Square D Clipsal DIN-Rail Four-Channel Auxiliary Input Unit

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1 Square D Clipsal DIN-Rail Four-Channel Auxiliary Input Unit SLCLE5504AUX for Use with Wired C-Bus Networks Instruction Bulletin Retain for future use.

2 Square D Clipsal DIN-Rail Four-Channel Auxiliary Input Unit A1 Instruction Bulletin 8/2006 HAZARD CATEGORIES AND SPECIAL SYMBOLS Read these instructions carefully and look at the equipment to become familiar with the device before trying to install, operate, service, or maintain it. The following special messages may appear throughout this bulletin or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure. The addition of either symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Danger indicates an immediately hazardous situation which, if not avoided, will result in death or serious injury. Warning indicates a potentially hazardous situation which, if not avoided, can result in death or serious injury. Caution indicates a potentially hazardous situation which, if not avoided, can result in minor or moderate injury. Caution, used without the safety alert symbol, indicates a potentially hazardous situation which, if not avoided, can result in property damage or improper operation. NOTE: Provides additional information to clarify or simplify a procedure Schneider Electric. All Rights Reserved.

3 A1 Square D Clipsal DIN-Rail Four-Channel Auxiliary Input Unit 8/2006 Instruction Bulletin PLEASE NOTE Class B FCC Statement Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. This document is not intended as an instruction manual for untrained persons. No responsibility is assumed by Square D for any consequences arising out of the use of this manual. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/tv technician for help Schneider Electric. All Rights Reserved. 3

4 Square D Clipsal DIN-Rail Four-Channel Auxiliary Input Unit A1 Instruction Bulletin 8/2006 INTRODUCTION Before You Begin This bulletin contains instructions for installing the Square D Clipsal Four-Channel Auxiliary Input. By providing an interface between voltage-free mechanical switches and a C-Bus network, the SLCLE5504AUX increases the versatility of the C-Bus network. The Auxiliary Input facilitates remote access with reed, pressure, and micro switches as well as any other dry-contact switch mechanism offered by Schneider Electric or other manufacturers. Auxiliary Input units are 4M wide (1M = 0.69 in. [17.5 mm]) and designed for mounting in suitably rated DIN-style enclosures, such as the Square D Clipsal 36M Enclosure. Built-in RJ-45 connectors enable quick connection to the C-Bus network. The units are configured by using the C-Bus Toolkit software or Learn mode. Configuration options include standard C-Bus control functions such as remote scene triggering, ON/OFF, toggle, dimmer, or timer. Before installing a Four-Channel DIN-Rail Auxiliary Input unit, verify that your order is complete by comparing the contents of the package with the items in the table below. Also verify that the catalog number on the box label matches your order. Table 1: Contents of the Box Part Number Description Quantity SLCLE5504AUX C-Bus Four-Channel Auxiliary Input unit 1 Included with each unit Rubber RJ-45 terminal plugs 3 Included with each unit C-Bus network cable, 15.7 in. (400 mm) Schneider Electric. All Rights Reserved.

5 A1 Square D Clipsal DIN-Rail Four-Channel Auxiliary Input Unit 8/2006 Instruction Bulletin COMPONENTS AND OPERATION This section provides information about the operation and capabilities of the Auxiliary Input. Power The Auxiliary Input unit draws 18 ma from the C-Bus network, which is its sole power source. Status Indicators The front of the Auxiliary Input has four status indicator LEDs, one per channel. Each indicator displays the status of that channel s load and can show key relationships when the unit is configured by using Learn mode (see the table Channel Status Indicator Definitions ). Figure 1: Status Indicators, Four-Channel Auxiliary Input KEY: A. Status Indicator LEDs B. Channel number (1-4) Table 2: Channel Status Indicator Definitions Indicator Status ON Flashing OFF Meaning Load/Group Address is ON Indicator is set to be always ON Key is being used for configuration with Learn mode Timer operation in progress Key is being used for configuration with Learn mode (Timer) Load/Group Address is OFF Indicator is set to be always OFF Unit has no C-Bus power 2006 Schneider Electric. All Rights Reserved. 5

