensor REGISTRATION- CHASSIS D 0 MDI Feedback Option Board Figure - Registration Sensor connection BU BN WH PK GY BU BN WH PK GY ROTARY ENCODER POWER COMMON POWER REFSIN +SIN REFCOS +COS DATA+ (RS ) DATA- (RS ) EXTERNAL or Vdc POWER SUPPLY POWER Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS) Rotary Encoder DATA- (RS) Linear Sensor CLOCK+ Linear Sensor CLOCK- Linear Sensor DATA+ Linear Sensor DATA- Rotary Encoder REGISTRATION+ Rotary Encoder REGISTRATION- Linear Sensor REGISTRATION+ Linear Sensor REGISTRATION- CHASSIS D COMMON MDI Feedback Option Board 0 Rotary Registration Sensor + Power Common Linear Registration Sensor + Power Common Rockwell Automation Publication 0D-IN0C-EN-P - July 0

79 Notes: Rockwell Automation Publication 0D-IN0C-EN-P - July 0

80 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products. At you can find technical manuals, a knowledge base of FAQs, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools. For an additional level of technical phone support for installation, configuration, and troubleshooting, we offer TechConnect support programs. For more information, contact your local distributor or Rockwell Automation representative, or visit Installation Assistance If you experience a problem within the first hours of installation, review the information that is contained in this manual. You can contact Customer Support for initial help in getting your product up and running. United States or Canada.0.. Outside United States or Canada Use the Worldwide Locator at or contact your local Rockwell Automation representative. New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures. United States Contact your distributor. You must provide a Customer Support case number (call the phone number above to obtain one) to your distributor to complete the return process. Outside United States Please contact your local Rockwell Automation representative for the return procedure. Documentation Feedback Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete this form, publication RA-DU00, available at Allen-Bradley, Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. *PN-0* PN-0 Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat: İçerenköy, İstanbul, Tel: +0 () 00 lautomation.com Power, Control and Information Solutions Headquarters Americas: Rockwell Automation, 0 South Second Street, Milwaukee, WI 0- USA, Tel: ()..000, Fax: ().. Europe/Middle East/Africa: Rockwell Automation NV, Pegasus Park, De Kleetlaan a, Diegem, Belgium, Tel: () 000, Fax: () 00 Asia Pacific: Rockwell Automation, Level, Core F, Cyberport, 00 Cyberport Road, Hong Kong, Tel: (), Fax: () 0 Publication 0D-IN0C-EN-P - July 0 Supersedes Publication Supersedes Publication 0D-IN0B-EN-P - June 00 Copyright 0 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.