How To Cut A Tree

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1 06 07 HIGH PERFORMANCE TURNING TOOLS General Information TURNING SYSTEMS Negative Positive Threading, Grooving, & Cut-Off Ceramic PCBN & PCD Toolholders Swiss Toolholders Boring Bars Technical Information ALMT

2 Worldwide Warehouse Network Electric Carbide, Inc. introduces the Worldwide Warehouse Network Below is a list of symbols you will find in our newly revised Turning Systems Catalog. Electric Carbide, Inc. Headquarters = USA stocked item = Worldwide Warehouse item = USA limited availability item Worldwide Warehouse items are available through our international locations. Items marked with a star in this catalog have a two week delivery. What s New in this catalog... AC610M/AC630M grades T-REX toolholder X-BAR toolholder BN350 grade Swiss Toolholders YB100 grade Informative Packaging Labels has designed an informative product label on its indexable inserts packaging. Each label provides basic technical recommendations to help the customer maximize tool productivity. If you are in need of further technical assistance call the Engineering Department. P Steel M Stainless Steel K Cast Iron H Hardened Steel N Non-Ferrous Metal S Super Alloys Material recommendation Recommended surface condition ANSI Nomenclature ISO Nomenclature Recommended machining parameters Recommended cutting depth

3 Turning Systems Pages General Information Negative Positive Threading, Grooving, & Cut-Off Ceramic Turning Systems: Table of Contents Pages General Information Indexable Threading, Grooving and Cut-Off Ceramic PCBN and PCD Toolholders Boring Bars Threading, Grooving, Cut-Off Hardware Technical Information Recommended Running Conditions Ultra Precision Cutting Tools DC Reamer & Endmill Index PCBN & PCD Toolholders Swiss Toolholders Boring Bars Technical Information ALMT Look for Tool Tips throughout this catalog for increased tooling productivity. 1

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5 General Information Pages 4-13 General Information Table of Contents General Information: Pages Insert Nomenclature Grade Descriptions Chipbreaker Descriptions Cutting Tool Selection

6 Insert Nomenclature Insert Nomenclature General Information A.N.S.I. I.S.O. C N M G 4 C N M G 12 Insert Shape Chart 1 Relief Angle Chart 2 Tolerance Chart 3 Type Chart 4 I.C. Chart 5 Chart 1 Insert Shape Chart 2 Symbol V D T C W S R Insert Shape 35 Diamond 55 Diamond 60 Triangle 80 Diamond 80 Trigon 90 Square Round A, K, M Parallelogram Symbol N 0 B 5 C 7 P 11 D 15 E 20 F 25 Relief Angle Relief Angle Chart 3 Tolerance Symbol Insert I.C. Nose Position A ±.001 ±.001 ±.0002 C ±.001 ±.001 ±.0005 E ±.001 ±.001 ±.001 F ±.0005 ±.001 ±.0002 G ±.001 ±.005 ±.001 J ±..002 ±.001 ±.002 M See Chart 3.1 U See Chart 3.1 Chart 5 Chart 6 Number I.S.O. Number SHAPE R S T C D V W I.C. SIZE (5) /32" (6) 08 3/16" 09 7/32" 06 (.236) /4" /16" 08 (.315) /8" 10 (.394) 12 (.472) /2" /8" 16 (.630) /4" 20 (.787) 25 (.984) /4" 32 (1.260) I.S.O. Number Number (2) 01 1/ / /8 2.5 T3 5/ / / / / / /8 4

7 Insert Nomenclature Insert Nomenclature 3 2 E G U N G U General Information Chart 6 Chart 7 Edge Treatment Chart 8 Feed Direction Chart 9 Chart 10 Chart 3.1 M and U Class Tolerance s Nose Position Tolerance Symbol M U M U M & U Shapes All All S,T, C, R, W D V All All I.C. Size 5/32-3/8 7/16-9/16 _+.002 _+.003 _+.003 _+.005 _+.003 _+.005 _+.004 _+.007 _+.005 _+.006 _+.010 _ /8-3/4 7/8 1 11/4 _+.004 _+.006 _+.006 _+.006 _+.007 _+.010 _+.010 _+.010 _+.006 _+.006 _+.007 _+.008 _+.006 _+.006 _+.007 _+.008 _+.001 _+.015 _+.015 _ _.005 Chart 4 Type Symbol Hole Chipbreaker Hole Style A Yes No Straight G Yes Double Straight M Yes Single Straight N No No None R No Single None D Yes No Countersunk T Yes Single Countersunk X Yes 10 Rake Straight or Angle Countersunk E No No None Chart 7 Chart 8 Edge Treatment Chart 9 Feed Direction I.S.O. Number Number Radius Symbol Edge Preparation Symbol Feed Direction E Honing R Right Hand v T Chamfer (T-Land) L Left Hand F No Honing N Neutral Chart 10 See Pages 8-9 for chipbreaker information

8 Cutting Tool Grades Cutting Tool Grades General Information 1. Grades Grade Layer YB100 Multi-Phase Al 2 O 3 s Interrupted roughing of cast irons/continuous steel and SS finishing Color Gold Multi-Phase Al 2 O 3 General purpose to roughing of steels and stainless steels Gold Multi-Phase Al 2 O 3 Interrupted roughing of steels and stainless steels Gold AC304 Multi-Phase Al 2 O 3 General purpose machining of stainless steels Gold AC610M High Strength Al 2 O 3 High speed, high efficiency cutting with a high hardness substrate Gold AC630M High Strength Al 2 O 3 General cutting grade with a high strength substrate Gold AC720 TiC Coating Light roughing to heavy rouging of steels and stainless steels Silver AC300G Multi-Phase Al 2 O 3 General purpose machining of ductile cast iron Gold AC300G-S Multi-Phase Al 2 O 3 Continuous turning of gray and ductile irons Gold Multi-Phase Al 2 O 3 Interrupted roughing of cast irons/continuous steel and SS finishing Gold EH10Z Double Phase PVD Continuous turning of exotic materials Gold EH20Z Double Phase PVD Turning and milling of exotic materials Gold EH510Z ZX Coating Improved wear resistance when turning exotic materials Gold EH520Z ZX Coating Longer tool life for exotic material turning and milling Gold AC225 Multi-Phase Al 2 O 3 Steel and stainless steel threading and cut-off applications Gold ACZ310 ZX Coating Boring of steels, stainless steel and cast iron Pink EH520V TiAIN Coating Grooving of steels, stainless steels, cast iron and hi temp alloys Purple 2. Cermet Grades Grade Hardness (Hv) 1,680 T2000Z 1,680 T3000Z 1,680 T130A 1,550 T.R.S. (kg/mm 2 ) s General purpose to finish turning of steels and stainless steels General purpose to finishing of steels and stainless steels with ZX coating Medium to finish interrupted machining of steel and SS with ZX coating Steel and stainless steel threading and cut-off applications 3. Ceramic Grades Grade Composition NB90S Al 2 O 3 + TiC NS30 Si 3 N 4 NS260 Si 3 N 4 NS260C Si 3 N 4 Hardness (Hv) 2,000 1,650 1,750 1,750 s Finish turning of steels hardened up to 60 HRc Turning and milling of cast iron Turning and milling of cast iron High speed continuous turning of cast iron 6

9 Cutting Tool Grades Cutting Tool Grades 4. Polycrystalline Cubic Boron Nitirde (PCBN) and PCBN Grade BNX10 BNX20 BN250 BN300 BN350 BNX25 BN100 BN500 BN600 BN700 BNC80 BNC150 BNC200 BNC300 BNS800 Hardness (Hv) 2,800-3,200 3,200-3,400 3,200-3,500 3,300-3,500 3,300-3,500 3,000-3,200 4,000-4,500 3,300-3,500 3,900-4,200 4,100-4,400 3, ,000-3,300 3,400-3,600 3,300-3,500 4,000-4,300 s High speed continuous cutting of hardened steels Continuous cutting of hardened steels Continuous and mild interrupted cutting of hardened steels and cast irons Interrupted machining of hardened steel Heavy interrupted cutting of hardened steels High speed interrupted cutting of hardened steels Finishing of exotics and cast irons High speed turning and milling of gray and nodular cast irons High speed turning and milling of gray cast iron and finishing of exotic materials High speed machining of cast irons and powdered metals TiN base coated to maintain surface finish longer in steel applications TiCN base coated for high speed machining of hardened steels TiAlN base coated for high wear resistance in hardened steel machining TiAlN base coated for interrupted cutting of hardened steels Solid PCBN for high speed turning and milling of gray cast iron General Information 5. Polycrystalline Diamond (PCD) Grade DA2200 DA150 DA200 DA90 Hardness (Hv) 9,000-10,000 10,000-12,000 8,000-10,000 10,000-12,000 s Finishing, roughing and interrupted machining of aluminum and non-ferrous materials Machining of aluminum, copper, wood, rubber, graphite and carbide Interrupted cutting of non-ferrous alloys and plastics High-silicon aluminum alloys, ceramics and carbide cutting 6. Carbide Group Grade Hardness (HRa) T.R.S. (psi) s C-7 ST10P ,000 Finishing to semi-finishing of steels C-6 ST20E ,000 Semi-finishing to light roughing of steel C-5 ST30E ,000 Light roughing to heavy roughing of steel C-5A S30E A30N(A30) , ,000 Milling of steels and stainless steels Rough turning and milling of steel and stainless steel C-4 H ,000 Finishing of cast iron and aluminum H ,000 Finishing to semi-finishing of aluminum C-3 EH ,000 Continuous turning of exotic materials EH ,000 Improved wear resistance when turning exotic materials C-2 G10E EH , ,000 Turning and milling of cast iron and aluminum Turning and milling of exotic materials EH ,000 Longer tool life for exotic material turning and milling 7

10 Negative Chipbreakers Negative Chipbreakers General Information ( Bumpy breaker Standard breaker) Fine Finishing Finishing EFA Type O (20 ) Depth of Cut (inches) 0 ESU Type Depth of Cut (inches) O (13 ) P MKNSH Feedrate (IPR) PMKNSH G M EFL Type O (10 ) Depth of Cut (inches) 0 ELU Type Depth of Cut (inches) O (10 ) PMKNSH Feedrate (IPR) PMKNSH Breaker Code ( ) Rake angle ELUW PMKNSH Type O (10 ) Depth of Cut (inches) (Legend) EGU Type Depth of Cut (inches) O (7 ) 0 P M K N S H Feedrate (IPR) Range Appearance Work Material P M K N S H Steel Stainless Steel Cast lron Non-ferrous Metal Exotic Metal Hardened Steel Light~Medium Cut Medium Cut 0 ESX Type O (3 ) Depth of Cut (inches) 0 EGU Type Depth of Cut (inches) O (7 ) Feedrate (IPR) 0 EEX PMKNSH PMKNSH PMKNSH Type Type Feedrate (IPR) Depth of Cut (inches) O (16 ) 0 EGUW O (0 ) Feedrate (IPR) Feedrate (IPR) 0 EUP Depth of Cut (inches) O (10 ) P M K N S H P M K N S H P M K N S H P M K N S H Type Type Type Depth of Cut (inches) 0 EUX Depth of Cut (inches) O (0 ) Feedrate (IPR) Feedrate (IPR) ENG Depth of Cut (inches) O (4 ) Medium~Rough Cut Rough~Heavy Cut 0 EMU Type Depth of Cut (inches) O (4 ) Feedrate (IPR) 0 EMX Feedrate (IPR) P M K N S H P MKNSH PMKNSH Type Type Depth of Cut (inches) O (-15 ) O (4 ) Feedrate (IPR) Feedrate (IPR) Feedrate (IPR) EHG Type P M K N S H ENP Type P M K N S H EHP Type P M K N S H Depth of Cut (inches) 0 ENZ O (0 ) O (0 ) O (0 ) Feedrate (IPR) Depth of Cut (inches) Feedrate (IPR) Depth of Cut (inches) Depth of Cut (inches).32 0 Feedrate (IPR) Feedrate (IPR) 0 Feedrate (IPR) 8

11 Positive Chipbreakers Positive Chipbreakers Breaker Code ( ) Rake angle (Legend) EGU Type Depth of Cut (inches) O (7 ) 0 P M K N S H Feedrate (IPR) Appearance Work Material P M K N S H Steel Stainless Steel Cast lron Non-ferrous Metal Exotic Metal Hardened Steel General Information Range ( Bumpy breaker Handed breaker) Finishing EFP Type Depth of Cut (inches) O (10 ) EFK FW P M K N S H P M K N S H P M K N S H P M K N S H P M K N S H Type Type Type Type FX FY O (0 ) O (20 ) O (15 ) O (15 ) Depth of Cut (inches) Depth of Cut (inches) Depth of Cut (inches) Depth of Cut (inches) Finish~Light Cut Light Cut Light~Medium Cut 0 R/L-SD P M K N S H Type O (0 ) Depth of Cut (inches) 0 ESU Type O (8 ) Depth of Cut (inches) O (0 ) 0 Feedrate (IPR) Feedrate (IPR) P M K N S H 0 Feedrate (IPR) EMU P M K N S H Type Depth of Cut (inches) Feedrate (IPR) O (10 ) Feedrate (IPR) Feedrate (IPR) ENF P M K N S H Type 0 ELU P M K N S H ELUW P M K N S H NAG P M K N S H ENS P M K N S H Type Type Type Type (12 ) (10 ) O (20 ) O (10 ) O (0 ) 0 Feedrate (IPR) R/L-SDW P M K N S H Type O (0 ) Depth of Cut (inches) Depth of Cut (inches) Depth of Cut (inches) Feedrate (IPR) Feedrate (IPR) R/L-W Type Depth of Cut (inches) Depth of Cut (inches) Feedrate (IPR) P M K N S H Feedrate (IPR) Depth of Cut (inches) 0 EFM Type Depth of Cut (inches) O (6 ) 0 Feedrate (IPR) P M K N S H Feedrate (IPR) Feedrate (IPR) Depth of Cut (inches) 0 ENK Type Depth of Cut (inches) O (8 ) 0 0 Feedrate (IPR) P M K N S H Feedrate (IPR) Feedrate (IPR) 9

12 Cutting Tool Selection Cutting Tool Selection General Information TURNING APPLICATIONS PSteel General Steel (Carbon Steel, Alloy Steel) Structural Steel ISO Classification COATED CARBIDE COATED CERMET High Speed Machining Finishing~Light Medium Roughing~Heavy P30 P40 P01 P10 P20 (M30) (M40) YB100 T2000Z T3000Z K Cast Iron Cast Iron High Speed Machining Finishing Medium AC300G-S K01 K10 K20 AC300G CERMET CERAMIC NB90S NS260C/NS260 CARBIDE CBN ST10P ST20E A30 G10E BN700 BNS800 BN600 BN500 H Hardened Steel MStainless Steel S Exotic Metal N Non-Ferrous Metal Hardened Steels Finishing Roughing High Speed Machining Stainless Steels Finishing~Light Cut Medium~Roughing Exotic Materials Finishing~Light Cut Medium Non- Ferrous Materials Finishing~Light Cut Medium COATED CBN CBN COATED CERAMIC BNC150 BNX10 BNC80 BNC200 BNC300 BNX20 BN250 BNX25 BN300 BN350 COATED CARBIDE CERMET AC 610M T2000Z AC630M COATED CARBIDE CARBIDE CERAMIC CBN BN600 EH510Z EH520Z EH510 EH520 BNS800 PCD CARBIDE CBN DA2200 DA150 BN600 H1 Sintered Materials COATED CARBIDE BN300 EH10Z 10

13 Cutting Tool Selection Cutting Tool Selection P Steel Steel 1 Fine Finishing EFA Type ESU Type Depth of Cut (inches) Chipbreaker Selection Fine Finishing EFA Type ESU Type ELU Type Finishing ESU Type General Information Continuous Cut Moderate Cut Interrupted Cut EFA Type Feedrate (IPR) 2 Finishing Chipbreaker Selection ESU Type YB100 (ESX Type) ESU Type (ESX Type) ESU Type (ESX Type) Good Chip Control ELU Type Sharp Edge ESU Type For Copying ESX Type ( ) 2 nd choice Depth of Cut (inches) ESX Type ESU Type Continuous Cut Moderate Cut Interrupted Cut 0 ELU Type Feedrate (IPR) 3 Medium Cutting EGU Type YB100 (EUX Type) Continuous Cut EGU Type (EUX Type) Moderate Cut EGU Type (EUX Type) ( ) 2 nd choice Interrupted Cut Chipbreaker Selection Strong Edge EUX Type Depth of Cut (inches) General Purpose EGU Type EMU Type EGU Type EUX Type ESX Type High Efficiency EMU Type Feedrate (IPR) 4 Roughing Chipbreaker Selection EMU Type YB100 EMU Type EMU Type Interrupted Cut EMX Type.400 High Efficiency EMU Type EHG Type Heavy Cut EHG Type Depth of Cut (inches) EGU Type 0 EMU Type EMX Type Continuous Cut Moderate Cut Interrupted Cut Feedrate (IPR) 11

14 O O Cutting Tool Selection Cutting Tool Selection General Information M Stainless Steel Stainless Steel ESU Type ESU Type ESU Type AC610M AC304 AC630M ESU Type Chipbreaker Selection Finishing ESU Type Medium Cut EEX Type Roughing EMU Type 1 Finishing Good Chip Control EGU Type Continuous Cut Moderate Cut Interrupted Cut 2 Medium Cut EGU Type EEX Type EGU Type AC610M AC304 AC630M EGU Type Depth of Cut (inches) EMU Type EEX Type (EGU) Type ESU Type 0 Feedrate (IPR) Continuous Cut Moderate Cut Interrupted Cut 3 Roughing EMU Type EMU Type EMU Type AC610M AC304 AC630M EMU Type Continuous Cut Moderate Cut Interrupted Cut K Cast Iron Cast Iron 1 High Speed Finishing ( ) 2nd Choice Gray Ductile BN700 (BNS800) BN500 Continuous Cut Moderate Cut Interrupted Cut Chipbreaker Selection ENZ Type Sharp Edge 4 EUX Type 2 Finishing ~Medium Cut ( ) 2nd Choice ENZ Type AC300G (EH10Z,T110A) EUX Type AC300G EUX Type YB100 0 No breaker Strong Edge Continuous Cut Moderate Cut Interrupted Cut 3 Roughing ENZ Type AC300G EUX Type YB100 NO Breaker YB100 Continuous Cut Moderate Cut Interrupted Cut 12

15 Cutting Tool Selection Cutting Tool Selection N Non-Ferrous Metal Non-Ferrous Metal DA2200 NAG Type H1 Chipbreaker Selection High Speed DA General NAG Type General Information High Speed Finishing Finishing Roughing Depth of Cut (inches) NAG Type Feedrate (IPR) S Exotic Metal Exotic Metal BN600 EEX Type EH510Z EEX Type EH520Z Chipbreaker Selection Finishing ESU Type Light~Medium Cut EEX Type Roughing EMU Type High Speed Finishing Finishing Roughing Depth of Cut (inches) 0 EMU Type 0 0 EEX Type ESU Type 0 Feedrate (IPR) H Hardened Steel Hardened Steel BNX10 BNC150 BNC200 BNX25 1 High Speed Finishing Continuous Cut Moderate Cut Interrupted Cut 2 Finishing ( ) 2nd Choice BNC200 BN250 (BNX20) BNC300 BN350 Continuous Cut Moderate Cut Interrupted Cut 3 High Efficiency BNC200 (BNX20) BNC300 BN350 Continuous Cut Moderate Cut Interrupted Cut 13

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17 Indexable Pages Negative Indexable : Table of Contents Pages Negative Positive

18 Indexable CNMG: EFA, EFL, EFP, ESP Indexable for Turning Negative 80 DIAMOND INSERTS CNMG EFA CNMG EFA CNMG 431 EFA CNMG 432 EFA CNMG N-FA CNMG N-FA CNMG N-FA Cermet T2000Z T3000Z Dia Finishing CNMG EFL CNMG 431 EFL CNMG 432 EFL Cermet CNMG N-FL CNMG N-FL YB100 T2000Z T3000Z Dia Depth of Cut (inches) 0 Feedrate (IPR) CNMG EFP CNMG EFP CNMG 431 EFP CNMG 432 EFP CNMG N-FP CNMG N-FP CNMG N-FP Cermet Dia Finishing CNMG ESP CNMG 431 ESP CNMG 432 ESP CNMG 433 ESP CNMG N-SP CNMG N-SP CNMG N-SP Cermet Dia Finishing 0 = USA stocked item = Worldwide Warehouse item = USA limited availability item 16

19 Indexable for Turning Indexable CNGG: ESU CNMG: ESU, ELU, ELUW CNGG CNMG ESU CNGG 430 ESU CNGG ESU CNGG 431 ESU CNGG 432 ESU CNMG 321 ESU CNMG 322 ESU CNMG 331 ESU CNMG 332 ESU CNMG 431 ESU CNMG 432 ESU CNMG 433 ESU CNGG N-SU CNGG N-SU CNGG N-SU CNGG N-SU CNMG N-SU CNMG N-SU CNMG N-SU CNMG N-SU CNMG N-SU CNMG N-SU CNMG N-SU AC630M AC304 EH510Z EH520Z YB100 Cermet T2000Z T3000Z EH510 Dia Light Cutting Negative CNMG ELU CNMG 321 ELU CNMG 322 ELU CNMG 431 ELU CNMG 432 ELU CNMG 433 ELU CNMG N-LU CNMG N-LU CNMG N-LU CNMG N-LU CNMG N-LU Cermet YB100 T2000Z T3000Z Dia Depth of Cut (inches) Feedrate (IPR) CNMG ELUW CNMG 431 ELUW CNMG 432 ELUW CNMG 433 ELUW CNMG N-LUW CNMG N-LUW CNMG N-LUW Cermet YB100 T2000Z T3000Z Dia Finishing 17