6 Square D Clipsal DIN-Rail Four-Channel Auxiliary Input Unit A1 Instruction Bulletin 8/2006 SAFETY PRECAUTIONS This section contains important safety precautions that must be followed before attempting to install or maintain electrical equipment. Carefully read and follow the safety precautions below. HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH This equipment must be installed and serviced by qualified electrical personnel. Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E. Turn off all electrical power supplying this equipment before working on or inside the equipment. Always use a properly rated voltage sensing device to confirm that power is off. Replace all devices, doors, and covers before turning on power to this equipment. Failure to follow these instructions will result in death or serious injury Schneider Electric. All Rights Reserved.

7 A1 Square D Clipsal DIN-Rail Four-Channel Auxiliary Input Unit 8/2006 Instruction Bulletin INSTALLATION Network Considerations Follow the procedures in this section to mount the DIN Auxiliary Input units and to make electrical and C-Bus network wiring connections. The Auxiliary Input units draw 18 ma from the C-Bus network at all times. Determine the total network current load to verify that there will be adequate C-Bus power to support all the connected devices. Generally, one physical C-Bus network can have a maximum of 100 Auxiliary Input units. However, the design of the network, including the specific number and types of units on it, could decrease the maximum number of allowable Auxiliary Input units. Configuration Prerequisites Before a DIN Auxiliary Input can operate on the C-Bus network, the C-Bus Toolkit software must be used to assign a unique identification (unit address) and mode of operation on the network. When the units are being installed as part of a large or complex network, it is most efficient to perform the basic configuration before the units are physically installed. However, the units can be configured before or after physical installation. The C-Bus Toolkit software will also be used to set C-Bus switching commands, such as ON/OFF and timer functions, but these settings are not necessary for the unit to operate on the C-Bus network. The following components are typically required to configure an Auxiliary Input unit. (Specific items and product numbers can vary according to the network and type of C-Bus unit.) PC with the C-Bus Toolkit software installed DIN Auxiliary Input unit being configured (SLCLE5504AUX) C-Bus PC Interface (SLC5500PC) or C-Bus Ethernet gateway (SLC5500CN) C-Bus Power Supply (SLC5500TPS) or output unit that supplies C-Bus power, such as a dimmer (SLC5504TD2A) or relay (SLCL5504TRVF) 2006 Schneider Electric. All Rights Reserved. 7

8 Square D Clipsal DIN-Rail Four-Channel Auxiliary Input Unit A1 Instruction Bulletin 8/2006 Identifying the C-Bus Units and Their Locations The location of each C-Bus unit must be tracked. Two recommended methods are given below, one for when the units are configured before installation (see section Labeling the C-Bus Units ), the other for when the units are configured after installation (see section Recording Each Unit s Location ). Labeling the C-Bus Units When C-Bus units are configured before physical installation, it is important to label them to indicate where they are to be placed. One method for doing this would be to write each unit s address directly on it. NOTE: Verify that each configured unit has been marked to indicate where it should be placed in an enclosure or a building or site. Recording Each Unit's Location In order to track C-Bus units that will be configured after physical installation, they must be identified and their location must be recorded at the time they are installed. NOTE: If a unit has already been configured and assigned a location on a site map, it is not necessary to make another record of its location. HAZARD OF UNEXPECTED OR IMPROPER SYSTEM BEHAVIOR Properly record the physical location of each unit using the lift-and-peel label provided on the box and a site plan or location log. Retain location records and provide them to the person(s) responsible for configuring and commissioning the network. Failure to follow these instructions can result in unexpected or improper system behavior Schneider Electric. All Rights Reserved.

