L'efficienza energetica: un aspetto chiave per la competitività e la sostenibilità del settore manifatturiero in Europa

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1 L'efficienza energetica: un aspetto chiave per la competitività e la sostenibilità del settore manifatturiero in Europa Dalla ricerca al mercato per la competitività e sostenibilità del settore manifatturiero Francesco Jovane

2 EFFICIENZA ENERGETICA IN FABBRICA

3 Science Based Industry Specialized Supplier Industry Scale Intensive Industry Traditional Industry ITIA-CNR

4 Contribution to Global Output Shares of World Manufacturing Output by Civilization or Country, (in percentages. World=100%) China Japan India/Pakistan Russia/USSR Brazil & Mexico Others West 100% 90% 80% 70% 60% Others West Source: Mitchell Tseng, CIRP 50% 40% India Brazil 30% 20% 10% 0% China Russia Japan

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6 Development Paradigm Matrix ECONOMY Economic growth Economic development Sustainable development Sustainable Growth SOCIETY ENVIRONMENT TECHNOLOGY

7 Relevance of European Manufacturing Manufacturing enterprises: over (employees > 20) Jobs: 30 Ml directly by Manufacturing and 60 Ml through related Services 25 sectors Turnover BEURO Value Added BEURO 70% from six main areas: Automotive Engineering Electrical and Optical Equipment Foodstuffs Chemicals Basic and Fabricated Metal Products Mechanical Engineering Total global Manufacturing trade: EU 18% USA 12% JAPAN 8% European key sectors accounting for highly competitive EU companies and 42% of total Manufacturing exports: Automotive, Mechanical Engineering, Agricultural Engineering, some categories of Telecommunications Equipment. Mechanical Engineering and Chemicals alone account for 31%

8 THE MANUFUTURE INITIATIVE Stakeholders: contributors & potential users Government Institutions (EU. Local) Research and Education Institutions Industrial Enterprises Results Manufuture Platform Manufuture Vision 2020 Manufuture SRA Roadmaps & Implementation Plans Financial Institutions

9 A new HVA European meta-product: the factory Past and current world industrialisation is based on European Technology. For Europe to have the leadership at global level in the future, it is necessary: to move from selling just Machinery and Systems to developing, selling, maintaining a new HVA complex meta-product: the factory.

10 Approccio strategico per la competitività del Manifatturiero in Europa: il join tra domanda e offerta Engelbert Westkamper, FhG-IPA, ManufutureTransectoral Roadmap, 2007

11 ManuFuture Transectoral Manufuture Roadmaps Management of European Factories Transformation Management for survival and success Innovative, service and consumer Service and Consumer - oriented Life Cycle Management Survival Strategies in turbulent Environments Management of European Production Systems Beyond Lean Manufacturing -oriented enterprises Virtual and Real -time Factory Management Management of Global Networking Factories as Products Finance, Innovation Entrepreneurship New Taylorism European Production Systems and Standards European Answer for Production Systems Business Model Roadmap Networking in - Engineering - Logistics - Facilities and Interoperable Production Network Customisation of the Management System Real-time Networked Visibility Global Real -time Network Management Build -to-order in Networked Manufacturing Networked Manufacturing and Product/Service Engineering Networked Engineering Supply chain Integration & Real -time Decision making Knowledge -based Order Management Networking towards Global Environment for Networked Manufacturing enhanced with Networking of: Product Manufacturing with Manufacturing Services Networking in Manufacturing Intelligent Components for Manufacturing Machines and Systems Modularisation of Manufacturing Embedded Electronics Sensor -Actor Systems Adaptive Factories, Production Systems, Machines and Processes Modular System Engineering Standard Interfaces Open Systems In-situ Process Simulation Knowledge Integration Cooperative Machines Process Control Self-organisation Self-optimisation towards Adaptive Manufacturing Plug and Produce Real-time MES and Reconfigurable and Adaptive Systems, Machines and Processes Adaptive manufacturing Roadmap Integrated Project and Knowledge Management 3D/CAD Integration Engineering Tools Digital Prototyping Digital Product Engineering Life Cycle Data Management Config. Management Rapid Prototyping Vitual Prototyping Integrated/Networked Engineering Environment Standards Multi -scale Modelling and Simulation Digital Manufacturing Engineering Factory Data Management Digital Factory Towards the Digital Manufacturing Ergonomics and Process standards Real -time Factory Adaptation to Reality Digital Factory/MES Integration and Support of Knowledge -based Factory and Services Digital, Knowledge-based engineering Roadmap Models of Manufacturing from Data -driven Factories Configuration Systems Product/Services customisation Control Systems Cognitive control modelling technologies and architectures Collaborative Multimodal Interfaces Human -machine interaction Grid Manufacturing Advancement of Grid Computing for Manufacturing purposes Computing Systems and Embedded Platforms Digital and Virtual Factory embedded platform Digital Libraries and Content for Engineering and manufacturing European ICT Environment for the Next -generation Manufacturing Pervasive and Ubiquitous Computing Adaptive, evolvable, ubi - quitous manufacturing systems to Networked Real-time and Knowledge -based Manufacturing ICT for manufacturing Roadmap Emergent Products Made with Integration and Application in Products Environment Energy Advanced Materials Functional Surfaces White -bio and Refineries Integration and Application in Manufacturing Systems High Performance Traditional Technologies Miniaturisation of Mechatronic Components Integration of Process Chains High Precision and Reliability (zero defect) Emergent Processes ( Generative ) Cognition -based Process Control.. Emergent Manufacturing Systems Emergent technologies Roadmap

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13 Italian Manufuture Platform Strategic activities Define medium and long term sectoral and transectoral R&I industrial needs Identify strategic objectives of the Italian manufacturing industry and develop a Strategic Research Agenda with Implementation Plans Help the integration of European, national, regional RTD strategies: SRA with Implementation Plans

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15 MSE- Industria 2015 ( Obiettivo rilanciare la competitività dell industria italiana attraverso lo sviluppo di prodotti e servizi ad alto contenuto di innovazione in 5 aree strategiche per il Paese: Efficienza Energetica Mobilità Sostenibile Nuove Tecnologie per il Made in Italy Nuove Tecnologie per la Vita (in via di attivazione) Tecnologie Innovative per i Beni Culturali (in via di attivazione) RISULTATI ATTESI: Nuovi prodotti e servizi integrati ( prototipi di filiera ), caratterizzati da una significativa innovazione tecnologica e dalla capacità di avviare attività sistemiche tra imprese e con organismi di ricerca e di essere applicati a molti ambiti

16 Product/Processes Sustainable Quality (SQ): responding to Market and Environment USER REQUIREMENTS PRODUCT/PROCESS SQ SUSTAINABLE QUALITY ECO REQUIREMENTS

17 USER REQUIREMENTS = + REQUIREMENTS FOR SUSTAINABILITY Function Duration Simple use Function Duration Simple use PRODUCT Avaliability Social value SUSTAINABLE PRODUCT Low impact Reuse Consumption Design Cost Reliability Design Cost Reliability IMPROVEMENT HORIZON IMPROVEMENT HORIZON time