20 Indexable CNMG: ENK, ESX, EUU Indexable for Turning Negative CNMG ENK CNMG 431 ENK CNMG 432 ENK CNMG 433 ENK CNMG N-SK CNMG N-SK CNMG N-SK Cermet Dia Light Cutting CNMG ESX CNMG 431 ESX CNMG 432 ESX CNMG 433 ESX CNMG N-SX CNMG N-SX CNMG N-SX T2000Z T3000Z Cermet Dia Light Cutting CNMG EUU CNMG 321 EUU CNMG 322 EUU CNMG 432 EUU CNMG 433 EUU CNMG N-UU CNMG N-UU CNMG N-UU CNMG N-UU Cermet Dia Light and Medium Cutting = USA stocked item = Worldwide Warehouse item = USA limited availability item For a complete description of all grades see pages

21 Indexable for Turning Indexable CNMG: ENJ, FNJ, EUP, EEX CNMG ENJ CNMG 431 ENJ CNMG 432 ENJ CNMG 433 ENJ CNMG 434 ENJ CNMG 542 ENJ CNMG 543 ENJ CNMG 544 ENJ CNMG 642 ENJ CNMG 643 ENJ CNMG 644 ENJ CNMG 646 ENJ CNMG FNJ CNMG N-UJ CNMG N-UJ CNMG N-UJ CNMG N-UJ CNMG N-UJ CNMG N-UJ CNMG N-UJ CNMG N-UJ CNMG N-UJ CNMG N-UJ CNMG N-UJ CNMG 431 FNJ CNMG N-UJ G10E Dia. Dia. Light Cutting Light Cutting Negative CNMG EUP CNMG 431 EUP CNMG 432 EUP CNMG 433 EUP CNMG 542 EUP CNMG 543 EUP CNMG 643 EUP CNMG EEX CNMG 431 EEX CNMG 432 EEX CNMG 433 EEX CNMG N-UP CNMG N-UP CNMG N-UP CNMG N-UP CNMG N-UP CNMG N-UP CNMG N-EX CNMG N-EX CNMG N-EX AC610M AC630M AC720 EH10Z EH20Z AC304 Cermet AC304 AC610M AC630M EH510Z EH520Z G10E EH10 EH510 EH510 EH Dia. Dia Light and Medium Cutting Medium Cutting 19

22 Indexable CNMG: EGU, EGUW, EUX Indexable for Turning Negative CNMG EGU AC610M AC630M AC304 YB100 CNMG 321 EGU CNMG N-GU CNMG 322 EGU CNMG N-GU CNMG 431 EGU CNMG N-GU CNMG 432 EGU CNMG N-GU CNMG 433 EGU CNMG N-GU CNMG 434 EGU CNMG N-GU CNMG 542 EGU CNMG N-GU CNMG 543 EGU CNMG N-GU CNMG 544 EGU CNMG N-GU Cermet Dia Medium Cutting CNMG EGUW CNMG 432 EGUW CNMG 433 EGUW CNMG N-GUW CNMG N-GUW AC630M AC300G YB100 Cermet Dia General Purpose CNMG EUX CNMG 321 EUX CNMG 322 EUX CNMG 431 EUX CNMG 432 EUX CNMG 433 EUX CNMG 434 EUX CNMG 542 EUX CNMG 543 EUX CNMG 544 EUX CNMG 642 EUX CNMG 643 EUX CNMG 644 EUX = USA stocked item = Worldwide Warehouse item = USA limited availability item CNMG N-UX CNMG N-UX CNMG N-UX CNMG N-UX CNMG N-UX CNMG N-UX CNMG N-UX CNMG N-UX CNMG N-UX CNMG N-UX CNMG N-UX CNMG N-UX AC300G YB100 Cermet Dia Medium Cutting When O.D. turning, a steel toolholder s overhang should not exceed 1.5X the diameter of its shank. 20

23 Indexable for Turning Indexable CNGG: ENG, ENZ, FNZ CNMG ENG CNMG 321 ENG CNMG 322 ENG CNMG 431 ENG CNMG 432 ENG CNMG 433 ENG CNMG 434 ENG CNMG 542 ENG CNMG 543 ENG CNMG 544 ENG CNMG 642 ENG CNMG 643 ENG CNMG 644 ENG CNMG 646 ENG CNMG N-UG CNMG N-UG CNMG N-UG CNMG N-UG CNMG N-UG CNMG N-UG CNMG N-UG CNMG N-UG CNMG N-UG CNMG N-UG CNMG N-UG CNMG N-UG CNMG N-UG AC720 EH10Z EH20Z AC304 Cermet EH10 Dia Medium Cutting Negative CNMG ENZ AC300G EH20Z Dia. CNMG 432 ENZ CNMG N-UZ CNMG 432 ENZ-S CNMG N-UZ-S CNMG 433 ENZ CNMG N-UZ CNMG 433 ENZ-S CNMG N-UZ-S CNMG 542 ENZ CNMG N-UZ CNMG 543 ENZ CNMG N-UZ CNMG 544 ENZ CNMG N-UZ CNMG 642 ENZ CNMG N-UZ CNMG 643 ENZ CNMG N-UZ CNMG 644 ENZ CNMG N-UZ S = Polished surface treatment with a smaller edge preparation Medium Cutting and Roughing CNMG FNZ CNMG 432 FNZ CNMG 433 FNZ CNMG 642 FNZ CNMG 643 FNZ CNMG N-UZ CNMG N-UZ CNMG N-UZ CNMG N-UZ G10E Dia Medium Cutting and Roughing 21

24 Indexable CNMG: EMU, EMX CNMM: ENP Indexable for Turning Negative CNMG EMU CNMG 432 EMU CNMG 433 EMU CNMG 434 EMU CNMG 542 EMU CNMG 543 EMU CNMG 544 EMU CNMG 642 EMU CNMG 643 EMU CNMG 644 EMU CNMG N-MU CNMG N-MU CNMG N-MU CNMG N-MU CNMG N-MU CNMG N-MU CNMG N-MU CNMG N-MU CNMG N-MU AC300G AC304 AC610M AC630M EH10Z EH20Z EH510Z EH520Z YB100 EH510 EH520 Dia Roughing.032 CNMG EMX CNMG 432 EMX CNMG N-MX CNMG 433 EMX CNMG N-MX CNMG 434 EMX CNMG N-MX CNMG 542 EMX CNMG N-MX CNMG 543 EMX CNMG N-MX CNMG 544 EMX CNMG N-MX CNMG 643 EMX CNMG N-MX CNMG 644 EMX CNMG N-MX Dia Heavy Cutting.032 CNMM ENP CNMM 432 ENP CNMM 433 ENP CNMM 434 ENP CNMM 542 ENP CNMM 543 ENP CNMM 544 ENP CNMM 642 ENP CNMM 643 ENP CNMM 644 ENP CNMM 646 ENP = USA stocked item = Worldwide Warehouse item = USA limited availability item CNMM N-MP CNMM N-MP CNMM N-MP CNMM N-MP CNMM N-MP CNMM N-MP CNMM N-MP CNMM N-MP CNMM N-MP CNMM N-MP Dia Roughing

25 Indexable for Turning Indexable CNMM: EHG, EHP CNMG: FNU CNMM EHG CNMM 432 EHG CNMM 433 EHG CNMM 543 EHG CNMM 544 EHG CNMM 643 EHG CNMM 644 EHG CNMM 646 EHG Cermet CNMM N-HG CNMM N-HG CNMM N-HG CNMM N-HG CNMM N-HG CNMM N-HG CNMM N-HG Dia Depth of Cut (inches) Feedrate (IPR) Negative CNMM EHP CNMM 432 EHP CNMM 433 EHP CNMM 434 EHP CNMM 542 EHP CNMM 543 EHP CNMM 544 EHP CNMM 642 EHP CNMM 643 EHP CNMM 644 EHP CNMM 646 EHP CNMM N-HP CNMM N-HP CNMM N-HP CNMM N-HP CNMM N-HP CNMM N-HP CNMM N-HP CNMM N-HP CNMM N-HP CNMM N-HP Dia Heavy Cutting CNMG FNU G10E Dia. CNMG 432 FNU CNMG N-NU

26 Indexable CNMA, DNMG: EFA, EFL, EFP Indexable for Turning Negative CNMA No Breaker AC300G YB100 CNMA 431 CNMA CNMA 432 CNMA CNMA 432-S CNMA S CNMA 433 CNMA CNMA 433-S CNMA S CNMA 434 CNMA CNMA 542 CNMA CNMA 543 CNMA CNMA 544 CNMA CNMA 642 CNMA CNMA 643 CNMA CNMA 644 CNMA S = Polished surface treatment with a smaller edge preparation G10E Dia DIAMOND INSERTS DNMG EFA DNMG 431 EFA DNMG 432 EFA DNMG 433 EFA DNMG 441 EFA DNMG 442 EFA DNMG N-FA DNMG N-FA DNMG N-FA DNMG N-FA DNMG N-FA Cermet T2000Z T3000Z Dia Finishing DNMG EFL DNMG 431 EFL DNMG 432 EFL Cermet DNMG N-FL DNMG N-FL YB100 T2000Z T3000Z Dia. Depth of Cut (inches) 0 Feedrate (IPR) DNMG EFP DNMG 431 EFP DNMG 432 EFP DNMG N-FP DNMG N-FP Cermet Dia Finishing 24

27 Indexable for Turning Indexable DNGG: ESU, DNMG: ESP, ESU, ELU, ENK DNMG ESP DNMG 431 ESP DNMG 432 ESP DNMG 433 ESP DNMG N-SP DNMG N-SP DNMG N-SP Cermet Dia Finishing Negative DNGG DNMG ESU DNGG 430 ESU DNGG ESU DNGG 431 ESU DNGG 432 ESU DNMG 431 ESU DNMG 432 ESU DNMG 433 ESU DNMG 441 ESU DNMG 442 ESU DNMG 443 ESU DNGG N-SU DNGG N-SU DNGG N-SU DNGG N-SU DNMG N-SU DNMG N-SU DNMG N-SU DNMG NSU DNMG NSU DNMG NSU Cermet AC304 AC610M AC630M EH510Z EH520Z YB100 T2000Z T3000Z EH510 Dia Light Cutting DNMG ELU DNMG 431 ELU DNMG 432 ELU DNMG 433 ELU DNMG N-LU DNMG N-LU DNMG N-LU Cermet T2000Z T3000Z Dia Depth of Cut (inches) 0 Feedrate (IPR) DNMG ENK DNMG 431 ENK DNMG 432 ENK DNMG 441 ENK DNMG 442 ENK DNMG N-SK DNMG N-SK DNMG N-SK DNMG N-SK Cermet Dia Light Cutting 25

28 Indexable DNMG: ESX, EUU, UM Indexable for Turning Negative DNMG ESX DNMG 431 ESX DNMG 432 ESX DNMG 433 ESX DNMG 441 ESX DNMG 442 ESX DNMG 443 ESX DNMG N-SX DNMG N-SX DNMG N-SX DNMG N-SX DNMG N-SX DNMG N-SX YB100 Cermet T2000Z T3000Z Dia Light Cutting DNMG EUU DNMG 331 EUU DNMG 332 EUU DNMG 431 EUU DNMG 432 EUU DNMG 433 EUU DNMG 441 EUU DNMG 442 EUU DNMG 443 EUU DNJG UM DNJG 431 R DNJG 431 L DNJG 432 R DNJG 432 L DNJG 433 R DNJG 433 L = USA stocked item = Worldwide Warehouse item = USA limited availability item DNMG N-UU DNMG N-UU DNMG N-UU DNMG N-UU DNMG N-UU DNMG N-UU DNMG N-UU DNMG N-UU DNGG R-UM DNGG L-UM DNGG R-UM DNGG L-UM DNGG R-UM DNGG L-UM Cermet Dia Dia Light and Medium Cutting Medium Cutting 26

29 Indexable for Turning Indexable DNMG: ENJ, EUP, EEX, EGU DNMG ENJ DNMG 431 ENJ DNMG 432 ENJ DNMG 433 ENJ DNMG 441 ENJ DNMG 442 ENJ DNMG 443 ENJ DNMG 444 ENJ DNMG EUP DNMG 431 EUP DNMG 432 EUP DNMG 433 EUP DNMG EEX DNMG 431 EEX DNMG 432 EEX DNMG 433 EEX DNMG 441 EEX DNMG 442 EEX DNMG 443 EEX DNMG EGU DNMG 331 EGU DNMG 332 EGU DNMG 431 EGU DNMG 432 EGU DNMG 433 EGU DNMG 441 EGU DNMG 442 EGU DNMG 443 EGU DNMG N-UJ DNMG N-UJ DNMG N-UJ DNMG N-UJ DNMG N-UJ DNMG N-UJ DNMG N-UJ DNMG N-UP DNMG N-UP DNMG N-UP DNMG N-EX DNMG N-EX DNMG N-EX DNMG N-EX DNMG N-EX DNMG N-EX DNMG N-GU DNMG N-GU DNMG N-GU DNMG N-GU DNMG N-GU DNMG N-GU DNMG N-GU DNMG N-GU AC720 EH10Z EH20Z EH510Z AC304 AC610M AC630M G10E EH510 AC304 Cermet EH510Z EH520Z AC610M AC630M AC304 Cermet EH510 EH520 Dia Dia Dia Dia Light and MediumCutting Light and Medium Cutting Medium Cutting Medium Cutting Negative 27

30 Indexable DNMG: EUX, ENG, ENZ Indexable for Turning Negative DNMG EUX DNMG 332 EUX DNMG 431 EUX DNMG 432 EUX DNMG 433 EUX DNMG 441 EUX DNMG 442 EUX DNMG 443 EUX DNMG 444 EUX DNMG N-UX DNMG N-UX DNMG N-UX DNMG N-UX DNMG N-UX DNMG N-UX DNMG N-UX DNMG N-UX AC300G YB100 Cermet Dia Medium Cutting DNMG ENG DNMG 331 ENG DNMG 332 ENG DNMG 431 ENG DNMG 432 ENG DNMG 433 ENG DNMG 434 ENG DNMG 441 ENG DNMG 442 ENG DNMG 443 ENG DNMG 444 ENG DNMG 542 ENG DNMG 543 ENG DNMG ENZ DNMG 431 ENZ DNMG 432 ENZ DNMG 432 ENZ-S DNMG 433 ENZ DNMG 433 ENZ-S DNMG 442 ENZ DNMG 443 ENZ DNMG 542 ENZ DNMG 543 ENZ DNMG 544 ENZ DNMG N-UG DNMG N-UG DNMG N-UG DNMG N-UG DNMG N-UG DNMG N-UG DNMG N-UG DNMG N-UG DNMG N-UG DNMG N-UG DNMG N-UG DNMG N-UG DNMG N-UZ DNMG N-UZ DNMG N-UZ-S DNMG N-UZ DNMG N-UZ-S DNMG N-UZ DNMG N-UZ DNMG N-UZ DNMG N-UZ DNMG N-UZ AC720 AC304 AC300G S = Polished surface treatment with a smaller edge preparation = USA stocked item = Worldwide Warehouse item = USA limited availability item Cermet Dia. Dia Medium Cutting Medium Cutting and Roughing 28

31 Indexable for Turning Indexable DNMG: FNZ, EMU, EMX, ENP DNMG FNZ DNMG 432 FNZ DNMG 433 FNZ DNMG 542 FNZ DNMG 543 FNZ DNMG N-UZ DNMG N-UZ DNMG N-UZ DNMG N-UZ G10E Dia Medium Cutting and Roughing Negative DNMG EMU DNMG 432 EMU DNMG 433 EMU DNMG 434 EMU DNMG 442 EMU DNMG 443 EMU DNMG 444 EMU DNMG EMX DNMG 432 EMX DNMG 433 EMX DNMG 434 EMX DNMG 442 EMX DNMG 443 EMX DNMM ENP DNMM 431 ENP DNMM 432 ENP DNMM 433 ENP DNMM 441 ENP DNMM 442 ENP DNMM 443 ENP DNMM 542 ENP DNMG N-MU DNMG N-MU DNMG N-MU DNMG N-MU DNMG N-MU DNMG N-MU DNMG N-MX DNMG N-MX DNMG N-MX DNMG N-MX DNMG N-MX DNMM N-MP DNMM N-MP DNMM N-MP DNMM N-MP DNMM N-MP DNMM N-MP DNMM N-MP AC304 AC300G AC630M EH510Z EH520Z YB100 EH510 EH520 Cermet Cermet Dia. Dia. Dia Roughing Heavy Cutting.032 Roughing

32 Indexable DNMM: EHP, DNMA, KNUX Indexable for Turning Negative DNMM EHP DNMM 431 EHP DNMM 432 EHP DNMM 433 EHP DNMM 434 EHP DNMM 441 EHP DNMM 442 EHP DNMM 443 EHP DNMM N-HP DNMM N-HP DNMM N-HP DNMM N-HP DNMM N-HP DNMM N-HP DNMM N-HP Dia Heavy Cutting DNMA No Breaker AC300G Dia. DNMA 431 DNMA DNMA 432 DNMA DNMA 432-S DNMA S DNMA 433 DNMA DNMA 433-S DNMA S DNMA 442 DNMA DNMA 443 DNMA S = Polished surface treatment with a smaller edge preparation PARALLELOGRAM INSERTS KNUX KNUX R-11 KNUX L-11 KNUX R-11 KNUX L-11 KNUX R-12 KNUX L-12 KNUX R-12 KNUX L-12 A30 C E A T A E C T B R B 30

33 Indexable for Turning ROUND INSERTS RNMG ENT/FNT RNMG 43 ENT Indexable RNMG: ENT/FNT, ENU, ENV, ENY, RNMA Dia Negative RNMG ENU RNMG 54 ENU Dia RNMG ENV RNMG 64 ENV Dia RNMG ENY RNMG 32 ENY RNMG 84 ENY RNMG 86 ENY Dia RNMA No Breaker AC300G Dia. RNMA 32 RNMA 43 RNMA 54 RNMA 64 RNMA

34 Negative Indexable SNMG: EFL, ESP, ESU, ELU, EFJ 90 SQUARE INSERTS SNMG EFL Indexable for Turning Cermet SNMG 432 EFL SNMG N-FL T2000Z T3000Z Dia. Depth of Cut (inches) 0 Feedrate (IPR) SNMG ESP SNMG 432 ESP SNMG N-SP Cermet Dia Finishing 0 SNMG ESU AC630M EH510Z EH520Z AC304 Cermet T2000Z T3000Z SNMG 432 ESU SNMG N-SU EH510 Dia Light Cutting 32 SNMG ELU SNMG 431 ELU SNMG 432 ELU SNMG 433 ELU SNMG EFJ SNMG N-LU SNMG N-LU SNMG N-LU SNMG 321 EFJ SNMG N-SJ SNMG 322 EFJ SNMG N-SJ SNMG 431 EFJ SNMG N-SJ SNMG 432 EFJ SNMG N-SJ SNMG 433 EFJ SNMG N-SJ = USA stocked item = Worldwide Warehouse item = USA limited availability item Cermet T2000Z T3000Z Cermet Dia Dia Depth of Cut (inches) 0 Feedrate (IPR) Light Cutting

35 Indexable for Turning Indexable SNMG: ENK, ESX, EUU, ENJ SNMG ENK SNMG 321 ENK SNMG 322 ENK SNMG 431 ENK SNMG 432 ENK SNMG 433 ENK Cermet SNMG N-SK SNMG N-SK SNMG N-SK SNMG N-SK SNMG N-SK Dia Light Cutting Negative SNMG ESX SNMG 431 ESX SNMG 432 ESX SNMG 433 ESX SNMG N-SX SNMG N-SX SNMG N-SX Cermet T2000Z T3000Z Dia Light Cutting SNMG EUU SNMG 432 EUU SNMG 433 EUU SNMG 434 EUU SNMG N-UU SNMG N-UU SNMG N-UU Cermet Dia Light and Medium Cutting SNMG ENJ SNMG 321 ENJ SNMG 322 ENJ SNMG 431 ENJ SNMG 432 ENJ SNMG 433 ENJ SNMG N-UJ SNMG N-UJ SNMG N-UJ SNMG N-UJ SNMG N-UJ Dia Light and Medium Cutting 33

36 Indexable SNMG: EUP, EEX, EGU, EUX Indexable for Turning Negative SNMG EUP SNMG 431 EUP SNMG 432 EUP SNMG 433 EUP SNMG N-UP SNMG N-UP SNMG N-UP EH20Z AC304 Dia Light and Medium Cutting SNMG EEX SNMG 322 EEX SNMG 431 EEX SNMG 432 EEX SNMG 433 EEX SNMG N-EX SNMG N-EX SNMG N-EX SNMG N-EX AC304 AC610M AC630M EH510Z EH520Z EH510 EH520 Dia Medium Cutting 0 SNMG EGU SNMG 321 EGU SNMG 322 EGU SNMG 431 EGU SNMG 432 EGU SNMG 433 EGU SNMG 434 EGU SNMG 543 EGU SNMG EUX SNMG 322 EUX SNMG 431 EUX SNMG 432 EUX SNMG 433 EUX SNMG 434 EUX SNMG 643 EUX SNMG 644 EUX Cermet SNMG N-GU SNMG N-GU SNMG N-GU SNMG N-GU SNMG N-GU SNMG N-GU SNMG N-GU SNMG N-UX SNMG N-UX SNMG N-UX SNMG N-UX SNMG N-UX SNMG N-UX SNMG N-UX AC610M AC630M AC304 AC300G Cermet Dia Dia Medium Cutting Medium Cutting 34