9 A1 Square D Clipsal DIN-Rail Four-Channel Auxiliary Input Unit 8/2006 Instruction Bulletin Before installing a unit, use the following guidelines to record its location. Recording each unit's location is required for configuration with the C-Bus Toolkit software. Each unit is identified by a unique serial number found on the box label (see the figure Box Label with Lift-and-Peel Section ). The serial number provides important information for recording a unit's location. Figure 2: Box Label with Lift-and-Peel Section KEY: A. Serial number B. Bar code C. Lift-and-peel section The box label also has a bar code that can be read by an infrared scanner and used for a record of a specific unit s location. A liftand-peel section of the box label duplicates the box label s information (see A C in the figure Box Label with Lift-and-Peel Section ). To record the location of a unit, remove the lift-and-peel section from the box label and attach it to a site plan or other document. The lift-and-peel section now provides a record of the physical location where that unit is installed. When installing multiple units of one kind in an area or enclosure, such as six four-channel DIN Auxiliary Inputs in an enclosure, verify that the document or site plan indicates the relative position of each specific unit Schneider Electric. All Rights Reserved. 9

10 Square D Clipsal DIN-Rail Four-Channel Auxiliary Input Unit A1 Instruction Bulletin 8/2006 Mounting DIN-Rail Units onto the DIN Rail The DIN-rail units are designed to be installed onto a standard 1.38 in. (35 mm) DIN rail. To mount (i.e., attach) the Auxiliary Input unit, hook it onto the top of the DIN rail. Swing the bottom of the unit down until it clicks into place. Figure 3: Mounting the Unit onto the DIN Rail KEY: A. DIN rail B. DIN-rail unit 1. Hook the unit onto the top of the DIN rail 2. Swing the bottom of the unit down 3. Mounted unit Removing DIN-Rail Units from the DIN Rail Use a small flat-blade screwdriver to pull either the upper or lower slide release out and disengage the unit from the DIN rail. Figure 4: Removing the Unit from the DIN Rail KEY: A. DIN rail B Unit 1. Pull out the slide release 2. Pull the unit away from the DIN rail 3. Lift the unit away from the rail Schneider Electric. All Rights Reserved.

11 A1 Square D Clipsal DIN-Rail Four-Channel Auxiliary Input Unit 8/2006 Instruction Bulletin Electrical Wiring Connections Follow the safety precautions and guidelines for making electrical connections that are given in this section. HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Turn off all electrical power supplying this equipment before working on or inside the equipment. Always use a properly rated voltage sensing device to confirm that power is off. Replace all devices, doors, and covers before turning on power to this equipment. Failure to follow these instructions will result in death or serious injury Schneider Electric. All Rights Reserved. 11

12 Square D Clipsal DIN-Rail Four-Channel Auxiliary Input Unit A1 Instruction Bulletin 8/2006 Wiring Guidelines The guidelines below are important to consider when working with DIN-Rail Auxiliary Inputs. Verify that the power supplying the system is turned OFF before handling electrical power conductors. Observe national and local electrical codes. Do not connect the input channels to a power source. Input channels are polarity sensitive. Use copper wire only, one #12 or two #14 22 AWG (one at 3.1 mm² or two at 2.0 mm² 0.33 mm²). Connect the remote switches according to one of the wiring diagrams: "Electrical Wiring Connections with Individual Return Paths or "Electrical Wiring Connections with Common Return Paths. Isolate the Auxiliary Input unit from the electrical power lines. Consult your local electrical code for requirements about isolating electrical power lines and Class 2 wiring terminations. Limit the length of cable between the unit and remote switch so that the maximum cable-plus-switch resistance is 1000 Ohm. TTL-type switching can be used for the channel inputs so long as the reference voltage is at earth potential. Verify the number and types of units that can be connected to this network (see section Network Considerations ). The recommended torque for tightening the terminal screws is 5 lb-in. (0.56 Nm). Do not exceed this torque. Insert the rubber terminal plugs into any unused RJ-45 ports to prevent wire cuttings and other debris from entering the unit. Do not Megger test C-Bus data cabling or terminals. HAZARD OF C-BUS NETWORK PERFORMANCE DEGRADATION Do not Megger test C-Bus data cabling or terminals as it can degrade the performance of the C-Bus network. Failure to follow this instruction will result in damage to the C-Bus network Schneider Electric. All Rights Reserved.

