from research. to market Manufacturing technologies for food and bioeconomy Giacomo Copani

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1 from research. to market Manufacturing technologies for food and bioeconomy Giacomo Copani 26 Maggio 2015 Expo Milano Bioeconomy between Food and Non-Food: the Italian Way

2 Italian Manufacturing in Europe Source: Elaboration ITIA-CNR from Eurostat (data 2011) Italy is the second European Manufacturing Country per turnover, value added and employees. It is the first one per number of companies 2

3 Sectors of Italian Manufacturing Value&Added& Thousands& 45" 40" 35" 30" 25" 20" Metal products Machinery and equipment Food products and beverages Source: Elaboration ITIA-CNR from Eurostat (data ) 15" 10" Textiles and wearing apparel Electrical equipment Other non-metallic Rubber and plastic mineral products Computer and Basic pharmaceuticals Chemicals electronics Leather Motor vehicles Other transport Basic metals equipment Furniture Wood Paper and paper Coke and refined products petroleum 5" 0" 0" 20" 40" 60" 80" 100" 120" 140" 160" Turnover& 3 Thousands&

4 Sectors of Italian Manufacturing Source: Elaboration ITIA-CNR from Eurostat (data ) Value&Added& Thousands& 45" Italy is the fourth global 40" machine tools producer 35" Machinery and equipment is 30" 25" First sector of italian export 15" Textiles and wearing apparel Electrical equipment Other non-metallic Rubber and plastic mineral products Computer and Basic pharmaceuticals Chemicals electronics applications Leather Motor vehicles Other transport Basic metals equipment Furniture Wood Paper and paper Coke and refined products petroleum 5" the first sector of Italian economy Metal products 20" Nearly the only sector with a positive trend in the last decade Unique capacity of 10" customization and advanced Machinery and equipment Food products and beverages 0" 0" 20" 40" 60" 80" 100" 120" 140" 160" Turnover& 4 Thousands&

5 The role of machinery sector Provides advanced technologies for manufacturing Increases productivity Enables the production of products of the future Multi-sectorial engine of innovation through innovative enabling technologies Generates high value-added multidisciplinary competences and skilled employment Supports societal challenges (people, society, environment) and industrial leadership Can support the productivity and innovation of the food sector and of the bioeconomy industry 5

6 Adanced technologies for food manufacturing 13 Partners from 9 EU Countries European Consultation event 9 National events Final European Stakeholder event 6

7 SCENARIO 1: Global Micro Systems Located in a defined region but act as a global market supplier Narrow regional anchoring Self-sustaining system with close collaboration within the local parties Strong brands and corporate identity 7

8 SCENARIO 2: Ingredients based food Raw materials will be produced at the most optimal location and then processed into a set of ingredients. These ingredients, transported to other locations, will be mixed into different ingredients-based Food products A mix of ingredients extracted from raw materials creates end product Ingredients are a tradable global commodity End user might define the meal solution (flavour, nutrition, volume ) 8

9 SCENARIO 3: The Integrated Value Chain Global supply chains of well-coordinated partners that exchange information and cooperate synergistically Parties in the value chain are linked together High level of knowledge sharing Value chain can be globally dispersed 9

10 SCENARIO 4: The Disintegrated Value Chain No static value chain based on long lasting relations. Instead the value chain is split into a number of independent entities, who join networks on the basis of market relations for the temporary production of certain products. Products and services will be commoditized and traded in a global market There is no static value chain Volume flexibility is high 10

11 Challenges Glocal Partnership Cooperation Trust Risk Flexibility How can manufacturing technologies support food safety and security in this complext scenarios? 11

12 Robotics ü Efficiency ü Precision ü Repeatibility ü Safety 12

13 Robotics in food Problems: Cost Operators skills Rigidity 13

14 Additive Manufacturing Aeronautics, mechanicals, automotive, medical, Custom-printed food 14

15 Technologies for flexibility Climate and geography Different local processing conditions Intrinsic variability of agricultural and animal production Variability of food products and processes Modular production and transportation systems for Factory reconfiguration Flexible automation 15

16 Virtual Reality ü Factory design and management ü Training ü Products/processes visualization In food industry Training of operators where manual skills are relevants (i.e. sorting of fruits, food packaging operations, ) Layout design of areas with particular hygene requirements Virtual representation of food products with genuin characteristics 16

17 Other manufacturing technologies and methods New sensor technologies (NIR, electronic nose, ) Energy efficiency technologies New manufacturing business models for innovative technology adoption Supply chain/networks design and management (i.e. le-agility) Quality management techniques Tracking systems and RFID Risk management systems 17

18 Conclusions Other Manufacturing Advanced Manufacturing Technologies and business models Food Manufacturing and consumption Value&Added& Thousands& 45" 40" Machinery and equipment 35" 30" 25" Metal products Food products and beverages 20" Textiles and wearing 15" apparel Electrical equipment Other non-metallic Rubber and plastic 10" mineral products Computer and Basic pharmaceuticals Chemicals electronics Leather Motor vehicles Other transport 5" Basic metals equipment Furniture Wood Paper and paper Coke and refined products petroleum 0" 0" 20" 40" 60" 80" 100" 120" 140" 160" Thousands& Turnover& Hygene-related solutions Logistics and distribution Packaging Solutions for perishable products Owens and heating processes Low-scale technologies. 18

19 Thank you for attention 19

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