37 Indexable for Turning Indexable SNMG: ENG, ENZ, FNZ SNMG ENG SNMG 322 ENG SNMG 432 ENG SNMG 433 ENG SNMG 434 ENG SNMG 543 ENG SNMG 544 ENG SNMG 643 ENG SNMG 644 ENG SNMG 866 ENG SNMG ENZ SNMG N-UG SNMG N-UG SNMG N-UG SNMG N-UG SNMG N-UG SNMG N-UG SNMG N-UG SNMG N-UG SNMG N-UG AC720 EH10Z AC304 AC300G SNMG 432 ENZ SNMG N-UZ SNMG 432 ENZ-S SNMG N-UZ-S SNMG 433 ENZ SNMG N-UZ SNMG 433 ENZ-S SNMG N-UZ-S SNMG 434 ENZ SNMG N-UZ SNMG 543 ENZ SNMG N-UZ SNMG 544 ENZ SNMG N-UZ SNMG 634 ENZ SNMG N-UZ SNMG 642 ENZ SNMG N-UZ SNMG 643 ENZ SNMG N-UZ SNMG 644 ENZ SNMG N-UZ SNMG 866 ENZ SNMG N-UZ S = Polished surface treatment with a smaller edge preparation Cermet Dia Dia Medium Cutting Medium Cutting and Roughing Negative SNMG FNZ G10E Dia. SNMG 432 FNZ SNMG 433 FNZ SNMG 434 FNZ SNMG 543 FNZ SNMG 642 FNZ SNMG 643 FNZ SNMG 644 FNZ SNMG 866 FNZ SNMG N-UZ SNMG N-UZ SNMG N-UZ SNMG N-UZ SNMG N-UZ SNMG N-UZ SNMG N-UZ SNMG N-UZ Medium Cutting and Roughing = USA stocked item = Worldwide Warehouse item = USA limited availability item 35

38 Indexable SNMG: EMU, EMX, SNMM: ENP Indexable for Turning Negative SNMG EMU SNMG 432 EMU SNMG 433 EMU SNMG 434 EMU SNMG 543 EMU SNMG 544 EMU SNMG 643 EMU SNMG 644 EMU SNMG N-MU SNMG N-MU SNMG N-MU SNMG N-MU SNMG N-MU SNMG N-MU SNMG N-MU AC304 AC300G AC630M EH20Z EH520Z EH510Z EH520 Dia Roughing.032 SNMG EMX SNMG 432 EMX SNMG 433 EMX SNMG 434 EMX SNMG 543 EMX SNMG 544 EMX SNMG 643 EMX SNMG 644 EMX SNMM ENP SNMM 432 ENP SNMM 433 ENP SNMM 434 ENP SNMM 544 ENP SNMM 643 ENP SNMM 644 ENP SNMM 856 ENP SNMM 866 ENP = USA stocked item = Worldwide Warehouse item = USA limited availability item SNMG N-MX SNMG N-MX SNMG N-MX SNMG N-MX SNMG N-MX SNMG N-MX SNMG N-MX SNMM N-MP SNMM N-MP SNMM N-MP SNMM N-MP SNMM N-MP SNMM N-MP SNMM N-MP SNMM N-MP Cermet Dia Dia Heavy Cutting Roughing.032 Always use the strongest insert geometry possible for your roughing applications. 36

39 Indexable for Turning Indexable SNMM: EHG, EHP, SNMA SNMM EHG SNMM 432 EHG SNMM 433 EHG SNMM 434 EHG SNMM 643 EHG SNMM 644 EHG SNMM 646 EHG Cermet SNMM N-HG SNMM N-HG SNMM N-HG SNMM N-HG SNMM N-HG SNMM N-HG Dia Depth of Cut (inches) Feedrate (IPR) Negative SNMM EHP SNMM 432 EHP SNMM 433 EHP SNMM 434 EHP SNMM 643 EHP SNMM 644 EHP SNMM 856 EHP SNMM 866 EHP SNMM N-HP SNMM N-HP SNMM N-HP SNMM N-HP SNMM N-HP SNMM N-HP SNMM N-HP G10E Dia Heavy Cutting SNMA SNMA 321 SNMA SNMA 322 SNMA SNMA 431 SNMA SNMA 432 SNMA SNMA 432-S SNMA S SNMA 433 SNMA SNMA 433-S SNMA S SNMA 434 SNMA SNMA 435 SNMA SNMA 542 SNMA SNMA 543 SNMA SNMA 643 SNMA SNMA 644 SNMA No Breaker AC300G S = Polished surface treatment with a smaller edge preparation H1 Dia

40 Indexable SNP R/L: T, M, SNMN Indexable for Turning Negative SNPR/L T SNPR 321 T SNPL 321 T SNPR 322 T SNPL 322 T SNPR 323 T Cermet SNGG R-ST SNGG L-ST SNGG R-ST SNGG L-ST SNGG R-ST T2000Z G10E ST20E Dia Light Cutting SNPR/L M Cermet T2000Z A30 G10E ST20E Dia. SNPR 431 M SNPL 431 M SNPR 432 M SNPL 432 M SNPR 433 M SNPL 433 M SNGG R-UM SNGG L-UM SNGG R-UM SNGG L-UM SNGG R-UM SNGG L-UM Medium Cutting SNMN SNMN 322 SNMN SNMN 422 SNMN SNMN 423 SNMN SNMN 424 SNMN SNMN 432 SNMN SNMN 433 SNMN SNMN 434 SNMN SNMN 435 SNMN SNMN 532 SNMN SNMN 533 SNMN SNMN 632 SNMN SNMN 633 SNMN SNMN 634 SNMN = USA stocked item = Worldwide Warehouse item = USA limited availability item No Breaker Cermet AC300G AC325 G10E A30 ST20E Dia If tool pressure is a problem, try using a smaller nose radius or switch to a positive style insert. 38

41 Indexable for Turning Indexable SNG, TNMG: EFA, EFL, EFP SNG No Breaker SNG 322 SNGN SNG 422 SNGN SNG 423 SNGN SNG 424 SNGN SNG 432 SNGN SNG 433 SNGN SNG 632 SNGN SNG 633 SNGN SNG 634 SNGN Cermet AC Dia. Negative 60 TRIANGLE INSERTS TNMG EFA TNMG EFA TNMG 331 EFA TNMG 332 EFA TNMG 333 EFA TNMG N-FA TNMG N-FA TNMG N-FA TNMG N-FA Cermet T2000Z T3000Z Dia Finishing TNMG EFL TNMG 331 EFL TNMG 332 EFL Cermet TNMG N-FL TNMG N-FL T2000Z T3000Z Dia Depth of Cut (inches) 0 Feedrate (IPR) TNMG EFP TNMG 321 EFP TNMG 322 EFP TNMG 331 EFP TNMG 332 EFP TNMG N-FP TNMG N-FP TNMG N-FP TNMG N-FP Cermet Dia Finishing 39

42 Indexable TNMG: ESP, ESU, ELU Indexable for Turning Negative TNMG ESP TNMG 331 ESP TNMG 332 ESP TNMG N-SP TNMG N-SP Cermet Dia Finishing 0 TNMG ESU TNMG 321 ESU TNMG 322 ESU TNMG 323 ESU TNMG 331 ESU TNMG 332 ESU TNMG 333 ESU TNMG 431 ESU TNMG 432 ESU TNMG 433 ESU TNMG ELU TNMG 331 ELU TNMG 332 ELU TNMG 333 ELU TNMG N-SU TNMG N-SU TNMG N-SU TNMG N-SU TNMG N-SU TNMG N-SU TNMG N-SU TNMG N-SU TNMG N-SU TNMG N-LU TNMG N-LU TNMG N-LU AC304 AC630M Cermet T2000Z T3000Z T2000Z T3000Z Cermet Dia Dia Depth of Cut (inches) Light Cutting 0 Feedrate (IPR) 40

43 Indexable for Turning Indexable TNMG: ENK, ESX, EUU TNMG ENK TNMG 221 ENK TNMG 321 ENK TNMG 322 ENK TNMG 331 ENK TNMG 332 ENK TNMG 431 ENK TNMG 432 ENK TNMG 433 ENK TNMG N-SK TNMG N-SK TNMG N-SK TNMG N-SK TNMG N-SK TNMG N-SK TNMG N-SK TNMG N-SK Cermet Dia Light Cutting Negative TNMG ESX TNMG 321 ESX TNMG 322 ESX TNMG 331 ESX TNMG 332 ESX TNMG 431 ESX TNMG 432 ESX TNMG 433 ESX TNMG N-SX TNMG N-SX TNMG N-SX TNMG N-SX TNMG N-SX TNMG N-SX TNMG N-SX Cermet T2000Z T3000Z Dia Light Cutting TNMG EUU TNMG 331 EUU TNMG 332 EUU TNMG 431 EUU TNMG 432 EUU TNMG 433 EUU TNMG N-UU TNMG N-UU TNMG N-UU TNMG N-UU TNMG N-UU Cermet Dia Light and Medium Cutting = USA stocked item = Worldwide Warehouse item = USA limited availability item 41

44 Indexable TNMG: ENJ, FNJ, ENA, EUP Indexable for Turning Negative TNMG ENJ TNMG 221 ENJ TNMG 222 ENJ TNMG 321 ENJ TNMG 322 ENJ TNMG 331 ENJ TNMG 332 ENJ TNMG 333 ENJ TNMG 431 ENJ TNMG 432 ENJ TNMG 433 ENJ TNMG N-UJ TNMG N-UJ TNMG N-UJ TNMG N-UJ TNMG N-UJ TNMG N-UJ TNMG N-UJ TNMG N-UJ TNMG N-UJ TNMG N-UJ Dia Light and Medium Cutting TNMG FNJ TNMG 221 FNJ TNMG 222 FNJ TNMG 431 FNJ TNMG N-UJ TNMG N-UJ TNMG N-UJ G10E Dia Light and Medium Cutting TNMG ENA AC720 Cermet Dia. TNMG 321 ENA TNMG 322 ENA TNMG 331 ENA TNMG 332 ENA TNMG 431 ENA TNMG 432 ENA TNMG 433 ENA TNMG N-UA TNMG N-UA TNMG N-UA TNMG N-UA TNMG N-UA TNMG N-UA TNMG N-UA Light Cutting TNMG EUP TNMG 331 EUP TNMG 332 EUP TNMG 333 EUP TNMG 432 EUP TNMG 433 EUP TNMG N-UP TNMG N-UP TNMG N-UP TNMG N-UP TNMG N-UP AC630M EH10Z EH20Z AC304 Cermet G10E Dia Light and Medium Cutting 42

45 Indexable for Turning Indexable TNMG: EEX, EGU, EUX TNMG EEX TNMG 331 EEX TNMG 332 EEX TNMG 333 EEX TNMG N-EX TNMG N-EX TNMG N-EX Cermet AC304 AC610M AC630M EH510Z EH520Z EH510 Dia Medium Cutting 0 Negative TNMG EGU TNMG 331 EGU TNMG 332 EGU TNMG 333 EGU TNMG 334 EGU TNMG 431 EGU TNMG 432 EGU TNMG 433 EGU TNMG EUX TNMG 321 EUX TNMG 322 EUX TNMG 331 EUX TNMG 332 EUX TNMG 333 EUX TNMG 432 EUX TNMG 433 EUX = USA stocked item = Worldwide Warehouse item = USA limited availability item TNMG NGU TNMG NGU TNMG N-GU TNMG N-GU TNMG N-GU TNMG N-GU TNMG N-GU TNMG N-UX TNMG N-UX TNMG N-UX TNMG N-UX TNMG N-UX TNMG N-UX TNMG N-UX AC610M AC630M AC304 AC300G Cermet Cermet Dia. Dia Medium Cutting Medium Cutting 43

46 Indexable TNMG: ENG, ENZ Indexable for Turning Negative TNMG ENG TNMG 321 ENG TNMG 322 ENG TNMG 331 ENG TNMG 332 ENG TNMG 333 ENG TNMG 334 ENG TNMG 432 ENG TNMG 433 ENG TNMG 434 ENG TNMG 443 ENG TNMG 542 ENG TNMG 543 ENG TNMG 544 ENG TNMG 666 ENG TNMG N-UG TNMG N-UG TNMG N-UG TNMG N-UG TNMG N-UG TNMG N-UG TNMG N-UG TNMG N-UG TNMG N-UG TNMG N-UG TNMG N-UG TNMG N-UG TNMG N-UG TNMG N-UG AC304 AC720 Cermet Dia Medium Cutting TNMG ENZ TNMG 322 ENZ TNMG 323 ENZ TNMG 332 ENZ TNMG 333 ENZ TNMG 334 ENZ TNMG 432 ENZ TNMG 433 ENZ TNMG 434 ENZ TNMG 443 ENZ TNMG 444 ENZ TNMG 542 ENZ TNMG 543 ENZ TNMG 544 ENZ TNMG 548 ENZ TNMG 666 ENZ TNMG N-UZ TNMG N-UZ TNMG N-UZ TNMG N-UZ TNMG N-UZ TNMG N-UZ TNMG N-UZ TNMG N-UZ TNMG N-UZ TNMG N-UZ TNMG N-UZ TNMG N-UZ TNMG N-UZ TNMG N-UZ TNMG N-UZ AC300G Dia Medium Cutting and Roughing If you are seeking a better surface finish, try using a larger nose radius. 44

47 Indexable for Turning Indexable TNMG: FNZ, EMU, EMX TNMG FNZ TNMG 334 FNZ TNMG 432 FNZ TNMG 433 FNZ TNMG 434 FNZ TNMG 542 FNZ TNMG 543 FNZ TNMG 544 FNZ TNMG 548 FNZ TNMG 666 FNZ TNMG N-UZ TNMG N-UZ TNMG N-UZ TNMG N-UZ TNMG N-UZ TNMG N-UZ TNMG N-UZ TNMG N-UZ TNMG N-UZ G10E Dia Medium Cutting and Roughing Negative TNMG EMU TNMG 332 EMU TNMG 333 EMU TNMG 432 EMU TNMG 433 EMU TNMG 434 EMU TNMG 543 EMU TNMG 544 EMU TNMG EMX TNMG 332 EMX TNMG 333 EMX TNMG 432 EMX TNMG 433 EMX = USA stocked item = Worldwide Warehouse item = USA limited availability item TNMG N-MU TNMG N-MU TNMG N-MU TNMG N-MU TNMG N-MU TNMG N-MU TNMG N-MU TNMG N-MX TNMG N-MX TNMG N-MX TNMG N-MX AC300G AC304 AC630M EH510Z EH520Z Dia Dia Roughing Heavy Cutting

48 Indexable TNMM: ENP, EHG, EHP, TNMG: ENV Indexable for Turning Negative TNMM ENP TNMM 331 ENP TNMM 332 ENP TNMM 333 ENP TNMM 334 ENP TNMM 432 ENP TNMM 433 ENP TNMM 434 ENP TNMM 543 ENP TNMM 544 ENP TNMM N-MP TNMM N-MP TNMM N-MP TNMM N-MP TNMM N-MP TNMM N-MP TNMM N-MP TNMM N-MP TNMM N-MP AC720 Dia Roughing.032 TNMM EHG TNMM 432 EHG TNMM 433 EHG TNMM 434 EHG Cermet TNMM N-HG TNMM N-HG TNMM N-HG Dia Depth of Cut (inches) Feedrate (IPR) TNMM EHP TNMM 332 EHP TNMM 333 EHP TNMM 432 EHP TNMM 433 EHP TNMM 434 EHP TNMM 543 EHP TNMM 544 EHP New ISO Cat No. TNMM N-HP TNMM N-HP TNMM N-HP TNMM N-HP TNMM N-HP TNMM N-HP TNMM N-HP Dia Heavy Cutting TNMG ENV TNMG 436 ENV TNMG N-NV AC720 Dia

49 Indexable for Turning Indexable TNMA TNMA No Breaker TNMA 222 TNMA TNMA 321 TNMA TNMA 322 TNMA TNMA 323 TNMA TNMA 324 TNMA TNMA 326 TNMA TNMA 331 TNMA TNMA 332 TNMA TNMA 333 TNMA TNMA 334 TNMA TNMA 335 TNMA TNMA 431 TNMA TNMA 432 TNMA TNMA 433 TNMA TNMA 434 TNMA TNMA 436 TNMA TNMA 438 TNMA TNMA 542 TNMA TNMA 543 TNMA TNMA 544 TNMA TNMA 666 TNMA AC300G EH10Z G10E H1 Dia Negative = USA stocked item = Worldwide Warehouse item = USA limited availability item 47

50 Indexable TNP R/L: FX, FY, Q, T Indexable for Turning Negative TNPR/L FX TNPR FFX TNPL FFX TNPR 331 FFX TNPL 331 FFX Cermet TNGG R-FX TNGG L-FX TNGG R-FX TNGG L-FX ACZ310 T2000Z T3000Z Dia Depth of Cut (inches) Feedrate (IPR) TNPR/L FY TNPR FFY TNPL FFY TNPR 331 FFY TNPL 331 FFY Cermet TNGG R-FY TNGG L-FY TNGG R-FY TNGG L-FY ACZ310 T2000Z T3000Z Dia Depth of Cut (inches) Feedrate (IPR) TNPR/L Q TNPL Q TNPR 221 Q TNPL 221 Q TNPR 222 Q TNPL 222 Q TNGG L-FT TNGG R-FT TNGG L-FT TNGG R-FT TNGG L-FT Cermet ST20E Dia Finishing TNPR/L T TNPR T TNPL T TNPR 321 T TNPL 321 T TNPR 322 T TNPL 322 T TNGG R-ST TNGG L-ST TNGG R-ST TNGG L-ST TNGG R-ST TNGG L-ST Cermet G10E ST20E Dia Light Cutting 48

51 Indexable for Turning Indexable TNP R/L: M, TNGX: GX TNPR/L M TNPR M TNPL M TNPR 331 M TNPL 331 M TNPR 332 M TNPL 332 M TNPR 333 M TNPL 333 M TNPR 431 M TNPL 431 M TNPR 432 M TNPL 432 M TNGG R-UM TNGG L-UM TNGG R-UM TNGG L-UM TNGG R-UM TNGG L-UM TNGG R-UM TNGG L-UM TNGG R-UM TNGG L-UM TNGG R-UM TNGG L-UM T2000Z T3000Z Cermet A30 G10E H1 ST20E Dia Medium Cutting Negative TNGX GX TNGX 331R TNGX 331L TNGX 332R TNGX 332L TNGX 432R TNGX 432L = USA stocked item = Worldwide Warehouse item = USA limited availability item TNGG R-GX TNGG L-GX TNGG R-GX TNGG L-GX TNGG R-GX TNGG L-GX Cermet G10E Dia Light Cutting 49

52 Negative 50 Indexable TNG, TRM: -GU, -SU, -LU TNG No Breaker TNG 221 TNGN TNG 222 TNGN TNG TNGN TNG 321 TNGN TNG 322 TNGN TNG 323 TNGN TNG 331 TNGN TNG 332 TNGN TNG 333 TNGN TNG 334 TNGN TNG 335 TNGN TNG 336 TNGN TNG 431 TNGN TNG 432 TNGN TNG 433 TNGN TNG 434 TNGN TNG 436 TNGN TNG 438 TNGN TNG 453 TNGN TNG 454 TNGN TNG 544 TNGN TNG 546 TNGN TRM -GU TRM GU TRM GU TRM GU TRM -SU TRM SU TRM SU TRM SU TRM -LU TRM LU TRM LU TRM LU TRM GU TRM GU TRM GU Indexable for Turning Cermet AC610M AC630M G10E Cermet TRM SU TRM SU TRM SU AC610M AC630M Cermet Cermet TRM LU TRM LU TRM LU T2000Z Dia. - Dia Dia Dia Depth of cut (inches) Depth of cut (inches) Depth of cut (inches) Feed rate (IPR) Feed rate (IPR) Feed rate (IPR)

53 Indexable for Turning 35 DIAMOND INSERTS VNMG EFA VNMG 331 EFA VNMG 332 EFA VNMG 333 EFA VNMG EFL VNMG 331 EFL VNMG 332 EFL VNMG EFP VNMG 331 EFP VNMG 332 EFP VNMG N-FA VNMG N-FA VNMG N-FA VNMG N-FP VNMG N-FP Cermet T2000Z T3000Z Cermet VNMG N-FL VNMG N-FL T2000Z T3000Z Cermet Indexable VNMG: EFA, EFL, EFP, ESP, ESU, VNGG: ESU Dia Dia Dia Depth of Cut (inches) Finishing 0 Feedrate (IPR) Finishing Negative VNMG ESP VNMG 331 ESP VNMG 332 ESP VNMG N-SP VNMG N-SP Cermet Dia Finishing 0 VNGG VNMG ESU VNGG 330 ESU VNGG ESU VNGG 331 ESU VNGG 332 ESU VNMG 331 ESU VNMG 332 ESU VNGG N-SU VNGG N-SU VNGG N-SU VNGG N-SU VNMG N-SU VNMG N-SU AC304 AC630M EH510Z EH520Z Cermet T2000Z T3000Z EH510 EH520 = USA stocked item = Worldwide Warehouse item = USA limited availability item Dia Light Cutting 51

54 Indexable VNMG: ELU, EFJ, ESX, EUU, ENJ Indexable for Turning Negative VNMG ELU VNMG 331 ELU VNMG 332 ELU VNMG N-LU VNMG N-LU Cermet T2000Z T3000Z Dia Depth of Cut (inches) 0 Feedrate (IPR) VNMG EFJ VNMG 331 EFJ VNMG 332 EFJ VNMG N-SJ VNMG N-SJ Cermet Dia Light Cutting VNMG ESX VNMG 331 ESX VNMG 332 ESX VNMG N-SX VNMG N-SX Cermet Dia Light Cutting VNMG EUU VNMG 331 EUU VNMG 332 EUU VNMG N-UU VNMG N-UU Cermet Dia Light and Medium Cutting VNMG ENJ VNMG 331 ENJ VNMG 332 ENJ VNMG 333 ENJ VNMG N-UJ VNMG N-UJ VNMG N-UJ Dia Light and Medium Cutting 52