13 A1 Square D Clipsal DIN-Rail Four-Channel Auxiliary Input Unit 8/2006 Instruction Bulletin Connecting Remote Switches to the Auxiliary Input Each of the four input channels has a transformer that electrically isolates the remote switches from the C-Bus network. Limit the length of the cable between the remote switch and input terminal so that the resistance of the cable-plus-switch is no more than 1000 Ohm. The connection from the input channel to the remote switch can be made with any code-appropriate copper wire, one #12 or two #14 22 AWG (one x 3.1 mm² or two x 2.0 mm² 0.33 mm²). NOTE: The input channels are polarity sensitive. Figure 5: Electrical Wiring Connections with Individual Return Paths KEY: Channels 1 3 = Typical individual return connection Channel 4 = Typical TTL connection combined with individual return NOTES 1. Only use copper wire, one #12 or two #14 22 AWG (one x 3.1 mm² or two x 2.0 mm² 0.33 mm²) 2. The input channels are polarity sensitive. 3. Do not connect the input channels to a power source. 4. TTL-type switching can be used for the channel inputs so long as the reference voltage is at earth potential. Figure 6: Electrical Wiring Connections with Common Return Paths KEY: Channels 1 3 = Typical connection with common return paths Channel 4 = Typical TTL connection combined with common return NOTES 1. Only use copper wire, one #12 or two #14 22 AWG (one x 3.1 mm² or two x 2.0 mm² 0.33 mm²) 2. The input channels are polarity sensitive. 3. Do not connect the input channels to a power source. 4. TTL-type switching can be used for the channel inputs so long as the reference voltage is at earth potential Schneider Electric. All Rights Reserved. 13

14 Square D Clipsal DIN-Rail Four-Channel Auxiliary Input Unit A1 Instruction Bulletin 8/2006 Connecting the Unit to the C-Bus Network The Auxiliary Input unit is connected to the C-Bus network through one of the RJ-45 sockets (see the figure Connecting to the C-Bus Network ). Use Category 5 unshielded twisted pair (UTP) data cable and an appropriately wired RJ-45 connector to make the connection (see figure C-Bus Wiring Connections and table C-Bus Cable Conductor Assignments ). NOTE: The C-Bus connection is polarity sensitive. Figure 7: Connecting to the C-Bus Network KEY: A. C-Bus wiring connections B. RJ-45 connectors C. RJ-45 pin outs D. Rubber RJ-45 terminal plug for any unused port A Cat 5 UTP patch cord is included with the unit to facilitate easy interconnection of units. Verify that the network current load and available power are within limits (see the section Network Considerations ) before adding new units to the network. Prevent wire clippings and other debris from entering the Auxiliary Input unit by inserting a rubber RJ-45 terminal plug into any unused ports. Figure 8: C-Bus Wiring Connections KEY: A. C-Bus positive (+): blue + orange B. C-Bus negative (-): blue-white + orange-white C. Remote OFF: brown + brown-white* D. Remote ON: green + green-white* * Not used for the Auxiliary Input unit Schneider Electric. All Rights Reserved.