55 Indexable for Turning Indexable VNMG: EUP, EEX, EGU, EUX VNMG EUP VNMG 331 EUP VNMG 332 EUP VNMG N-UP VNMG N-UP Cermet EH10Z EH20Z AC304 G10E Dia Light and Medium Cutting Negative VNMG EEX VNMG 331 EEX VNMG 332 EEX VNMG N-EX VNMG N-EX AC304 AC610M AC630M EH520Z Cermet Dia Medium Cutting 0 VNMG EGU VNMG 331 EGU VNMG 332 EGU VNMG 333 EGU VNMG N-GU VNMG N-GU VNMG N-GU Cermet AC304 AC610M AC630M Dia Medium Cutting VNMG EUX VNMG 331 EUX VNMG 332 EUX VNMG 333 EUX = USA stocked item = Worldwide Warehouse item = USA limited availability item VNMG N-UX VNMG N-UX VNMG N-UX AC300G Cermet Dia Medium Cutting Different insert edge preparations will affect chip control, cutting forces, wear resistance and toughness. 53

56 Indexable VNMG: ENG, ENZ, FNZ, VNMA Indexable for Turning Negative VNMG ENG VNMG 331 ENG VNMG 332 ENG VNMG N-UG VNMG N-UG AC720 Cermet Dia Medium to Rough Cutting VNMG ENZ VNMG 331 ENZ VNMG 332 ENZ VNMG 333 ENZ VNMG 432 ENZ VNMG 433 ENZ VNMG N-UZ VNMG N-UZ VNMG N-UZ VNMG N-UZ VNMG N-UZ AC300G Dia Medium Cutting and Roughing VNMG FNZ VNMG 331 FNZ VNMG 332 FNZ VNMG 333 FNZ VNMG 432 FNZ VNMG 433 FNZ VNMG N-UZ VNMG N-UZ VNMG N-UZ VNMG N-UZ VNMG N-UZ G10E Dia Medium Cutting and Roughing VNMA No Breaker AC300G EH10Z Dia. VNMA 331 VNMA VNMA 332 VNMA VNMA 333 VNMA

57 80 TRIGON INSERTS WNMG EFA WNMG EFA WNMG 431 EFA WNMG 432 EFA WNMG 433 EFA Indexable for Turning WNMG N-FA WNMG N-FA WNMG N-FA WNMG N-FA Cermet T2000Z T3000Z Indexable WNMG: EFA, EFL, ESP, ESU, WNGG: ESU Dia Finishing Negative WNMG EFL WNMG 431 EFL WNMG 432 EFL Cermet WNMG N-FL WNMG N-FL YB100 T2000Z T3000Z Dia Depth of Cut (inches) 0 Feedrate (IPR) WNMG ESP WNMG 431 ESP WNMG 432 ESP WNMG N-SP WNMG N-SP Cermet Dia Finishing 0 WNGG WNMG ESU WNGG 431 ESU WNMG 331 ESU WNMG 332 ESU WNMG 431 ESU WNMG 432 ESU WNMG 433 ESU = USA stocked item = Worldwide Warehouse item = USA limited availability item WNGG N-SU WNMG N-SU WNMG N-SU WNMG N-SU WNMG N-SU WNMG N-SU Cermet AC630M AC304 EH520Z YB100 T2000Z T3000Z EH510 Dia Light Cutting 55

58 Indexable WNMG: ELU, ELUW, ENK, ESX Indexable for Turning Negative WNMG ELU WNMG 431 ELU WNMG 432 ELU WNMG 433 ELU WNMG N-LU WNMG N-LU WNMG N-LU T2000Z T3000Z Cermet Dia Depth of Cut (inches) 0 Feedrate (IPR) WNMG ELUW WNMG 331 ELUW WNMG 332 ELUW WNMG 431 ELUW WNMG 432 ELUW WNMG 433 ELUW WNMG N-LUW WNMG N-LUW WNMG N-LUW WNMG N-LUW WNMG N-LUW YB100 T2000Z T3000Z Cermet Dia Finishing WNMG ENK WNMG 431 ENK WNMG 432 ENK WNMG 433 ENK WNMG N-SK WNMG N-SK WNMG N-SK Cermet Dia Light Cutting WNMG ESX. Cermet T2000Z T3000Z WNMG 431 ESX WNMG N-SX WNMG 432 ESX WNMG N-SX WNMG 433 ESX WNMG N-SX = USA stocked item = Worldwide Warehouse item = USA limited availability item Dia Light Cutting 56

59 Indexable for Turning Indexable WNMG: EUU, EUP, EEX, EGU WNMG EUU. WNMG 432 EUU WNMG N-UU WNMG 433 EUU WNMG N-UU Cermet Dia Light and Medium Cutting Negative WNMG EUP. WNMG 432 EUP WNMG 433 EUP WNMG N-UP WNMG N-UP AC630M EH10Z EH20Z AC304 Dia Light and Medium Cutting WNMG EEX WNMG 431 EEX WNMG 432 EEX WNMG 433 EEX WNMG N-EX WNMG N-EX WNMG N-EX AC304 AC610M AC630M EH510Z EH520Z EH510 EH520 Dia Medium Cutting 0 WNMG EGU. AC304 AC610M AC630M WNMG 431 EGU WNMG N-GU WNMG 432 EGU WNMG N-GU WNMG 433 EGU WNMG N-GU Cermet Dia Medium Cutting 57

60 Indexable WNMG: EGUW, EUX, ENG, ENZ Indexable for Turning Negative WNMG EGUW WNMG 432 EGUW WNMG 433 EGUW WNMG N-GUW WNMG N-GUW AC630M AC300G YB100 Cermet Dia General Purpose WNMG EUX WNMG 431 EUX WNMG 432 EUX WNMG 433 EUX WNMG NUX WNMG N-UX WNMG N-UX AC300G YB100 Dia Medium Cutting WNMG ENG. WNMG 431 ENG WNMG N-UG WNMG 432 ENG WNMG N-UG WNMG 433 ENG WNMG N-UG WNMG 543 ENG WNMG N-UG WNMG ENZ AC720 EH10Z EH20Z AC304 AC300G WNMG 431 ENZ WNMG N-UZ WNMG 432 ENZ WNMG N-UZ WNMG 432 ENZ-S WNMG N-UZ-S WNMG 433 ENZ WNMG N-UZ WNMG 433 ENZ-S WNMG N-UZ-S S = Polished surface treatment with a smaller edge preparation = USA stocked item = Worldwide Warehouse item = USA limited availability item Cermet Dia Dia Medium Cutting Medium Cutting and Roughing 58

61 Indexable for Turning Indexable WNMG: EMU, EMX, WNMA WNMG EMU AC300G AC304 AC610M AC630M EH10Z EH20Z EH510Z EH520Z YB100 WNMG 332 EMU WNMG N-MU WNMG 333 EMU WNMG N-MU WNMG 432 EMU WNMG N-MU WNMG 433 EMU WNMG N-MU WNMG 543 EMU WNMG N-MU Dia Roughing.032 Negative WNMG EMX WNMG 432 EMX WNMG N-MX WNMG 433 EMX WNMG N-MX Dia Heavy Cutting.032 WNMA No. Breaker AC300G YB100 Dia. WNMA 332 WNMA WNMA 432 WNMA WNMA 432-S WNMA S WNMA 433 WNMA WNMA 433-S WNMA S WNMA 434 WNMA S = Polished surface treatment with a smaller edge preparation When machining steels or alloys with hardness above 45 HRc, use our high performance PCBN inserts found on pages

62 Indexable CCMT: EFP, EFM, ESJ, ENK Indexable for Turning 80 DIAMOND INSERTS 7 Positive Positive CCMT EFP CCMT EFP CCMT EFP CCMT EFP CCMT N-FP CCMT 09T304N-FP CCMT 09T308N-FP T2000Z Cermet Dia Light Cutting CCMT EFM CCMT EFM CCMT 322 EFM CCMT 432 EFM Cermet CCMT N-SC CCMT N-SC CCMT N-SC Dia Light Cutting CCMT ESJ CCMT ESJ CCMT ESJ CCMT ESJ CCMT N-SJ CCMT 09T304N-SJ CCMT 09T308N-SJ Cermet Dia Light Cutting CCMT ENK CCMT ENK CCMT ENK CCMT ENK CCMT ENK CCMT 431 ENK CCMT 432 ENK = USA stocked item = Worldwide Warehouse item = USA limited availability item CCMT N-SK CCMT N-SK CCMT 09T304N-SK CCMT 09T308N-SK CCMT N-SK CCMT N-SK AC300G Cermet Dia Light Cutting 60

63 Indexable for Turning Indexable CCMT: ESU, ELU, ELUW, EMU, CCMA CCMT ESU AC610M AC630M EH510Z EH520Z T2000Z T3000Z Cermet Dia. CCMT ESU CCMT ESU CCMT ESU CCMT ESU CCMT ESU CCMT ESU CCMT 431 ESU CCMT 432 ESU CCMT N-SU CCMT N-SU CCMT N-SU CCMT 09T302N-SU CCMT 09T304N-SU CCMT 09T308N-SU CCMT N-SU CCMT N-SU Light Cutting Positive CCMT ELU CCMT ELU CCMT ELU CCMT ELU CCMT ELU CCMT N-LU CCMT N-LU CCMT 09T304N-LU CCMT 09T308N-LU AC630M T2000Z T3000Z Cermet Dia Light Cutting CCMT ELUW CCMT ELUW CCMT ELUW CCMT 09T304N-LUW CCMT 09T308N-LUW T2000Z T3000Z Cermet Dia Light Cutting CCMT EMU CCMT EMU CCMT EMU CCMT 09T304N-MU CCMT 09T308N-MU AC300G Cermet Dia Medium Cutting 0 CCMA CCMA CCMA CCMA CCMA 09T304 CCMA CCMA 09T308 No Breaker Cermet AC300G Dia

64 Indexable CCGT: FX, FZ Indexable for Turning Positive CCGT FX CCGT RFX CCGT LFX CCGT RFX CCGT LFX CCGT RFX CCGT LFX CCGT RFX CCGT LFX CCGT RFX CCGT LFX CCGT RFX CCGT LFX CCGT RFX CCGT LFX CCGT RFX CCGT RFX CCGT LFX Cermet CCGT R-FX CCGT L-FX CCGT R-FX CCGT L-FX CCGT R-FX CCGT L-FX CCGT R-FX CCGT L-FX CCGT 09T3003R-FX CCGT 09T3003L-FX CCGT 09T301R-FX CCGT 09T301L-FX CCGT 09T302R-FX CCGT 09T302L-FX CCGT 09T304R-FX CCGT 09T308R-FX CCGT 09T308L-FX ACZ310 T2000Z EH10Z Dia Finishing CCGT FZ CCGT RFZ CCGT LFZ CCGT RFZ CCGT LFZ CCGT RFZ CCGT LFZ CCGT RFZ CCGT LFZ CCGT RFZ CCGT LFZ CCGT RFZ CCGT LFZ CCGT RFZ CCGT LFZ = USA stocked item = Worldwide Warehouse item = USA limited availability item Cermet CCGT R-FZ CCGT L-FZ CCGT R-FZ CCGT L-FZ CCGT R-FZ CCGT L-FZ CCGT 09T3003R-FZ CCGT 09T3003L-FZ CCGT 09T301R-FZ CCGT 09T301L-FZ CCGT 09T302R-FZ CCGT 09T302L-FZ CCGT 09T304R-FZ CCGT 09T304L-FZ ACZ310 Dia Finishing 62

65 Indexable for Turning Indexable CNGG: EFM, NAG, CCGD, CPMT: ENS CCGT EFM CCGT EFM CCGT EFM CCGT EFM CCGT EFM CCGT EFM CCGT EFM CCGT EFM CCGT EFM CCGT NAG CCGT NAG CCGT NAG CCGT NAG CCGD No Breaker CCGD 21.5V CCGW CCGD CCGW CCGD V CCGW CCGD CCGW Cermet CCGT N-AG CCGT 09T304N-AG CCGT 09T308N-AG ACZ310 CCGT N-SC CCGT N-SC CCGT N-SC CCGT N-SC CCGT N-SC CCGT 09T3003N-SC CCGT 09T301N-SC CCGT 09T302N-SC T2000Z Cermet Cermet H1 H Dia Dia. Dia Depth of Cut (inches) Light Cutting 0 Feedrate (IPR) Positive 80 DIAMOND INSERTS 11 Positive CPMT ENS CPMT ENS CPMT ENS CPMT ENS CPMT 322 ENS CPMT ENX CPMT 432 ENS CPMT 532 ENS Cermet CPMT N-US CPMT N-US CPMT N-US CPMT N-US CPMT 09T308N-US CPMT N-US CPMT N-US AC720 Dia Light Cutting 63

66 Indexable CPMT: ELU, ELUW, ESU, EMU, CPMA Indexable for Turning Positive CPMT ELU CPMT ELU CPMT 321 ELU CPMT 322 ELU CPMT ELUW CPMT 321 ELUW CPMT 322 ELUW CPMT ESU CPMT ESU CPMT ESU CPMT ESU CPMT ESU CPMT 321 ESU CPMT 322 ESU CPMT ESU CPMT ESU CPMT EMU CPMT EMU CPMT EMU CPMT 321 EMU CPMT 322 EMU CPMA Cermet CPMA 321 CPMA CPMA 322 CPMA Cermet CPMT N-LU CPMT N-LU CPMT N-LU AC630M AC304 AC610M AC630M EH510Z EH520Z T2000Z T3000Z CPMT N-SU CPMT N-SU CPMT N-SU CPMT N-SU CPMT N-SU CPMT N-SU CPMT 09T304N-SU CPMT 09T308N-SU Cermet AC300G CPMT N-MU CPMT N-MU CPMT N-MU CPMT N-MU No Breaker Cermet AC300G T2000Z T3000Z Cermet CPMT N-LUW CPMT N-LUW T2000Z T3000Z Dia Dia. Dia Dia. Dia Light Cutting Light Cutting Light Cutting Medium Cutting 64 = USA stocked item = Worldwide Warehouse item = USA limited availability item

67 Indexable for Turning Indexable CPGT, CPGM, DCMT: EFP, ESJ CPGT CPGT CPGT CPGT CPGT CPGT 321 CPGT 322 CPGT CPGT 431 CPGT 432 CPGM CPGM CPGM 321 CPGM 322 CPGM CPGM 431 CPGM 432 CPGT N-SD CPGT N-SD CPGT N-SD CPGT N-SD CPGT N-SD CPGT N-SD CPGT N-SD CPGT N-SD CPGT N-SD Cermet CPGH N-SD CPGH N-SD CPGH N-SD CPGH N-SD CPGH N-SD CPGH N-SD EH10Z EH510Z EH520Z EH10Z Cermet T2000Z T3000Z T2000Z EH510 G10E Dia Dia Light Cutting 90 Light Cutting Positive DIAMOND 55 INSERTS 7 Positive DCMT EFP DCMT EFP DCMT EFP DCMT EFP DCMT 32.52EFP DCMT N-FP DCMT N-FP DCMT 11T304N-FP DCMT 11T308N-FP Cermet Dia Light Cutting DCMT ESJ DCMT ESJ DCMT ESJ DCMT ESJ DCMT N-SJ DCMT 11T304N-SJ DCMT 11T308N-SJ Cermet Dia Light Cutting 65

68 Indexable DCMT: ENK, ELU, ESU, EMU Indexable for Turning Positive DCMT ENK DCMT ENK DCMT ENK DCMT ENK DCMT ELU DCMT ELU DCMT ELU DCMT ELU DCMT ELU DCMT ELU DCMT N-SK DCMT 11T304N-SK DCMT 11T308N-SK Cermet DCMT N-LU DCMT N-LU DCMT 11T302N-LU DCMT 11T304N-LU DCMT 11T308N-LU AC630M ACZ310 T2000Z T3000Z Dia Dia Light Cutting Light Cutting DCMT ESU DCMT ESU DCMT ESU DCMT ESU DCMT ESU DCMT ESU DCMT ESU DCMT N-SU DCMT N-SU DCMT N-SU DCMT 11T302N-SU DCMT 11T304N-SU DCMT 11T308N-SU AC610M AC630M EH510Z EH520Z T2000Z T3000Z Cermet Dia Light Cutting 0 DCMT EMU DCMT EMU DCMT EMU DCMT 11T304N-MU DCMT 11T308N-MU AC300G Dia Medium Cutting 0 = USA stocked item = Worldwide Warehouse item = USA limited availability item 66

69 Indexable for Turning Indexable DCMA, DCGT: FX, FY DCMA DCMA DCMA DCMA DCMA DCMA DCMA 11T304 DCMA DCMA 11T308 DCGT FX DCGT RFX DCGT LFX DCGT RFX DCGT LFX DCGT RFX DCGT LFX DCGT RFX DCGT LFX DCGT RFX DCGT LFX DCGT RFX DCGT LFX DCGT FY DCGT RFY DCGT LFY DCGT RFY DCGT LFY DCGT RFY DCGT LFY DCGT RFY DCGT LFY DCGT LFY DCGT RFY DCGT LFY Cermet DCGT R-FX DCGT L-FX DCGT R-FX DCGT L-FX DCGT R-FX DCGT L-FX DCGT 11T3003R-FX DCGT 11T3003L-FX DCGT 11T301R-FX DCGT 11T301L-FX DCGT 11T302R-FX DCGT 11T302L-FX AC300G ACZ310 Cermet Cermet ACZ310 DCGT R-FY DCGT L-FY DCGT R-FY DCGT L-FY DCGT R-FY DCGT L-FY DCGT 11T3003R-FY DCGT 11T3003L-FY DCGT 11T301L-FY DCGT 11T302R-FY DCGT 11T304L-FY Dia Dia Dia Depth of Cut (inches) Finishing Feedrate (IPR) Positive 67

70 Indexable DCGT: W, EFM, NAG Indexable for Turning Positive DCGT W DCGT R DCGT L DCGT R DCGT L DCGT R DCGT L DCGT R DCGT L Cermet DCGT R-W DCGT L-W DCGT R-W DCGT L-W DCGT 11T304R-W DCGT 11T304L-W DCGT 11T308R-W DCGT 11T308L-W Dia Light Cutting DCGT EFM DCGT EFM DCGT EFM DCGT EFM DCGT EFM DCGT EFM DCGT EFM DCGT EFM DCGT EFM DCGT EFM DCGT EFM DCGT EFM DCGT EFM Cermet DCGT N-SC DCGT N-SC DCGT N-SC DCGT N-SC DCGT N-SC DCGT N-SC DCGT N-SC DCGT 11T3003N-SC DCGT 11T301N-SC DCGT 11T302N-SC DCGT 11T304N-SC DCGT 11T308N-SC ACZ310 T2000Z T3000Z Dia Light Cutting DCGT NAG DCGT NAG DCGT NAG DCGT NAG DCGT NAG DCGT NAG = USA stocked item = Worldwide Warehouse item = USA limited availability item Cermet DCGT N-AG DCGT N-AG DCGT 11T302N-AG DCGT 11T304N-AG DCGT 11T308N-AG H1 Dia Depth of Cut (inches) 0 Feedrate (IPR) 68

71 Indexable for Turning Indexable DCGD, DPMT: ESU, DPGT: FX, FY DCGD 55 DIAMOND INSERTS 11 Positive No Breaker DCGD 21.5V DCGW DCGD DCGW DCGD V DCGW DCGD DCGW DPMT ESU Cermet H2 Dia DPMT ESU DCMT N-SU DPMT ESU DCMT 11T304N-SU DPMT ESU DCMT 11T308N-SU 0 Cermet Dia. Light Cutting Positive DPGT FX DPGT RFX DPGT LFX DPGT RFX DPGT LFX DPGT RFX DPGT LFX DPGT RFX DPGT LFX DPGT FY DPGT RFY DPGT LFY DPGT RFY DPGT RFY DPGT RFY Cermet DPGT R-FX DPGT L-FX DPGT R-FX DPGT L-FX DPGT 11T301R-FX DPGT 11T301L-FX DPGT 11T302R-FX DPGT 11T302L-FX DPGT R-FY DPGT L-FY DPGT R-FY DPGT 11T301R-FY DPGT 11T302R-FY ACZ310 Cermet ACZ310 Dia Dia Depth of Cut (inches) Finishing Feedrate (IPR) 69

72 Positive Indexable RCMX: RP, SCMT: EFP, ESJ, ENK ROUND INSERTS 7 Positive RCMX RP RCMX RCMX RCMX RCMX RCMX 1003MON-RP RCMX 1204MON-RP RCMX 1606MON-RP RCMX 2006MON-RP AC300G Indexable for Turning A30 Dia SQUARE INSERTS 7 Positive SCMT EFP SCMT EFP SCMT EFP SCMT 09T304N-FP SCMT 09T308N-FP Cermet Dia Light Cutting SCMT ESJ SCMT ESJ SCMT ESJ SCMT 09T304N-SJ SCMT 09T308N-SJ T2000Z Cermet Dia Light Cutting SCMT ENK SCMT ENK SCMT ENK SCMT 431 ENK SCMT 432 ENK SCMT 433 ENK SCMT 09T304N-SK SCMT 09T308N-SK SCMT N-SK SCMT N-SK SCMT N-SK AC300G Cermet Dia Light Cutting 70

73 Indexable for Turning Indexable SCMT: ESU, ELU, EMU, SCMA, SCGT: FX SCMT ESU AC610M AC630M SCMT ESU SCMT 09T304N-SU SCMT ESU SCMT 09T308N-SU SCMT 431 ESU SCMT N-SU SCMT 432 ESU SCMT N-SU SCMT ELU SCMT ELU SCMT ELU T2000Z Cermet Cermet SCMT 09T304N-LU SCMT 09T308N-LU AC630M T2000Z T3000Z Dia. Dia Light Cutting 0 Light Cutting Positive SCMT EMU SCMT EMU SCMT 432 EMU Cermet SCMT 09T308N-MU SCMT N-MU AC300G Dia Medium Cutting 0 SCMA SCMA SCMA 09T308 SCMA 432 SCMA SCMA 433 SCMA SCGT FX SCGT RFX SCGT LFX SCGT RFX SCGT LFX = USA stocked item = Worldwide Warehouse item = USA limited availability item Cermet Cermet SCGT 09T302R-FX SCGT 09T302L-FX SCGT 09T304R-FX SCGT 09T304L-FX ACZ Dia. Dia Finishing 71

74 Indexable SCGT: EFM, SCGD, SCGA, SPMT: ENS, EFK Indexable for Turning Positive SCGT EFM SCGT EFM SCGT EFM SCGT EFM SCGT EFM SCGD SCGA SCGT N-SC SCGT N-SC SCGT 09T301N-SC SCGT 09T302N-SC No Breaker SCGD V SCGW SCGD SCGW SCGA 32.5V SCGW 09T300 SCGA SCGW 09T301 ACZ310 Cermet Cermet H2 Dia Dia Light Cutting SQUARE INSERTS 11 Positive SPMT ENS SPMT ENS SPMT ENS SPMT ENS SPMT 322 ENS SPMT ENX SPMT 432 ENS SPMT 532 ENS SPMT N-US SPMT N-US SPMT N-US SPMT N-US SPMT 09T308N-US SPMT N-US SPMT N-US AC720 Cermet A30 Dia SPMT SPMH Light Cutting SPMT EFK SPMT 321 EFK SPMT 322 EFK SPMT N-FK SPMT N-FK Cermet T2000Z Dia Light Cutting 72

75 Indexable for Turning Indexable SPMT: ELU, ENF, SPGG: SD, SPGA SPMT ELU SPMT 321 ELU SPMT 322 ELU Cermet SPMT N-LU SPMT N-LU AC630M T3000Z Dia Light Cutting 0 SPMT ENF SPMT 321 ENF SPMT 322 ENF SPMT N-SF SPMT N-SF Cermet Dia Light Cutting Positive SPGG SD SPGG L SPGG 321 R SPGG 321 L SPGG 322 R SPGG 322 L SPGT L-SD SPGT R-SD SPGT L-SD SPGT R-SD SPGT L-SD T2000Z T3000Z Cermet G10E Dia SD Light Cutting SPGA No Breaker SPGA 321 SPGW SPGA 322 SPGW Cermet G10E Dia = USA stocked item = Worldwide Warehouse item = USA limited availability item 73

76 Indexable SPMR: EFK, ENF, SPMN Indexable for Turning Positive SPMR EFK SPMR 321 EFK SPMR 322 EFK SPMR 421 EFK SPMR 422 EFK SPMR 423 EFK SPMR N-FK SPMR N-FK SPMR N-FK SPMR N-FK SPMR N-FK Cermet T2000Z Dia Light Cutting SPMR ENF SPMR 321 ENF SPMR 322 ENF SPMR 421 ENF SPMR 422 ENF SPMR 423 ENF SPMR N-SF SPMR N-SF SPMR N-SF SPMR N-SF SPMR N-SF Cermet Dia Light Cutting SPMN SPMN 321 SPMN SPMN 322 SPMN SPMN 421 SPMN SPMN 422 SPMN SPMN 423 SPMN SPMN 424 SPMN SPMN 434 SPMN SPMN 532 SPMN SPMN 533 SPMN SPMN 631 SPMN SPMN 632 SPMN SPMN 633 SPMN SPMN 634 SPMN = USA stocked item = Worldwide Warehouse item = USA limited availability item No Breaker Cermet AC325 AC300G ST20E ST30E A30 G10E Dia

77 Indexable for Turning Indexable SPG, TBGT: FW, FX SPG No Breaker SPG 321 SPGN SPG 322 SPGN SPG 323 SPGN SPG 421 SPGN SPG 422 SPGN SPG 423 SPGN SPG 424 SPGN SPG 431 SPGN SPG 432 SPGN SPG 433 SPGN SPG 434 SPGN SPG 532 SPGN SPG 533 SPGN SPG 534 SPGN SPG 631 SPGN SPG 632 SPGN SPG 633 SPGN SPG 634 SPGN AC325 AC720 EH10Z EH20Z T2000Z Cermet G10E Dia. - Positive 60 TRIANGLE INSERTS 5 Positive TBGT FW TBGT RFW TBGT LFW TBGT 521 RFW TBGT 521 LFW Cermet TBGT R-FW TBGT L-FW TBGT R-FW TBGT L-FW T2000Z Dia Light Cutting TBGT FX TBGT RFX TBGT LFX TBGT 521 RFX TBGT 521 LFX Cermet TBGT R-FX TBGT L-FX TBGT R-FX TBGT L-FX ACZ310 AC325 EH10Z Dia Finishing 75

78 Indexable TBGT: FY, W, TCMT: EFP, ESJ Indexable for Turning Positive TBGT FY TBGT 520 RFY TBGT 520 LFY TBGT RFY TBGT LFY TBGT 521 RFY TBGT 521 LFY Cermet TBGT R-FY TBGT L-FY TBGT R-FY TBGT L-FY TBGT R-FY TBGT L-FY ACZ310 Dia Depth of Cut (inches) Feedrate (IPR) TBGT W TBGT R TBGT L TBGT 521 R TBGT 521 L Cermet TBGT R-W TBGT L-W TBGT R-W TBGT L-W ACZ310 T2000Z T3000Z G10E Dia Light Cutting 60 TRIANGLE INSERTS 7 Positive TCMT EFP TCMT EFP TCMT EFP TCMT EFP TCMT EFP TCMT N-FP TCMT N-FP TCMT 16T304N-FP TCMT 16T308N-FP T2000Z Cermet Dia Light Cutting TCMT ESJ TCMT ESJ TCMT ESJ TCMT ESJ TCMT ESJ TCMT N-SJ TCMT N-SJ TCMT 16T304N-SJ TCMT 16T308N-SJ T2000Z Cermet Dia Light Cutting 76

79 Indexable for Turning Indexable TCMT: ENK, ESU, ELU TCMA TCMT ENK TCMT ENK TCMT ENK TCMT ENK TCMT ENK TCMT ENK TCMT N-SK TCMT N-SK TCMT 16T304N-SK TCMT 16T308N-SK TCMT 16T312N-SK AC300G Dia Light Cutting Positive TCMT ESU AC610M AC630M EH510Z EH520Z T2000Z T3000Z Cermet Dia. TCMT ESU TCMT ESU TCMT ESU TCMT ESU TCMT ESU TCMT ESU TCMT N-SU TCMT N-SU TCMT N-SU TCMT 16T302N-SU TCMT 16T304N-SU TCMT 16T308N-SU Light Cutting TCMT ELU TCMT ELU TCMT ELU TCMT ELU TCMT ELU Cermet TCMT N-LU TCMT N-LU TCMT 16T304N-LU TCMT 16T308N-LU AC630M T2000Z T3000Z Dia Light Cutting TCMA TCMA TCMA TCMA TCMA TCMA TCMA 11T304 TCMA TCMA 11T308 TCMA TCMA 11T312 No Breaker Cermet AC300G Dia = USA stocked item = Worldwide Warehouse item = USA limited availability item 77

80 Indexable TCGT: FX, FY, EFM, TCGD, TCGA Indexable for Turning Positive TCGT FX TCGT RFX TCGT LFX TCGT RFX TCGT FY TCGT RFY TCGT LFY TCGT RFY TCGT LFY TCGT EFM TCGT 630 EFM TCGT EFM TCGT EFM TCGT EFM TCGT EFM TCGT EFM TCGD TCGT R-FY TCGT L-FY TCGT R-FY TCGT L-FY TCGT N-SC TCGT N-SC TCGT N-SC TCGT N-SC TCGT N-SC TCGT N-SC TCGA 21.5V TCGW TCGA TCGW = USA stocked item = Worldwide Warehouse item = USA limited availability item Cermet No Breaker TCGD 63V TCGW TCGD 630 TCGW TCGD V TCGW TCGD TCGW TCGA Cermet TCGT R-FX TCGT L-FX TCGT R-FX No Breaker ACZ310 ACZ310 ACZ310 T2000Z Cermet Cermet Cermet H2 H Dia. Dia Dia Dia Dia Depth of Cut (inches) Finishing Feedrate (IPR) Light Cutting 78

81 60 TRIANGLE INSERTS 11 Positive TPMT EFK TPMT 221 EFK TPMT 222 EFK TPMT 331 EFK TPMT 332 EFK Indexable for Turning TPMT N-FK TPMT N-FK TPMT N-FK TPMT N-FK Cermet T2000Z Indexable TPMT: EFK, ELU, ESU Dia Light Cutting Positive TPMT ELU TPMT ELU TPMT ELU TPMT 221 ELU TPMT 222 ELU Cermet TPMT N-LU TPMT N-LU TPMT N-LU TPMT N-LU ACZ310 AC630M T2000Z T3000Z Dia Light Cutting 0 TPMT ESU TPMT ESU TPMT ESU TPMT ESU TPMT ESU TPMT ESU TPMT ESU TPMT 221 ESU TPMT 222 ESU TPMT ESU TPMT ESU TPMT 331 ESU TPMT 332 ESU TPMT N-SU TPMT N-SU TPMT N-SU TPMT N-SU TPMT N-SU TPMT N-SU TPMT N-SU TPMT N-SU TPMT 16T304N-SU TPMT 16T308N-SU TPMT N-SU TPMT N-SU Cermet AC304 AC610M AC630M EH510Z EH520Z T2000Z T3000Z Dia Light Cutting 79

82 Indexable TPMT: ENF, EMU, TPGT: FW Indexable for Turning Positive TPMT ENF TPMT 221 ENF TPMT 222 ENF TPMT 331 ENF TPMT 332 ENF TPMT EMU TPMT 221 EMU TPMT 222 EMU TPMT 331 EMU TPMT 332 EMU TPMT N-SF TPMT N-SF TPMT N-SF TPMT N-SF EH10Z EH20Z Cermet EH10 Cermet TPMT N-MU TPMT N-MU TPMT N-MU TPMT N-MU AC300G Dia Dia For TPMT 0 Light Cutting For TPMH Medium Cutting TPGT FW TPGT RFW TPGT LFW TPGT 631 RFW TPGT 631 LFW TPGT RFW TPGT LFW TPGT RFW TPGT LFW = USA stocked item = Worldwide Warehouse item = USA limited availability item TPGT R-FW TPGT L-FW TPGT R-FW TPGT L-FW TPGT R-FW TPGT L-FW TPGT R-FW TPGT L-FW Cermet T2000Z Dia Light Cutting 80

83 Indexable for Turning Indexable TPGT: FX, FY TPGT FX TPGT RFX TPGT LFX TPGT 631 RFX TPGT 631 LFX TPGT LFX TPGT RFX TPGT LFX TPGT RFX TPGT LFX TPGT RFX TPGT LFX TPGT RFX TPGT LFX TPGT 221 RFX TPGT 221 LFX TPGT R-FX TPGT L-FX TPGT R-FX TPGT L-FX TPGT L-FX TPGT R-FX TPGT L-FX TPGT R-FX TPGT L-FX TPGT L-FX TPGT L-FX TPGT R-FX TPGT L-FX TPGT R-FX TPGT L-FX AC325 ACZ310 EH10Z Cermet Dia Finishing Positive TPGT FY TPGT 630 RFY TPGT 630 LFY TPGT RFY TPGT LFY TPGT 631 RFY TPGT 631 LFY TPGT RFY TPGT LFY TPGT RFY TPGT LFY TPGT LFY TPGT 220 RFY TPGT 220 LFY TPGT RFY TPGT LFY TPGT 221 RFY TPGT 221 LFY TPGT 222 RFY TPGT 222 LFY Cermet TPGT R-FY TPGT L-FY TPGT R-FY TPGT L-FY TPGT R-FY TPGT L-FY TPGT R-FY TPGT L-FY TPGT R-FY TPGT L-FY TPGT L-FY TPGT R-FY TPGT L-FY TPGT R-FY TPGT L-FY TPGT R-FY TPGT L-FY TPGT R-FY TPGT L-FY ACZ310 T2000Z T3000Z Dia Depth of Cut (inches) Feedrate (IPR) To combat built-up edge, increase your surface feet per minute and add coolant if possible. 81

84 Indexable TPGT: W, TPGG: SD, TPGA Indexable for Turning Positive TPGT W TPGT R TPGT L TPGT 631 R TPGT 631 L TPGG SD TPGG R TPGG L TPGG 221 R TPGG 221 RW TPGG 221 L TPGG 221 LW TPGG 222 R TPGG 222 RW TPGG 222 L TPGG 222 LW TPGG 321 R TPGG 321 L TPGG 322 R TPGG 322 L TPGG 330 R TPGG 330 L TPGG R TPGG L TPGG 331 R TPGG 331 L TPGG 332 R TPGG 332 L W = Wiper insert TPGT R-W TPGT L-W TPGT R-W TPGT L-W ACZ310 TPGT R-SD TPGT L-SD TPGT R-SD TPGT RW-SD TPGT L-SD TPGT LW-SD TPGT R-SD TPGT RW-SD TPGT L-SD TPGT LW-SD TPGT R-SD TPGT L-SD TPGT R-SD TPGT L-SD TPGT R-SD TPGT L-SD TPGT R-SD TPGT L-SD TPGT R-SD TPGT L-SD TPGT R-SD TPGT L-SD ACZ310 EH10Z T2000Z T3000Z Cermet G10E EH10Z Cermet T2000Z T3000Z G10E Dia Dia Light Cutting SD Light Cutting SDW Light Cutting TPGA No Breaker TPGA TPGW TPGA 221 TPGW TPGA 222 TPGW TPGA TPGW TPGA 331 TPGW TPGA 332 TPGW Cermet G10E Dia

85 Indexable for Turning Indexable TPMR: EFK, ENF TPMN TPMR EFK TPMR EFK TPMR EFK TPMR EFK TPMR EFK TPMR 221 EFK TPMR 222 EFK TPMR 321 EFK TPMR 322 EFK TPMR 323 EFK Cermet TPMR N-FK TPMR N-FK TPMR N-FK TPMR N-FK TPMR N-FK TPMR N-FK TPMR N-FK TPMR N-FK TPMR N-FK T2000Z Dia Light Cutting Positive TPMR ENF TPMR 221 ENF TPMR 222 ENF TPMR 321 ENF TPMR 322 ENF TPMR 323 ENF TPMR 432 ENF TPMR 433 ENF TPMR N-SF TPMR N-SF TPMR N-SF TPMR N-SF TPMR N-SF TPMR N-SF TPMR N-SF Cermet Dia Light Cutting TPMN TPMN 221 TPMN TPMN 222 TPMN TPMN 321 TPMN TPMN 322 TPMN TPMN 323 TPMN TPMN 431 TPMN TPMN 432 TPMN TPMN 433 TPMN TPMN 434 TPMN = USA stocked item = Worldwide Warehouse item = USA limited availability item No Breaker Cermet AC325 AC720 AC300G ST10P ST20E ST30E A30 G10E Dia

86 Indexable TPG, TEGE, TEGN Indexable for Turning Positive TPG TPG TPGN TPG 221 TPGN TPG 222 TPGN TPG TPGN TPG 321 TPGN TPG 322 TPGN TPG 323 TPGN TPG 324 TPGN TPG 332 TPGN TPG TPGN TPG 431 TPGN TPG 432 TPGN TPG 433 TPGN TPG 434 TPGN TPG 436 TPGN TPG 532 TPGN TPG 544 TPGN No Breaker Cermet EH10Z EH20Z AC325 AC720 T2000Z A30 ST10P ST30E G10E H Dia. 60 TRIANGLE INSERTS 20 Positive TEGE TEGE TEGE TEGE TEGE No Breaker Cermet H1 Dia TEGN TEGN TEGN TEGN 221 TEGN TEGN 222 TEGN TEGN TEGN TEGN 321 TEGN TEGN 322 TEGN TEGN 431 TEGN No Breaker Cermet A30 H1 Dia

87 35 DIAMOND INSERTS 5 Positive VBMT ENK VBMT 332 ENK Indexable for Turning VBMT N-SK Indexable VBMT: ENK, ELU, ESU VBMA Dia Light Cutting Positive VBMT ELU VBMT 221 ELU VBMT 331 ELU VBMT 332 ELU Cermet VBMT N-LU VBMT N-LU VBMT N-LU ACZ310 AC630M T2000Z T3000Z Dia Light Cutting 0 VBMT ESU VBMT 221 ESU VBMT 222 ESU VBMT 331 ESU VBMT 332 ESU VBMT N-SU VBMT N-SU VBMT N-SU VBMT N-SU AC610M AC630M EH510Z EH520Z T2000Z T3000Z Cermet Dia Light Cutting 0 VBMA VBMA 331 VBMA VBMA 332 VBMA No Breaker Cermet AC300G Dia = USA stocked item = Worldwide Warehouse item = USA limited availability item 85

88 Indexable VCMT: EFP, ENK, ESU, ELU VCGT: NAG Indexable for Turning 35 DIAMOND INSERTS 7 Positive VCMT EFP VCMT 331 EFP VCMT 332 EFP VCMT N-FP VCMT N-FP Cermet T2000Z Dia Light Cutting Positive VCMT ENK VCMT 331 ENK VCMT 332 ENK VCMT N-SK VCMT N-SK Dia Light Cutting VCMT ESU VCMT 331 ESU VCMT 332 ESU VCMT N-SU VCMT N-SU AC610M AC630M EH510Z EH520Z Cermet Dia Light Cutting 0 VCMT ELU VCMT 331 ELU VCMT 332 ELU VCMT N-LU VCMT N-LU AC630M T2000Z T3000Z Cermet Dia Light Cutting 0 VCGT NAG VCGT NAG VCGT 221 NAG VCGT 332 NAG VCGT 333 NAG Cermet VCGT N-AG VCGT N-AG VCGT N-AG VCGT N-AG ACZ310 H1 Dia Depth of Cut (inches) 0 Feedrate (IPR) 86

89 Indexable for Turning Indexable VCGT: FX, FY VPGT: FX, FY VCGT FX VCGT 220 RFX VCGT 220 LFX VCGT RFX VCGT LFX VCGT 221 RFX VCGT 221 LFX VCGT FY VCGT 220 RFY VCGT 220 LFY VCGT RFY VCGT LFY Cermet VCGT R-FX VCGT L-FX VCGT R-FX VCGT L-FX VCGT R-FX VCGT L-FX ACZ310 Cermet VCGT R-FY VCGT L-FY VCGT R-FY VCGT L-FY ACZ310 Dia Dia Depth of Cut (inches) Finishing Feedrate (IPR) Positive 35 DIAMOND INSERTS 11 Positive VPGT FX VPGT 220 RFX VPGT 220 LFX VPGT RFX VPGT LFX Cermet VPGT R-FX VPGT L-FX VPGT R-FX VPGT L-FX ACZ310 Dia Finishing VPGT FY VPGT 220 RFY VPGT 220 LFY VPGT RFY VPGT LFY = USA stocked item = Worldwide Warehouse item = USA limited availability item Cermet VPGT R-FY VPGT L-FY VPGT R-FY VPGT L-FY ACZ310 Dia Depth of Cut (inches) Feedrate (IPR) 87

90 Positive Indexable WBGT: FW, FX, FY, W 80 TRIGON INSERTS 5 Positive WBGT FW WBGT RFW WBGT LFW WBGT 521 RFW WBGT 521 LFW WBGT RFW WBGT LFW WBGT 631 RFW WBGT 631 LFW WBGT R-FW WBGT L-FW WBGT R-FW WBGT L-FW WBGT R-FW WBGT L-FW WBGT R-FW WBGT L-FW Indexable for Turning Cermet T2000Z Dia Light Cutting WBGT FX WBGT RFX WBGT 521 RFX WBGT RFX WBGT LFX WBGT 631 LFX WBGT 631 RFX Cermet WBGT R-FX WBGT R-FX WBGT R-FX WBGT L-FX WBGT L-FX WBGT R-FX ACZ310 Dia Finishing WBGT FY WBGT RFY WBGT LFY WBGT 521 RFY WBGT 521 LFY Cermet WBGT R-FY WBGT L-FY WBGT R-FY WBGT L-FY ACZ310 Dia Depth of Cut (inches) Feedrate (IPR) WBGT W WBGT R WBGT L WBGT 521 R WBGT 521 L WBGT R-W WBGT L-W WBGT R-W WBGT L-W Cermet T2000Z Dia Light Cutting 88

91 t 80 TRIGON INSERTS 11 Positive WPMT ESJ WPMT ESJ WPMT ESJ Indexable for Turning WPMT N-SJ WPMT N-SJ Cermet Indexable WPMT: ESJ, CTR, BTR Dia Positive SWISS TOOLING Cut-Off CTR Cermet Dimensions (mm) Drawings CTR121005R CTR121005R CTR121005N CTR121005N CTR121005L CTR121005L CTR121505R CTR121505R CTR121505N CTR121505N CTR121505L CTR121505L CTR122005R CTR122005R CTR122005N CTR122005N CTR122005L CTR122005L Maximum cut-off diameter = 12.0mm ACZ310 t R W H R =20 R R 55 H R W =20 R N L Back Turn BTR BTR3505 BTR BTR3505 BTR3515 ACZ150 ACZ310 Cermet Dimensions (mm) R 2.5 Drawing Ø = USA stocked item = Worldwide Warehouse item = USA limited availability item 89