15 A1 Square D Clipsal DIN-Rail Four-Channel Auxiliary Input Unit 8/2006 Instruction Bulletin Table 3: C-Bus Cable Conductor Assignments RJ Pin C-Bus Network Connection Color 1 Remote ON* Green-White 2 Remote ON* Green 3 C-Bus Neg ( ) Orange-White 4 C-Bus Pos (+) Blue 5 C-Bus Neg ( ) Blue-White 6 C-Bus Pos (+) Orange 7 Remote OFF* Brown-White 8 Remote OFF* Brown * Not used for the Auxiliary Input unit 2006 Schneider Electric. All Rights Reserved. 15

16 Square D Clipsal DIN-Rail Four-Channel Auxiliary Input Unit A1 Instruction Bulletin 8/2006 STANDARDS Table 4: U.S. and Canadian Product Safety Standards and U.S. FCC Regulations Standards/Regulations CSA C22.2 No. 205 Title Complies with cul Standards for Signal Equipment UL916 Energy Management Equipment FCC Part 15 Complies with FCC Standards for Home or Office Use Table 5: Other Standards and Directives Standard AS/NZS 1044:1995 Inc A1, A2; IEC/CISPR14-1:1993 Inc A1, A2; EN :2000 Inc. A1; CISPR14-1:2000 Inc. A1 EN :2000; IEC :2000 EN :2000; IEC :1995 Inc A1, A2 Title Limits and methods of measurement of radio disturbance characteristics of electrical motoroperated and thermal appliances for household and similar purposes, electric tools and similar electric apparatus Electromagnetic Compatibility (EMC) Part 3 Limits Section 2: Limits for Harmonic Current Emissions Switches for household and similar fixed electrical installations Part 2: Particular requirements Section 1: Electronic switches Schneider Electric. All Rights Reserved.

17 A1 Square D Clipsal DIN-Rail Four-Channel Auxiliary Input Unit 8/2006 Instruction Bulletin SPECIFICATIONS Table 6: Four-Channel Auxiliary Unit Specifications Nominal Voltage Requirements AC Input Impedance Electrical Isolation Maximum Switch Resistance Contact Voltage Switch Closed Currents Warm-Up Time Max. Number of Units per Network Control Functions C-Bus Connections Input Terminals Status Indicators Dimensions V 18 ma, drawn from the C-Bus network 50 1 khz 500 V RMS C-Bus/Remote Input 500 V RMS Remote Input/Remote Input 1000 Ohm (including cable resistance) 5 V DC 0.4 ma 5 sec Weight 4.6 oz (130 g) Mounting Operating Environment Based on the total network current load and available power. Load switching, dimming, timers, remote scene triggering Two RJ-45 connectors in. (400 mm) patch lead included Accommodate copper cable, one #12 or two #14 22 AWG (1 x 3.1 mm² or 2 x mm²) One LED for each channel to indicate load and configuration status 3.4 in. (L) x 2.8 in. (W) x 2.6 in. (H) [85 mm (L) x 72 mm (W) x 65 mm (H)] DIN rail, 4M wide Temperature: 32 F 113 F (0 C 45 C) Relative Humidity: 95%, noncondensing Note: The Four-Channel Auxiliary Input unit has no user-serviceable parts Schneider Electric. All Rights Reserved. 17

18 Square D Clipsal DIN-Rail Four-Channel Auxiliary Input Unit A1 Instruction Bulletin 8/2006 Dimensions Figure 9: Dimensions of the Four-Channel DIN-Rail Auxiliary Input Schneider Electric. All Rights Reserved.

19 A1 Square D Clipsal DIN-Rail Four-Channel Auxiliary Input Unit 8/2006 Instruction Bulletin SUPPORT AND SERVICE Contact the Square D Customer Information Center for technical support by phone at Square D ( ) or at Contact your local Square D service representative or Square D Clipsal certified installer for repairs or service to your network. You may also find helpful information on our web site at Schneider Electric. All Rights Reserved. 19

20 Square D Clipsal DIN-Rail Four-Channel Auxiliary Input Unit Instruction Bulletin Schneider Electric, USA 295 Tech Park Drive La Vergne, TN, SquareD ( ) Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. Square D,, Clipsal, C-Bus, Saturn and Neo are trademarks or registered trademarks of Schneider Electric and/or its affiliates in the United States and/or other countries Schneider Electric. All Rights Reserved A1 8/2006

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