92 .. Indexable SWISS TOOLING Boring Rough ød1 10 l Indexable for Turning Boring Finising ød1 10 l F el F el Positive Dimension (mm) Min. Nose Bore Dia F e Radius L l KBMXR KBMXR KBMXR KBMXR KBMXR KBMXR KBMXR KBMXR KBMXR KBMXR KBMXR KBMXR ACZ310 Dimension (mm) Min. Nose Bore Dia F e Radius L l KBMXR T KBMXR T KBMXR T KBMXR T KBMXR T KBMXR T KBMXR T KBMXR T KBMXR T KBMXR T KBMXR T KBMXR T T = Free cutting ACZ ød1 min. Bore Dia. 10 L F l Figure shows left hand insert Dimension (mm) Min. Nose Bore Dia F e Radius L l KBMXL R KBMXL R KBMXL R KBMXL R KBMXL R KBMXL R ACZ310 SPB TOOLHOLDER INSERTS Blank ➀ ➁ ➂ (1.0) Sharp Edge 17.2 (20.14) 1.0 Dimension E (mm) Appl. Fig PBVX1102R-NB PBVX1102R-NB 17.2 General 1 PBVX1102R-SB PBVX1102R-SB Sharp edge 2 PBVX1102R-BB PBVX1102R-BB 17.2 Special 3 Note: Special jigs are available for insert grinding E BL130 Grooving t Max. Depth L Sharp PBVG1102R-030 PBVG1102R-030 PBVG1102R PBVG1102R-030 PBVG1102R-050 PBVG1102R Dimension (mm) Groove Depth t BL130 Turning ➀ Sharp Sharp 2 38 PBVFW1102R PBVFN1102R (1.2) ➁ 5 PBVFW1102R PBVFN1102R Dimension Cutter Edge Wiper Edge Yes No Fig 1 2 BL130 Threading ➀. 35±. 3 MaxR PBVTF1102R PBVTB1102R ➁. 35±. 3 PBVTF1102R PBVTB1102R Max. Depth MaxR Dimension (mm) Pitch 0.2 ~ ~ Fig 1 2 BL130 90

93 Threading, Grooving & Cut-Off Pages Threading, Grooving, & Cut-Off Table of Contents Threading, Grooving & Cut-Off : Pages Threading Grooving Cut-Off

94 Threading TME, TUE, TWE External Laydown Threading ø.375 ±0.002 b a R.143 ø.150 Full Profile (ISO Metric) Threading, Grooving, & Cut-Off Cat No. TME100R TME125R TME150R TME175R TME200R TME250R TME300R Pitch/mm Threads/inch Stock Grade Cermet A30 EH20Z AC225 T130A R Included Angle θ a b Full Profile (Inch) Cat No. TUE24R TUE20R TUE18R TUE16R TUE14R TUE12R TUE08R Stock Grade Threads/inch Pitch/mm Cermet R A30 EH20Z AC225 T130A Included Angle θ a b Partial Profile (60 ) Cat No. TME1020R TME1530R Pitch/mm Threads/inch Stock Grade Cermet A30 EH20Z AC225 T130A 1.0~2.0 24~ ~ ~ R Included Angle θ a b Partial Profile (55 ) Cat No. TWE1410R TWE2416R Stock Grade (Inch) Threads/inch Cermet R A30 EH20Z AC225 T130A 14~ ~ Included Angle θ a b

95 Internal Laydown Threading Threading TMI, TNP ø.375 ± R a b ø.150 Full Profile (ISO Metric) Cat No. TMI100R TMI125R TMI150R TMI175R TMI200R TMI250R TMI300R Stock Grade Included Pitch/mm Threads/inch Cermet R Angle a b A30 EH20Z AC225 T130A θ Threading, Grooving, & Cut-Off Partial Profile (60 ) Cat No. TMI 1020R TMI 1530R Pitch/mm Threads/inch Stock Grade Cermet A30 EH20Z AC225 T130A 1.00~ ~ ~ ~ R Included Angle θ a b Full Profile (NPT) Cat No. TNPTI115R Pitch/mm Stock Grade Included Threads/inch Cermet R Angle a b A30 EH20Z AC225 T130A θ

96 Threading, Grooving, & Cut-Off Grooving SG, SG-CB, CFB, PFT SUMINOTCH GROOVING INSERTS Right Hand SG-2031R SG-2041R SG-2047R SG-2058R SG-2062R SG-2094R SG-2125R SG-3047R SG-3062R SG-3072R SG-3088R SG-3094R SG-3097R SG-3105R SG-3110R SG-3122R SG-3125R SG-3142R SG-3156R SG-3178R SG-3185R SG-3189R SG Left Hand SG-2031L SG-2041L SG-2047L SG-2058L SG-2062L SG-2094L SG-2125L SG-3047L SG-3062L SG-3072L SG-3088L SG-3094L SG-3097L SG-3105L SG-3110L SG-3122L SG-3125L SG-3142L SG-3156L SG-3178L SG-3185L SG-3189L CBN EH520V BN250 BN350 W R / / / / / / / / / / / / / / / / / / / / / /.025 Indexable for Grooving E T A B Gage Dia W R 3 O B E T Gage Dia. A Right Hand SG-CB Left Hand SG-3031R-CB SG-3031L-CB SG-3047R-CB SG-3047L-CB SG-3062R-CB SG-3062L-CB SG-3072R-CB SG-3072L-CB SG-3078R-CB SG-3078L-CB SG-3088R-CB SG-3088L-CB SG-3094R-CB SG-3094L-CB SG-3097R-CB SG-3097L-CB SG-3125R-CB SG-3125L-CB SG-3189R-CB SG-3189L-CB EH520V W R / / / / / / / / / /.025 E T A B Gage Dia W R 3 O B E T Gage Dia. A GROOVING INSERTS FOR CF AND PFE HOLDERS CFB 2 2 B T l PFT t Insert CFB3 CFB3T CFB5 CFB5T G10E θ B T Holder CF3-3 CF4-5 Insert PFT03 PFT04 PFT05 6 T Holder PFER PFER PFER

97 CUT-OFF INSERTS Indexable for Cut-Off WCF (General Steel) WCF A (Hard to Cut Materials Slow Feed) Cut-Off WCF WCF B (Cast Iron Aluminum Alloy) Neutral (N) 1/128 2 W 2 Right Hand (R) 1/ Left Hand (L) 8 2 1/128 WCFN2T WCFR2T WCFL2T WCFN3 WCFR3 WCFL3 WCFN4 WCFR4 WCFL4 WCFN5 WCFR5 WCFL5 W WCFN3A WCFR3A WCFL3A WCFN4A WCFR4A WCFL4A WCFN5A WCFR5A WCFL5A AC225 For use with the WCFH and STFH support blades or the STFS cut-off toolholder. Cermet T130A A30N G10E W WCFN3B WCFR3B WCFL3B WCFN4B WCFR4B WCFL4B WCFN5B WCFR5B WCFL5B G10E W Threading, Grooving, & Cut-Off 95

98

99 Ceramic Pages Ceramic Ceramic : Table of Contents Pages Ceramic

100 Ceramic CNMA, DNMA, SNMA, TNMA, WNMA Advanced Cutting Materials CNMA CNMA432 CNMA433 CNMA434 Grades NS260C NS Dimensions Radius Hole Diameter I.C. R DNMA DNMA432 DNMA433 Grades NS260C NS Dimensions Radius Hole Diameter I.C. R 80 T 55 T Ceramic SNMA SNMA432 SNMA433 Grades NS260C NS Dimensions Radius Hole Diameter I.C. R T TNMA TNMA332 TNMA333 TNMA334 Grades NS260C NS Dimensions Radius Hole Diameter I.C. 60 R T WNMA WNMA432 WNMA433 Grades NS260C NS Dimensions Radius Hole Diameter R For added wear resistance when turning gray cast iron, try the coated ceramic grade NS260C. I.C. T 98

101 Advanced Cutting Materials Ceramic CNMN, RNMN, SNMN, TNMN, SPMN CNMN CNMN432 CNMN433 CNMN434 Grades NS260C NS Dimensions Radius Hole Diameter I.C. R RNMN Grades NS260C NS260 Dimensions Radius Hole Diameter RNMN I.C. 80 T T SNMN SNMN432 SNMN433 SNMN434 SNMN435 Grades NS260C NS260 Dimensions Radius Hole Diameter I.C. R T TNMN TNMN332 TNMN333 TNMN334 Grades NS260C NS Dimensions Radius Hole Diameter I.C. 60 R T Ceramic SPMN SPMN422 SPMN423 Grades NS260C NS Dimensions.125 Radius Hole Diameter R I.C. T 99

102 Ceramic CNG, CNGA, DNGA, RNG, SNG Advanced Cutting Materials Ceramic CNG CNG432 CNG433 CNG434 CNG452 CNG453 CNG454 CNG643 CNG644 CNGA CNGA431 CNGA432 CNGA433 CNGA434 CNGA543 CNGA544 CNGA643 Grades NB90S NS30 Grades NB90S NS Dimensions Radius Dimensions Radius Hole Diameter Hole Diameter I.C. 80 I.C. 80 R T R T DNGA DNGA433 DNGA542 DNGA543 RNG RNG32 RNG42 RNG43 RNG45 SNG SNG 322 SNG 433 SNG 434 SNG 454 Grades NB90S NS30 Grades NB90S NS30 Grades NB90S NS Dimensions Radius Hole Diameter Dimensions Radius Dimensions Radius Hole Diameter Hole Diameter I.C. 55 I.C. I.C. R T T R T 100

103 Advanced Cutting Materials Ceramic SNGA, SPG, TNG, TNGA, TPG, VNGA SNGA SNGA432 SNGA433 SNGA434 SPG SPG322 SPG422 SPG423 SPG432 SPG634 TNG TNG221 TNG222 TNG321 TNG322 TNG331 TNG332 TNG334 TNG432 TNG433 Grades NB90S Grades NB90S NS30 NS30 Grades NB90S NS Dimensions Dimensions Radius Radius Dimensions Radius Hole Diameter Hole Diameter Hole Diameter I.C. I.C. I.C. R T R 11 T 60 R T TNGA TNGA321 TNGA322 TNGA332 TNGA333 TNGA432 TNGA433 TNGA434 TNGA438 TNGA543 TNGA544 TPG TPG221 TPG222 TPG321 TPG322 TPG323 TPG332 TPG432 TPG433 VNGA VNGA331 VNGA332 VNGA333 VNGA432 VNGA433 Grades NB90S NS30 Grades NB90S NS30 Grades NB90S NS Dimensions Radius Hole Diameter Dimensions Radius Dimensions Radius Hole Diameter Hole Diameter I.C. I.C. I.C R 60 R 11 T T R T Ceramic 101

104

105 PCBN & PCD Pages Table of Contents PCBN & PCD : Pages PCBN PCBN & PCD PCD

106 PCBN CNMA, CNGA Cubic Boron Nitride (PCBN) CNMA CNMA431 CNMA432 CNMA433 2MD-CNMA431 2MD-CNMA432 2MD-CNMA433 NS-CNMA431 NS-CNMA432 NS-CNMA433 NU-CNMA431 NU-CNMA432 NU-CNMA433 NU-CNMA432F No Breaker New ISO CNMA CNMA CNMA MD-CNMA MD-CNMA MD-CNMA NS-CNMA NS-CNMA NS-CNMA NU-CNMA NU-CNMA NU-CNMA NS-CNMA120408F Full Tip BN100 BNX20 BN250 BN300 BN500 BN600 BN700 Multi Mid-Tip BNX20 BN250 BN300 BN600 BN700 Multi Mini-Tip Mini-Tip Mini-Tip BN100 BNX10 BNX20 BNX25 BN250 BN300 BN500 BN600 Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. W = Wiper insert F = No edge preparation Max. Depth of Cut Diameter PCBN & PCD CNGA CNGA432 CNGA433 2NU-CNGA431 2NU-CNGA431F 2NU-CNGA431T 2NU-CNGA431W 2NU-CNGA432 2NU-CNGA432F 2NU-CNGA432T 2NU-CNGA432W 2NU-CNGA433 2NU-CNGA433T 2NC-CNGA432 2NC-CNGA433 4NC-CNGA431 4NC-CNGA432 4NC-CNGA433 4NC-CNGA431W 4NC-CNGA432W No Breaker New ISO CNGA CNGA NU-CNGA NU-CNGA120404F 2NU-CNGA120404T 2NU-CNGA120404W 2NU-CNGA NU-CNGA120408F 2NU-CNGA120408T 2NU-CNGA120408W 2NU-CNGA NU-CNGA120412T 2NC-CNGA NC-CNGA NC-CNGA NC-CNGA NC-CNGA NC-CNGA120404W 4NC-CNGA120408W BNS800 Solid CBN Multi Mid-Tip Multi Mini-Tip Mini-Tip Mini-Tip BNX10 BNX20 BN250 BN350 BN300 BN600 BN700 BNC80 BNC150 BNC200 BNC300 Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. W = Wiper insert F = No edge preparation T = X -25 o with hone Max. Depth of Cut Diameter Wiper inserts allow you to double the feed rate and maintain the same surface finish quality.

107 Cubic Boron Nitride (PCBN) PCBN CNGX, CNG, DNMA CNGX CNGX433 CNGX434 No Breaker New ISO CNGX CNGX BNS800 Solid CBN Multi Mid-Tip Multi Mini-Tip Mini-Tip Mini-Tip Max. Depth of Cut Diameter CNG CNG322 CNG322F CNG323 CNG323F CNG432 CNG433 CNG434 F = No edge preparation DNMA DNMA431 DNMA432 DNMA433 2MD-DNMA431 2MD-DNMA432 2MD-DNMA433 NS-DNMA431 NS-DNMA432 NS-DNMA433 NU-DNMA431 NU-DNMA432 NU-DNMA433 NU-DNMA432F No Breaker New ISO CNGN CNGN090308F CNGN CNGN090312F CNGN CNGN CNGN No Breaker New ISO DNMA DNMA DNMA MD-DNMA MD-DNMA MD-DNMA NS-DNMA NS-DNMA NS-DNMA NU-DNMA NU-DNMA NU-DNMA NU-DNMA150408F BNS800 Solid CBN Full Tip BN100 BNX20 BN250 BN300 BN500 BN600 BN700 Multi Mid-Tip Multi Mini-Tip Mini-Tip Mini-Tip Multi Mid-Tip BNX20 BN250 BN300 BN700 Multi Mini-Tip Mini-Tip Mini-Tip BNX10 BNX20 BNX25 BN250 BN300 BN500 BN600 Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. F = No edge preparation = USA stocked item = Worldwide Warehouse item = USA limited availability item Max. Depth of Cut Diameter Max. Depth of Cut Diameter PCBN & PCD Wiper style CBN should not be applied to concave or convex surfaces. For best results, use a 5 O lead toolholder or boring bar. 105

108 PCBN DNGA, DNG, RNG Cubic Boron Nitride (PCBN) DNGA No Breaker Full Tip Multi Mid-Tip Multi Mini-Tip 2NU-DNGA431 2NU-DNGA431F 2NU-DNGA431T 2NU-DNGA432 2NU-DNGA432F 2NU-DNGA432T 2NU-DNGA433 2NU-DNGA433T 2NC-DNGA432 2NC-DNGA433 4NC-DNGA431 4NC-DNGA432 4NC-DNGA433 New ISO 2NU-DNGA NU-DNGA150404F 2NU-DNGA150404T 2NU-DNGA NU-DNGA150408F 2NU-DNGA150408T 2NU-DNGA NU-DNGA150412T 2NC-DNGA NC-DNGA NC-DNGA NC-DNGA NC-DNGA BNX20 BN250 BN300 BN350 BN700 Mini-Tip BNC80 BNC150 BNC200 BNC300 Mini-Tip Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. F = No edge preparation T = X -25 o with hone Max. Depth of Cut Diameter PCBN & PCD DNG DNG322 DNG322F DNG323 DNG323F No Breaker New ISO DNGN DNGN110308F DNGN DNGN110312F BNS800 Solid CBN Multi Mid-Tip Multi Mini-Tip Mini-Tip Mini-Tip Max. Depth of Cut Diameter F = No edge preparation RNG RNG RNG32 RNG32F RNG42 RNG42F RNG43 RNG32B RNG43B RNGA094 RNGA New ISO RNGN RNGN090300F RNGN RNGN120300F RNGN RNGN090300B RNGN120400B RNGA094 BNS800 Solid CBN Full Top BN100 BNX20 BN250 BN600 BN700 Note: Holders available for RNG/RNGA inserts. Contact the Engineering Department. F = No edge preparation B = Full top Multi Mini-Tip Mini-Tip Mini-Tip Max. Depth of Cut Diameter

109 Cubic Boron Nitride (PCBN) PCBN SNMA, SNGA, SNGX SNMA SNMA432 SNMA433 2MD-SNMA431 2MD-SNMA432 2MD-SNMA433 NS-SNMA431 NS-SNMA432 NS-SNMA433 NU-SNMA431 NU-SNMA432 NU-SNMA433 No Breaker New ISO SNMA SNMA MD-SNMA MD-SNMA MD-SNMA NS-SNMA NS-SNMA NS-SNMA NU-SNMA NU-SNMA NU-SNMA Full Tip BN100 BNX20 BN250 BN300 BN500 BN600 BN700 BN250 BN300 BN700 Multi Mid-Tip Multi Mini-Tip Mini-Tip Mini-Tip BNX10 BNX20 BNX25 BN250 BN300 BN500 BN600 Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. Max. Depth of Cut Diameter SNGA SNGA432 SNGA433 2NU-SNGA431 2NU-SNGA432 2NU-SNGA432F 2NU-SNGA432T 2NU-SNGA433 2NU-SNGA433T 2NC-SNGA432 2NC-SNGA433 No Breaker New ISO SNGA SNGA NU-SNGA NU-SNGA NU-SNGA120408F 2NU-SNGA120408T 2NU-SNGA NU-SNGA120412T 2NC-SNGA NC-SNGA T = X -25 o with hone BNS800 Solid CBN Multi Mid-Tip Multi Mini-Tip BNX20 BN250 BN600 BN700 BNC200 Mini-Tip Mini-Tip Max. Depth of Cut Diameter PCBN & PCD SNGX SNGX433 SNGX434 No Breaker New ISO SNGX SNGX BNS800 Solid CBN Multi Mid-Tip Multi Mini-Tip Mini-Tip Mini-Tip Max. Depth of Cut Diameter = USA stocked item = Worldwide Warehouse item = USA limited availability item 107

110 PCBN SNG, TNMA Cubic Boron Nitride (PCBN) SNG SNG322 SNG322F SNG323 SNG323F SNG422 SNG422F SNG423 SNG423F SNG424 SNG432 SNG433 SNG434 SNG432 SNG432B No Breaker New ISO SNGN SNGN090308F SNGN SNGN090312F SNGN SNGN120308F SNGN SNGN120312F SNGN SNGN SNGN SNGN SNGN SNGN B BNS800 Solid CBN Multi Mid-Tip Multi Mini-Tip Mini-Tip Full Tip BNX20 BN500 BN600 Max. Depth of Cut Diameter F = No edge preparation B = Full top PCBN & PCD TNMA TNMA330.5 TNMA331 TNMA332 TNMA333 TNMA431 TNMA432 TNMA433 3MD-TNMA331 3MD-TNMA332 3MD-TNMA333 NS-TNMA331 NS-TNMA332 NS-TNMA333 NU-TNMA331 NU-TNMA331F NU-TNMA332 NU-TNMA332F NU-TNMA333 NU-TNMA431 NU-TNMA432 NU-TNMA433 No Breaker New ISO TNMA TNMA TNMA TNMA TNMA TNMA TNMA MD-TNMA MD-TNMA MD-TNMA NS-TNMA NS-TNMA NS-TNMA NU-TNMA NU-TNMA160404F NU-TNMA NU-TNMA160408F NU-TNMA NU-TNMA NU-TNMA NU-TNMA Full Tip BN100 BNX20 BN250 BN300 BN500 BN600 BN700 Multi Mid-Tip BN250 BN300 BN700 Multi Mini-Tip Mini-Tip Mini-Tip BNX10 BNX20 BNX25 BN250 BN300 BN500 BN600 Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. F = No edge preparation Max. Depth of Cut.020 Diameter = USA stocked item = Worldwide Warehouse item = USA limited availability item 108

111 Cubic Boron Nitride (PCBN) PCBN TNGA, TNG TNGA TNGA332 TNGA333 3NS-TNGA331 3NS-TNGA332 3NU-TNGA331 3NU-TNGA331F 3NU-TNGA331T 3NU-TNGA332 3NU-TNGA332F 3NU-TNGA332T 3NU-TNGA333 3NU-TNGA333F 6NC-TNGA331 6NC-TNGA332 6NC-TNGA333 No Breaker New ISO TNGA TNGA NS-TNGA NS-TNGA NU-TNGA NU-TNGA160404F 3NU-TNGA160404T 3NU-TNGA NU-TNGA160408F 3NU-TNGA160408T 3NU-TNGA NU-TNGA160412F 6NC-TNGA NC-TNGA NC-TNGA F = No edge preparation T = X -25 o with hone BNS800 Solid CBN Multi Mid-Tip Multi Mini-Tip BNX20 BNX25 BN250 BN350 BN600 BN700 Mini-Tip BNC80 BNC150 BNC200 BNC300 Full Tip Max. Depth of Cut Diameter TNG TNG222 TNG222F TNG223 TNG223F TNG323F TNG332 TNG333 TNG334 TNG332 No Breaker New ISO TNGN TNGN110308F TNGN TNGN110312F TNGN160312F TNGN TNGN TNGN TNGN BNS800 Solid CBN BNX20 Full Tip Multi Mini-Tip Mini-Tip MIni-Tip Max. Depth of Cut Diameter PCBN & PCD F = No edge preparation 109

112 PCBN VNMA, VNGA, WNMA Cubic Boron Nitride (PCBN) VNMA VNMA331 VNMA332 VNMA333 2MD-VNMA331 2MD-VNMA332 2MD-VNMA333 NS-VNMA331 NS-VNMA332 NU-VNMA331 NU-VNMA332 NU-VNMA333 No Breaker New ISO VNMA VNMA VNMA MD-VNMA MD-VNMA MD-VNMA NS-VNMA NS-VNMA NU-VNMA NU-VNMA NU-VNMA Full Tip BN100 BNX20 BN250 BN300 BN500 BN600 BN700 Multi Mid-Tip BNX20 BN250 BN300 BN700 Multi Mini-Tip Mini-Tip Mini-Tip BNX10 BNX20 BNX25 BN250 BN300 BN500 BN600 Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. Max. Depth of Cut Diameter PCBN & PCD VNGA 2NS-VNGA331 2NS-VNGA332 2NU-VNGA331 2NU-VNGA332 2NU-VNGA332F 2NU-VNGA332T 2NC-VNGA332 4NC-VNGA331 4NC-VNGA332 4NC-VNGA333 No Breaker New ISO 2NS-VNGA NS-VNGA NU-VNGA NU-VNGA NU-VNGA160408F 2NU-VNGA160408T 2NC-VNGA NC-VNGA NC-VNGA NC-VNGA Full Tip Multi Mid-Tip Multi Mini-Tip BNX20 BNX25 BN250 BN300 BN350 BN700 Mini-Tip BNC80 BNC150 BNC200 BNC300 Mini-Tip Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. F = No edge preparation T = X -25 o with hone Max. Depth of Cut Diameter WNMA WNMA432 NU-WNMA431 NU-WNMA432 NU-WNMA433 No Breaker New ISO WNMA NU-WNMA NU-WNMA NU-WNMA BNX20 Full Tip Multi Mid-Tip Multi Mini-Tip Mini-Tip Mini-Tip Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. = USA stocked item = Worldwide Warehouse item = USA limited availability item BN250 BN600 Max. Depth of Cut Diameter

113 Cubic Boron Nitride (PCBN) PCBN WNGA, CCGA, CCGE WNGA 3NU-WNGA432 3NU-WNGA433 6NC-WNGA432 No Breaker New ISO 3NU-WNGA NU-WNGA NC-WNGA Full Tip Multi Mid-Tip BN350 BN700 Multi Mini-Tip Mini-Tip BNC80 BNC150 BNC200 Mini-Tip Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. Max. Depth of Cut Diameter POSITIVE POLYCRYSTALLINE CUBIC BORON NITRIDE INSERTS CCGA No Breaker New ISO 2NU-CCGA NU-CCGW NU-CCGA NU-CCGW NU-CCGA NU-CCGW NU-CCGA NU-CCGW09T304 2NU-CCGA32.51W 2NU-CCGW09T304W 2NU-CCGA NU-CCGW09T308 2NU-CCGA431 2NU-CCGW NU-CCGA432 2NU-CCGW NC-CCGA21.51 NC-CCGW NC-CCGA NC-CCGW NC-CCGA NC-CCGW NC-CCGA NC-CCGW09T302 2NC-CCGA NC-CCGW09T304 2NC-CCGA32.51W 2NC-CCGW09T304W 2NC-CCGA NC-CCGW09T308 NU-CCGA NU-CCGW NU-CCGA F NU-CCGW060202F NU-CCGA S NU-CCGW060202S NU-CCGA21.51 NU-CCGW NU-CCGA NU-CCGW09T302 NU-CCGA32.51 NU-CCGW09T304 Full Tip Multi Mid-Tip BN350 BN700 Multi Mini-Tip Mini-Tip BNC80 BNC150 BNC200 BNC300 BNX20 BN250 BN600 Mini-Tip Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. F = No edge preparation W = Wiper insert Max. Depth of Cut Diameter PCBN & PCD CCGE NU-CCGE621 NU-CCGE622 No Breaker New ISO NU-CCGW NU-CCGW Full Tip Multi Mid-Tip Multi Mini-Tip Mini-Tip Mini-Tip Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. BN250 BN600 Max. Depth of Cut Diameter

114 PCBN CPGA, DCGA, RCGA, RCGX Cubic Boron Nitride (PCBN) CPGA 2NU-CPGA NU-CPGA32.52 NU-CPGA NU-CPGA NU-CPGA NU-CPGA320.5 NU-CPGA321 NU-CPGA322 No Breaker New ISO NU-CPGW09T304 NU-CPGW09T308 NU-CPGW NU-CPGW NU-CPGW NU-CPGW NU-CPGW NU-CPGW Full Tip Multi Mid-Tip BN700 Multi Mini-Tip Mini-Tip Mini-Tip Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. BN250 Max. Depth of Cut Diameter PCBN & PCD DCGA No Breaker New ISO 2NU-DCGA NU-DCGW NU-DCGA NU-DCGW NU-DCGA NU-DCGW NU-DCGA NU-DCGW11T304 2NU-DCGA NU-DCGW11T308 2NC-DCGA NC-DCGW NC-DCGA NC-DCGW NC-DCGA NC-DCGW11T302 2NC-DCGA NC-DCGW11T304 2NC-DCGA NC-DCGW11T308 NU-DCGD NU-DCGW NU-DCGD F NU-DCGW070202F NU-DCGD21.51 NU-DCGW NU-DCGD21.51F NU-DCGW070204F NU-DCGA NU-DCGW11T302 NU-DCGA F NU-DCGW11T302F NU-DCGA32.51 NU-DCGW11T304 NU-DCGA32.51F NU-DCGW11T304F Full Tip Multi Mid-Tip BN350 BN700 Multi Mini-Tip Mini-Tip BNC80 BNC150 BNC200 BNC300 BN250 BN600 BNX20 Mini-Tip Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. F = No edge preparation Max. Depth of Cut Diameter RCGA RCGX T RCGA094 RCGX102 RCGX103 RCGX104 RCGX105 No Breaker New ISO RCGA0906MO RCGX102 RCGX103 RCGX104 RCGX105 BN250 BN600 BN700 Full Tip Solid CBN Multi Mini-Tip Mini-Tip Mini-Tip Max. Depth of Cut Diameter

115 Cubic Boron Nitride (PCBN) PCBN SPG, SPGA, TBGE, TPEE, TPGE SPG SPG221 SPG321 SPG322 SPG323 SPG421 SPG422 SPG423 NU-SPG321 NU-SPG322 No Breaker New ISO SPGN SPGN SPGN SPGN SPGN SPGN SPGN NU-SPGN NU-SPGN Full Tip BN100 BN250 BN500 BN600 BN700 Multi Mid-Tip Multi Mini-Tip Mini-Tip Mini-Tip BNX20 BN250 BN300 BN500 BN600 Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. Max. Depth of Cut Diameter SPGA SPGA321 SPGA322 SPGA323 No Breaker New ISO SPGW SPGW SPGW BN250 BN500 BN600 Full Tip Multi Mid-Tip Multi Mini-Tip Mini-Tip Mini-Tip Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. Max. Depth of Cut Diameter PCBN & PCD TBGE TBGE520.5B TBGE520.5BSN TBGE521B TBGE521BSN TBGE522B TBGE522BSN No Breaker New ISO TBGE060102B TBGE BSN TBGE060104B TBGE BSN TBGE060108B TBGE BSN Full Top BNX10 BNX20 BN250 BN300 BN500 BN600 BN700 Multi Mid-Tip Multi Mini-Tip Mini-Tip Mini-Tip Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. TPEE TPGE TPEE632B TPEE632BH TPGE No Breaker New ISO TPEE080208B TPEE080208BH TPGN BN500 BN700 Full Top Multi Mid-Tip Multi Mini-Tip Mini-Tip Mini-Tip Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. H = Hone only Max. Depth of Cut Diameter Max. Depth of Cut Diameter

116 PCBN TCGA, TPG Cubic Boron Nitride (PCBN) TCGA 3NU-TCGA NU-TCGA21.52 NC-TCGA21.51 NC-TCGA21.52 No Breaker New ISO 3NU-TCGW NU-TCGW NC-TCGW NC-TCGW Full Tip Multi Mid-Tip BN700 Multi Mini-Tip Mini-Tip BNC80 BNC150 BNC200 Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. Mini-Tip Max. Depth of Cut Diameter PCBN & PCD TPG TPG221 TPG222 TPG321 TPG322 TPG323 TPG432 3NU-TPG221 3NU-TPG222 3NU-TPG321 3NU-TPG322 NU-TPG221 NU-TPG222 NU-TPG321 NU-TPG322 No Breaker New ISO TPGN TPGN TPGN TPGN TPGN TPGN NU-TPGN NU-TPGN NU-TPGN NU-TPGN NU-TPGN NU-TPGN NU-TPGN NU-TPGN Full Tip BN100 BNX20 BN250 BN300 BN500 BN600 BN700 Multi Mid-Tip BN700 Multi Mini-Tip Mini-Tip Mini-Tip BNX10 BNX20 BN250 BN300 BN500 BN600 Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. = USA stocked item = Worldwide Warehouse item = USA limited availability item Max. Depth of Cut Diameter BNS800 can take a maximum depth of cut of in gray cast iron. For chilled iron, the depth of cut should not exceed

117 Cubic Boron Nitride (PCBN) PCBN TPGA, TPGD TPGA TPGD No Breaker New ISO TPGA221 TPGW TPGA222 TPGW TPGA331 TPGW TPGA332 TPGW TPGA333 TPGW NU-TPGA NU-TPGW NU-TPGA NU-TPGW NU-TPGA NU-TPGW NU-TPGA221 3NU-TPGW NU-TPGA222 3NU-TPGW NU-TPGA331 3NU-TPGW NU-TPGA332 3NU-TPGW NC-TPGA221 NC-TPGW NC-TPGA222 NC-TPGW NC-TPGA331 3NC-TPGW NC-TPGA332 3NC-TPGW NS-TPGA221 NS-TPGW NS-TPGA222 NS-TPGW NS-TPGA331 NS-TPGW NS-TPGA332 NS-TPGW NU-TPGX630.5 NU-TPGW NU-TPGX631 NU-TPGW NU-TPGX NU-TPGW NU-TPGX21.51 NU-TPGW NU-TPGX21.51S NU-TPGW110204S NU-TPGD630.5 NU-TPGW NU-TPGD630.5S NU-TPGW080202S NU-TPGD631 NU-TPGW NU-TPGD631F NU-TPGW080204F NU-TPGD631S NU-TPGW080204S NU-TPGD632 NU-TPGW NU-TPGA NU-TPGW NU-TPGA NU-TPGW NU-TPGA220.5 NU-TPGA NU-TPGA220.5F NU-TPGA110302F NU-TPGA220.5S NU-TPGA110302S NU-TPGA221 NU-TPGA NU-TPGA221F NU-TPGW110304F NU-TPGA221S NU-TPGW110304S NU-TPGA222 NU-TPGW NU-TPGA222F NU-TPGW110308F NU-TPGA222S NU-TPGW110308S NU-TPGA321 NU-TPGW NU-TPGA322 NU-TPGW NU-TPGA331 NU-TPGW NU-TPGA331F NU-TPGW160404F NU-TPGA331S NU-TPGW160404S NU-TPGA332 NU-TPGW NU-TPGA332S NU-TPGW160408S Full Tip BN100 BNX20 BN250 BN300 BN500 BN600 Multi Mid-Tip Multi Mini-Tip BN350 BN700 Mini-Tip BNC80 BNC150 BNC200 Mini-Tip BNX10 BNX20 BNX25 BN250 BN300 BN500 BN600 BN700 Max. Depth of Cut Diameter PCBN & PCD Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. F = No edge preparation S = Edge preparation for hardened steel boring 115

118 PCBN VBGA, VCGA, VCMA, ZNEX Cubic Boron Nitride (PCBN) VBGA 2NU-VBGA221 2NU-VBGA222 2NC-VBGA221 2NC-VBGA222 No Breaker New ISO 2NU-VBGW NU-VBGW NC-VBGW NC-VBGW Full Tip Multi Mid-Tip BN700 Multi Mini-Tip Mini-Tip BNC80 BNC150 BNC200 Mini-Tip Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. Max. Depth of Cut Diameter PCBN & PCD VCGA NU-VCGA220.5 NU-VCGA221 2NC-VCGA331 2NC-VCGA332 No Breaker New ISO NU-VCGW NU-VCGW NC-VCGW NC-VCGW Full Tip Multi Mid-Tip Multi Mini-Tip Mini-Tip Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. BNC80 BNC150 BN250 Mini-Tip Max. Depth of Cut Diameter VCMA No Breaker New ISO VCMW VCMW BNX20 BN500 Full Tip Multi Mid-Tip Multi Mini-Tip Mini-Tip Mini-Tip VCMA331 VCMA332 Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. Max. Depth of Cut Diameter ZNEX No Breaker New ISO NU-ZNEX NU-ZNEX Full Tip Multi Mid-Tip Multi Mini-Tip Mini-Tip Mini-Tip BN250 BN600 BN700 NU-ZNEX620.5 NU-ZNEX621 Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. = USA stocked item = Worldwide Warehouse item = USA limited availability item Max. Depth of Cut Diameter

119 W 6.0 Cubic Boron Nitride (PCBN) GROOVING INSERTS BNGNT BNGNT0200L BNGNT0200R BNGNT0250L BNGNT0250R BNGNT0300L BNGNT0300R BNGNT0400L BNGNT0400R BNGNT0500L BNGNT0500R BNGNT0600L BNGNT0600R No Breaker New ISO Full Tip BN250 BN300 BN350 BN500 BN600 PCBN BNGNT, BNTT, SG Multi Mid-Tip Multi Mini-Tip Mini-Tip Mini-Tip S R Dimensions (mm) l 30' Backtaper W I R L S L SumiNOTCH GROOVING INSERTS SG SG-3047R SG-3062R SG-3094R SG-3125R SG-3189R No Breaker New ISO SG-3047R SG-3062R SG-3094R SG-3125R SG-3189R BN250 BN350 Full Tip Multi Mid-Tip Multi Mini-Tip Mini-Tip W 3 O R B E T Gage Dia. A W R E T A B Gage Dia / / / / / PCBN & PCD THREADING INSERTS BNTT BNTT1020R BNTT1530R No Breaker New ISO BN250 BN600 Full Tip Multi Mid-Tip Multi Mini-Tip Mini-Tip Mini-Tip R 60 o S Dimensions (mm) 18 L Pitch R L S 1.0 ~ ~

120 PCD CNMA, CNMX, DNMA, DNMX Polycrystalline Diamond (PCD) CNMA Standard Tip CNMA432 CNMA432H NF-CNMA432 NF-CNMA432H New ISO CNMA CNMA120408H NF-CNMA NF-CNMA120408H DA2200 DA2200 NF-Tip Diameter Edge Preparation Rake Angle S 0 o H 0 o S 0 o H 0 o CNMX Standard Tip CNMX431 CNMX432 CNMX433 NF-CNMX431 NF-CNMX432 NF-CNMX433 New ISO CNMX CNMX CNMX NF-CNMX NF-CNMX NF-CNMX DA150 DA2200 DA2200 NF-Tip Diameter Edge Preparation Rake Angle S 10 o S 10 o S 10 o S 10 o S 10 o S 10 o PCBN & PCD DNMA Standard Tip DNMA432 DNMA432H NF-DNMA432 NF-DNMA432H New ISO DNMA DNMA150408H NF-DNMA NF-DNMA150408H DA2200 DA2200 NF-Tip Diameter Edge Preparation Rake Angle S 0 o H 0 o S 0 o H 0 o DNMX Standard Tip DNMX431 DNMX432 DNMX433 NF-DNMX430.5 NF-DNMX431 NF-DNMX432 NF-DNMX433 New ISO DNMX DNMX DNMX NF-DNMX NF-DNMX NF-DNMX NF-DNMX DA150 DA2200 DA2200 NF-Tip Diameter Edge Preparation Rake Angle S 10 o S 10 o S 10 o S 10 o S 10 o S 10 o S 10 o S H K AW WF EDGE PREPARATIONS STANDARD EDGE PREPARATION HONED EDGE PREPARATION REINFORCED EDGE PREPARATION CHIPBREAKER STUD HIGH LUSTER MIRROR-LIKE FINISH = USA stocked item = Worldwide Warehouse item = USA limited availability item 118

121 Polycrystalline Diamond (PCD) PCD TNMX, VNMA, VNMX, CCMX TNMX Standard Tip TNMX331 TNMX332 NF-TNMX330.5 NF-TNMX331 NF-TNMX332 New ISO TNMX TNMX NF-TNMX NF-TNMX NF-TNMX DA2200 DA2200 NF-Tip Diameter Edge Preparation Rake Angle S 10 o S 10 o S 10 o S 10 o S 10 o VNMA Standard Tip VNMA333 VNMA333H NF-VNMA332 NF-VNMA333 NF-VNMA333H VNMX New ISO VNMA VNMA160412H NF-VNMA NF-VNMA NF-VNMA160412H DA90 DA2200 Standard Tip VNMX331 VNMX332 VNMX333 NF-VNMX330.5 NF-VNMX331 NF-VNMX332 NF-VNMX333 New ISO VNMX VNMX VNMX NF-VNMX NF-VNMX NF-VNMX NF-VNMX DA150 DA2200 DA2200 DA2200 NF-Tip NF-Tip Diameter Edge Preparation Rake Angle S 0 o H 0 o S 0 o S 0 o H 0 o Diameter Edge Preparation Rake Angle S 10 o S 10 o S 10 o S 10 o S 10 o S 10 o S 10 o PCBN & PCD POSITIVE POLYCRYSTALLINE DIAMOND INSERTS CCMX Standard Tip NF-CCMX21.50 NF-CCMX NF-CCMX21.51 NF-CCMX NF-CCMX32.51 NF-CCMX32.52 New ISO NF-CCMT NF-CCMT NF-CCMT NF-CCMT09T302 NF-CCMT09T304 NF-CCMT09T308 DA2200 NF-Tip Diameter Edge Preparation Rake Angle.0039 S 10 o S 10 o S 10 o S 10 o S 10 o S 10 o 119

122 PCD CPMX, CPG, DCMX Polycrystalline Diamond (PCD) CPMX Standard Tip CPMX CPMX CPMX CPMX320.5 CPMX321 CPMX322 NF-CPMX21.51 NF-CPMX21.52 NF-CPMX32.51 NF-CPMX32.52 NF-CPMX320.5 NF-CPMX321 NF-CPMX322 New ISO CPMT CPMT CPMT CPMT CPMT CPMT NF-CMPT NF-CMPT NF-CPMT09T304 NF-CPMT09T308 NF-CPMT NF-CPMT NF-CPMT DA2200 DA2200 NF-Tip Diameter Edge Preparation Rake Angle S 10 o S 10 o S 10 o S 10 o S 10 o S 10 o S 10 o S 10 o S 10 o S 10 o S 10 o S 10 o S 10 o PCBN & PCD CPG Standard Tip CPG422 New ISO CPGN DA2200 NF-Tip Diameter Edge Preparation Rake Angle S 0 o DCMX Standard Tip DCMX21.50 DCMX DCMX21.51 DCMX32.50 DCMX DCMX32.51 NF-DCMX21.50 NF-DCMX NF-DCMX21.51 NF-DCMX32.50 NF-DCMX NF-DCMX32.51 NF-DCMX32.52 New ISO DCMT DCMT DCMT DCMT11T301 DCMT11T302 DCMT11T304 NF-DCMT NF-DCMT NF-DCMT NF-DCMT11T301 NF-DCMT11T302 NF-DCMT11T304 NF-DCMT11T308 DA2200 DA2200 NF-Tip Diameter Edge Preparation Rake Angle.0039 S 10 o S 10 o S 10 o.0039 S 10 o S 10 o S 10 o.0039 S 10 o S 10 o S 10 o.0039 S 10 o.375 S 10 o S 10 o S 10 o DA2200 works best in aluminum with less than 18% silicon content. 120

123 Polycrystalline Diamond (PCD) PCD SPG, TBGE, TCMX SPG Standard Tip SPG321 SPG322 SPG421 SPG422 NF-SPG321 NF-SPG322 NF-SPG421 NF-SPG422 New ISO SPGN SPGN SPGN SPGN NF-SPGN NF-SPGN NF-SPGN NF-SPGN DA150 DA200 DA2200 DA2200 NF-Tip Diameter Edge Preparation Rake Angle.375 S 0 o.125 S 0 o.500 S 0 o.125 S 0 o.375 S 0 o.125 S 0 o.500 S 0 o.125 S 0 o TBGE Standard Tip TBGE520.5B TBGE521B TBGE522B NF-TBGE520.5 NF-TBGE521 New ISO TBGE060102BSN TBGE060104BSN TBGE060108BSN NF-TBGN NF-TBGN DA150 DA2200 DA2200 NF-Tip Diameter Edge Preparation Rake Angle S 0 o S 0 o S 0 o S 0 o S 0 o PCBN & PCD TCMX Standard Tip TCMX TCMX TCMX TCMX21.50 TCMX TCMX21.51 NF-TCMX NF-TCMX NF-TCMX21.50 NF-TCMX NF-TCMX21.51 New ISO TCMT TCMT TCMT TCMT TCMT TCMT NF-TCMT NF-TCMT NF-TCMT NF-TCMT NF-TCMT DA2200 DA2200 NF-Tip Diameter Edge Preparation Rake Angle.0039 S 10 o S 10 o S 10 o.0039 S 10 o S 10 o S 10 o.219 S 10 o S 10 o.0039 S 10 o S 10 o S 10 o S H K AW WF EDGE PREPARATIONS STANDARD EDGE PREPARATION HONED EDGE PREPARATION REINFORCED EDGE PREPARATION CHIPBREAKER STUD HIGH LUSTER MIRROR-LIKE FINISH = USA stocked item = Worldwide Warehouse item = USA limited availability item 121

124 PCD TEGN, TPG, TPG-P Polycrystalline Diamond (PCD) TEGN Standard Tip TEGN321 New ISO TEGN DA2200 NF-Tip Diameter Edge Preparation Rake Angle PCBN & PCD TPG Standard Tip TPG221 TPG222 TPG321 TPG322 TPG323 TPG431 TPG432 NF-TPG NF-TPG NF-TPG220.5 NF-TPG221 NF-TPG222 NF-TPG320.5 NF-TPG321 NF-TPG322 New ISO TPGN TPGN TPGN TPGN TPGN TPGN TPGN NF-TPGN NF-TPGN NF-TPGN NF-TPGN NF-TPGN NF-TPGN NF-TPGN NF-TPGN DA90 DA150 DA200 DA2200 DA2200 NF-Tip Diameter Edge Preparation Rake Angle.250 S 0 o.125 S 0 o S 0 o S 0 o S 0 o S 0 o S 0 o.219 S 0 o.094 S 0 o S 0 o S 0 o S 0 o S 0 o S 0 o S 0 o TPG-P Standard Tip NF-TPG221P NF-TPG222P NF-TPG321P New ISO NF-TPGN110304P NF-TPGN110308P NF-TPGN160304P DA2200 NF-Tip Diameter Edge Preparation Rake Angle S 0 o S 0 o S 0 o S H K AW WF EDGE PREPARATIONS STANDARD EDGE PREPARATION HONED EDGE PREPARATION REINFORCED EDGE PREPARATION CHIPBREAKER STUD HIGH LUSTER MIRROR-LIKE FINISH = USA stocked item = Worldwide Warehouse item = USA limited availability item 122

125 Polycrystalline Diamond (PCD) TBGD TPGA Standard Tip TPGA220.5 TPGA221 TPGA222 TPGA331 TPGA332 TPGA333 NF-TBGD520.5 NF-TBGD521 NF-TPGD630 NF-TPGD630.5 NF-TPGD631 NF-TPGA NF-TPGA NF-TPGA21.50 NF-TPGA NF-TPGA21.51 NF-TPGA220 NF-TPGA220.5 NF-TPGA221 NF-TPGA222 NF-TPGA320.5 NF-TPGA321 NF-TPGA322 NF-TPGA330 NF-TPGA330.5 NF-TPGA331 NF-TPGA332 TPMX New ISO TPGW TPGW TPGW TPGW TPGW TPGW NF-TBGW NF-TBGW NF-TPGW NF-TPGW NF-TPGW NF-TPGW NF-TPGW NF-TPGW NF-TPGW NF-TPGW NF-TPGW NF-TPGW NF-TPGW NF-TPGW NF-TPGW NF-TPGW NF-TPGW NF-TPGW NF-TPGW NF-TPGW NF-TPGW DA150 DA200 DA2200 Standard Tip TPMX22V TPMX220.5 TPMX221 TPMX222 NF-TPMX220 NF-TPMX220.5 NF-TPMX221 NF-TPMX222 VCMA New ISO TPMT TPMT TPMT TPMT NF-TPMT NF-TPMT NF-TPMT NF-TPMT DA2200 Standard Tip VCMA333 VCMA333WF VCMA NF-VCMA332 NF-VCMA333 NF-VCMA333H New ISO VCMW VCMW160412WF VCMW NF-VCMW NF-VCMW NF-VCMW160412H DA90 DA2200 DA2200 DA2200 DA2200 NF-Tip NF-Tip NF-Tip PCD TBGD, TPGA, TPMX, VCMA Diameter Edge Preparation Rake Angle S 0 o S 0 o S 0 o S 0 o S 0 o S 0 o S 0 o S 0 o.0039 S 0 o S 0 o S 0 o.219 S 0 o S 0 o.0039 S 0 o S 0 o S 0 o.0039 S 0 o.250 S 0 o S 0 o S 0 o S 0 o S 0 o S 0 o.0039 S 0 o S 0 o S 0 o S 0 o Diameter Edge Preparation Rake Angle S 0 o S 0 o S 0 o S 0 o.0039 S 0 o S 0 o.130 S 0 o S 0 o Diameter Edge Preparation Rake Angle S 0 o WF 0 o S 0 o S 0 o S 0 o H 0 o PCBN & PCD 123

126 PCD VCMX, VPMA, WBMX, MDE Polycrystalline Diamond (PCD) VCMX Standard Tip VCMX333 VCMX333WF NF-VCMX220 NF-VCMX220.5 NF-VCMX221 NF-VCMX331 NF-VCMX332 NF-VCMX333 New ISO VCMT VCMT160412WF NF-VCMT NF-VCMT NF-VCMT NF-VCMT NF-VCMT NF-VCMT DA2200 DA2200 NF-Tip Diameter Edge Preparation Rake Angle S 10 o WF 10 o.0039 S 10 o S 10 o S 10 o S 10 o S 10 o S 10 o VPMA Standard Tip VPMA443 VPMA443WF New ISO VPMW VPMW220612WF DA2200 NF-Tip Diameter Edge Preparation Rake Angle S 0 o WF 0 o PCBN & PCD WBMX Standard Tip WBMX520L WBMX520.5L WBMX521L New ISO WBMT060101L WBMT060102L WBMT060104L DA2200 NF-Tip Diameter Edge Preparation Rake Angle.0039 S 10 O S 10 O S 10 O MDE Standard Tip MDE3RN7 MDE3RN7AW MDE3RN7WF MDE3RN7AWWF MDE4RN7 MDE4RN7AW MDE4RN7WF MDE4RN7AWWF New ISO DA H -7 o AW -7 o.118 WF -7 o.118 AWWF -7 o.157 H -7 o AW -7 o.157 WF -7 o.157 AWWF -7 o 124 NF-Tip Note: MDE inserts are held at a +7 o rake angle by the GDER toolholder. EDGE PREPARATIONS S STANDARD EDGE PREPARATION = USA stocked item H HONED EDGE PREPARATION = Worldwide Warehouse item K REINFORCED EDGE PREPARATION = USA limited availability item AW CHIPBREAKER STUD WF HIGH LUSTER MIRROR-LIKE FINISH Diameter Edge Preparation Rake Angle

127 Toolholders Pages Toolholders: Table of Contents Pages Nomenclature Insert Holding Method Overview SumiTurn T-REX Toolholders D Type Toolholders ANSI Standard Combination Toolholders Swiss Toolholders

128 Toolholder Nomenclature Toolholder Nomenclature Toolholders Insert Holding D Clamp Mechanism M Clamp and Lock Pin S C Diamond D Diamond R Round S Square T Triangle V Diamond W Trigon Insert Shape M W L N 0 0 side cutting straight shank 0 0 end cutting straight shank 0 Toolholder Style 0 side cutting offset shank A C E 30 side cutting straight shank G K 15 end cutting offset shank B 15 side cutting D 45 side cutting straight shank F 0 end cutting offset shank -3 J -3 side cutting offset shank -5 L 5 side & end cutting offset shank Insert Relief Angle B C N P M 40 side cutting straight shank P 27 30' 27 30' side cutting straight shank W Wedge Clamp* 17 30' Q 17 30' end cutting straight shank S R 15 side cutting offset shank U 45 side cutting -3 end cutting offset shank 17 30' V 17 30' side cutting straight shank All lead angles are ±1 * Standard Only 126

129 Toolholder Nomenclature Toolholder Nomenclature R 16 4 D Hand Shank Size Insert Size Qualifications R Right Hand B I.C. L Left Hand Square Shanks A This indicates the A & B dimensions in sixteenths (1/16 ). examples: 12 = 12/16 =3/4 sq. 16 = 16/16 =1.0 sq. 20 = 20/16 =1-1/4 sq. Rectangle Shanks For equal sided inserts this indicates the inscribed circle (I.C.) in eighths (1/8 ) examples, 6 = 6/8 = 3/4" I.C. 4 = 4/8 = 1/2" I.C. 2.5 = 2.5/8 = 5/16 I.C. F±.003 Master Gage Insert Chart for Qualified Holders Insert I.C. A = ±.003 B = ±.003 C = ±.003 D = ±.003 E = ±.003 J = ±.003* V = ±.003* * standard only N Neutral Hand The first digit indicates the "A" dimension in eighths (1/8 ). The second digit indicates the "B" dimension in quarters (1/4 ). examples: 86 = A x B 1.0 x 1-1/2 85 = A x B 1.0 x 1-1/4 For rectangles and parallelograms two digits are necessary. 1st digit = number of eighths (1/8 ) in width. 2nd digit = number of quarters (1/4 ) in length. 1/4, 5/ /8, 1/ /8, 3/ Toolholders 127

130 Insert Holding Method Overview Insert Holding Method Overview Overview Insert Holding Methods T-Rex Toolholders Available in the -LU, -GU and -SU chipbreakers with grades T2000Z,,,, AC610M, and AC630M Rigid clamping system ensures accurate insert indexing Up to 2.5mm (0.100 ) depth of cut Six 55 o cutting edges versus the standard four edges of a DNMG insert D Type Toolholders Stable clamp improves the fracture resistance of the insert Better machined workpiece accuracy with improved insert indexing precision Easy 1-step insert indexing Insert Screw Clamp Insert Screw Clamp Insert Shim Clamp Screw Clamp Screw Insert Shim Toolholders ANSI Standard Combination Toolholders A multiple-clamp and lock pin design for NC/CNC machines Maximum insert locking power with industry-standard NL lock pin mechanism Two different assembly options: 1. for unground P-Type inserts 2. for conventional precision-ground or utility-ground inserts with chipbreaker plates Shim Screw Shim Insert Lock Pin Clamp Screw Clamp Wedge Clamp Toolholders Unique Standard multiple lock design. Wedge Clamp holding method also acts as pocket wall for Industry standard WNMG. Can be used for -5 end cutting and -5 side cutting applications. Available in 3/4 to 1-1/4 square shank sizes. Shim Insert Cam Ring Clamp Screw Nut Wedge Clamp 128 Screw-On Toolholders Qualified holders that conform to ISO-ANSI standards and utilize TORX* holding screws Shank sizes ranging from 3/8 to 1-1/2 Styles available for inserts with 5, 7, 11 clearance angles and advanced chip groove geometries *TORX is a registered trademark of CamCar Division of Textron, Inc. Insert Screw Insert

131 SumiTurn T-REX Features & Benefits Available in the -LU, -GU and -SU chipbreakers with grades T2000Z,,,, AC610M, and AC630M Rigid clamping system ensures accurate insert indexing Up to 2.5mm (0.100 ) depth of cut Six 55 o cutting edges versus the standard four edges of a DNMG insert o DNMG 55 o T-REX Replace your costly DNMG applications with the economical T-REX System! Grade Selection Grade T2000Z AC610M AC630M Steels Speed (SFM) Stainless Steels Gray Cast Irons Chipbreaker Selection -LU Depth of cut (inches) Grade -LU -SU -GU s Finish to medium cutting Finish to medium cutting General purpose cutting -SU -LU -SU -GU -GU Feed rate (IPR) Toolholders Steels and Stainless Steels Gray and Ductile Cast Irons Continuous Cut Moderate Cut Interrupted Cut Continuous Cut Moderate Cut Interrupted Cut 129

132 SumiTurn T-REX Series: DTR-C, DTR-Q T-REX Toolholder DTR-C Series Dimensions Right Hand Left Hand A B C E F H DTR55CR123B DTR55CL123B DTR55CR163D DTR55CL163D DTR55CR2525M17 DTR55CL2525M mm 25.0mm 150.0mm 35.0mm 32.0mm 25.0mm T-REX Toolholder DTR-Q Series Dimensions (Inch) Right Hand Left Hand A B C E F H DTR55QR163D DTR55QL163D Toolholders T-REX -LU Finishing TRM551704LU TRM551708LU TRM551712LU T2000Z Dimensions (Inch) Inscribed Circle Radius Depth of cut (inches) Feed rate (IPR) -GU Finishing TRM551704GU TRM551708GU TRM551712GU Dimensions (Inch) Inscribed Circle Radius Depth of cut (inches) Feed rate (IPR) -SU Finishing TRM551704SU TRM551708SU TRM551712SU AC610M AC630M Dimensions (Inch) Inscribed Circle Radius Depth of cut (inches) Feed rate (IPR) 2.5mm (0.100 ) Maximum Depth of cut 93 O 95 O 30' Hardware Clamp Spring Clamp Screw Shim Shim Screw TRCP3 SSP420 BX0520 TRW5505 BFTX0307N Torque specifications for BX0520 clamp screw = inch/lbs. Wrench TSW040 Torx Wrench TRX10 130

133 DCL Series D Type Toolholders F 95 E D Type Toolholders Series: DCL, DDJ, DTF C A B A B C E F Cap Shim Right Hand Left Hand Gage Insert Clamp Spring Screw Shim Screw Wrench Wrench DCLNR124B DCLNL124B CNMG SCP-2 CNS1204 BFTX0409N TRX15 LH040 DCLNR164D DCLNL164D CNMG SCP-2 CNS1204 BFTX0409N TRX15 LH040 Note: Item available 4th quarter 2006 DDJ Series F A 93 E C B A B C E F Cap Shim Right Hand Left Hand Gage Insert Clamp Spring Screw Shim Screw Wrench Wrench Toolholders DDJNR124B DDJNL124B DNMG SCP-2 DNS1504 BFTX0409N TRX15 LH040 DDJNR164D DDJNL164D DNMG SCP-2 DNS1504 BFTX0409N TRX15 LH040 Note: Item available 4th quarter 2006 DTF Series F 91 A E C B A B C E F Cap Shim Right Hand Left Hand Gage Insert Clamp Spring Screw Shim Screw Wrench Wrench DTFNR123B DTFNL123B TNMG SCP-1 TNS1604 BFTX0307N TRX10 LH040 DTFNR163D DTFNL163D TNMG SCP-1 TNS1604 BFTX0307N TRX10 LH040 Note: Item available 4th quarter

134 D Type Toolholders Series: DTG, DWL D Type Toolholders DTG Series F A 91 E C B A B C E F Cap Shim Right Hand Left Hand Gage Insert Clamp Spring Screw Shim Screw Wrench Wrench DTGNR123B DTGNL123B TNMG SCP-1 TNS1604 BFTX0307N TRX10 LH040 DTGNR163D DTGNL163D TNMG SCP-1 TNS1604 BFTX0307N TRX10 LH040 Note: Item available 4th quarter 2006 DWL Series F A E 95 C Toolholders B A B C E F Cap Shim Right Hand Left Hand Gage Insert Clamp Spring Screw Shim Screw Wrench Wrench DWLNR123B DWLNL123B WNMG SCP-1 WNS0804 BFTX0409N TRX15 LH040 DWLNR124B DWLNL124B WNMG SCP-2 WNS0804 BFTX0409N TRX15 LH040 DWLNR163D DWLNL163D WNMG SCP-1 WNS0804 BFTX0409N TRX15 LH040 DWLNR164D DWLNL164D WNMG SCP-2 WNS0804 BFTX0409N TRX15 LH040 Note: Item available 4th quarter

135 ANSI Combination Toolholders ANSI Combination Toolholders Series: MCL, MCK MCL Series F 5 A E C 5 5 B OPTIONAL HARDWARE A B C E F Lock Clamp Shim Right Hand Left Hand Gage Insert Shim Pin Clamp Screw Screw Shim MCLNR083A MCLNL083A CNMG N/A NL-33 CL-7 XNS-36 MCLNR103A MCLNL103A CNMG N/A NL-33 CL-7 XNS-36 MCLNR123B MCLNL123B CNMG ICSN-332 NL-34L CL-7 XNS-36 S-34 MCLNR124B MCLNL124B CNMG ICSN-433 NL-46 CL-20 XNS-48 S-46 MCLNR164C MCLNL164C CNMG ICSN-433 NL-46 CL-20 XNS-48 S-46 MCLNR164D MCLNL164D CNMG ICSN-433 NL-46 CL-20 XNS-48 S-46 MCLNR165D MCLNL165D CNMG ICSN-533 NL-58 CL-12 XNS-510 S-58 MCLNR166D MCLNL166D CNMG ICSN-633 NL-68 CL-12 XNS-510 S-68 MCLNR204D MCLNL204D CNMG ICSN-433 NL-46 CL-20 XNS-48 S-46 MCLNR205D MCLNL205D CNMG ICSN-533 NL-58 CL-12 XNS-510 S-58 MCLNR206D MCLNL206D CNMG ICSN-633 NL-68 CL-12 XNS-510 S-68 MCLNR244D MCLNL244D CNMG ICSN-433 NL-46 CL-20 XNS-48 S-46 MCLNR245E MCLNL245E CNMG ICSN-533 NL-58 CL-12 XNS-510 S-58 MCLNR246E MCLNL246E CNMG ICSN-633 NL-68 CL-12 XNS-510 S-68 Toolholders MCK Series F 15 5 A 15 5 E H C 5 B OPTIONAL HARDWARE A B C E F H Lock Clamp Shim Right Hand Left Hand Gage Insert Shim Pin Clamp Screw Screw Shim MCKNR124B MCKNL124B CNMG ICSN-433 NL-46 CL-20 XNS-48 S-46 MCKNR164D MCKNL164D CNMG ICSN-433 NL-46 CL-20 XNS-48 S-46 MCKNR206D MCKNL206D CNMG ICSN-633 NL-68 CL-12 XNS-510 S

136 ANSI Combination Toolholders Series: MCR, MDJ ANSI Combination Toolholders MCR Series F 5 A E 15 C 15 B OPTIONAL HARDWARE A B C E F Lock Clamp Shim Right Hand Left Hand Gage Insert Shim Pin Clamp Screw Screw Shim MCRNR124B MCRNL124B CNMG ICSN-433 NL-46 CL-20 XNS-48 S-46 - MCRNR164D MCRNL164D CNMG ICSN-433 NL-46 CL-20 XNS-48 S-46 - MCRNR204D MCRNL204D CNMG ICSN-433 NL-46 CL-20 XNS-48 S-46 - MCRNR246E MCRNL246E CNMG ICSN-633 NL-68 CL-12 XNS-510 S-68 - MDJ Series F 32 A Toolholders E C B OPTIONAL HARDWARE A B C E F Lock Clamp Shim Right Hand Left Hand Gage Insert Shim Pin Clamp Screw Screw Shim MDJNR123B MDJNL123B DNMG IDSN-322 NL-34L CL-7 XNS-36 S-34 MDJNR124B MDJNL124B DNMG IDSN-433 NL-46 CL-6 XNS-36 S-46 IDSN-443 MDJNR163D MDJNL163D DNMG IDSN-322 NL-34L CL-7 XNS-36 S-34 MDJNR164C MDJNL164C DNMG IDSN-433 NL-46 CL-20 XNS-48 S-46 IDSN-443 MDJNR164D MDJNL164D DNMG IDSN-433 NL-46 CL-20 XNS-48 S-46 IDSN-443 MDJNR204D MDJNL204D DNMG IDSN-433 NL-46 CL-20 XNS-48 S-46 IDSN-443 Select ANSI combination toolholders whenever possible to reduce hardware inventory investments. 134

137 ANSI Combination Toolholders ANSI Combination Toolholders Series: MRG, MDP, MDQ MRG Series F 8 A 5 E C 8 5 B OPTIONAL HARDWARE A B C E F Lock Clamp Shim Right Hand Left Hand Gage Insert Shim Pin Clamp Screw Screw Shim MRGNR124B MRGNL124B RNMG IRSN-43 NL-46 CL-9 XNS-59 S-46 IRSN-44 MRGNR164D MRGNL164D RNMG IRSN-43 NL-46 CL-9 XNS-59 S-46 IRSN-44 MRGNR204D MRGNL204D RNMG IRSN-43 NL-46 CL-9 XNS-59 S-46 IRSN-44 MDP Series 27 30' 5 5 F F E 27 30' 27 30' C A B OPTIONAL HARDWARE A B C E F Lock Clamp Shim Neutral Hand Gage Insert Shim Pin Clamp Screw Screw Shim Toolholders MDPNN123B DNMG IDSN-322 NL-34L CL-7 XNS-36 S-34 MDPNN164D DNMG IDSN-433 NL-46 CL-12 XNS-510 S-46 IDSN-443 MDQ Series 17 30' 17 30' F A 17 30' 12 30' 7 7 E C B OPTIONAL HARDWARE A B C E F Lock Clamp Shim Right Hand Left Hand Gage Insert Shim Pin Clamp Screw Screw Shim MDQNR124B MDQNL124B DNMG IDSN-443 NL-46L CL-20 XNS-48 S-46 IDSN-433 MDQNR164C MDQNL164C DNMG IDSN-443 NL-46L CL-20 XNS-48 S-46 IDSN-433 MDQNR164D MDQNL164D DNMG IDSN-443 NL-46L CL-20 XNS-48 S-46 IDSN-433 MDQNR204D MDQNL204D DNMG IDSN-443 NL-46L CL-20 XNS-48 S-46 IDSN

138 ANSI Combination Toolholders Series: MSD, MSR, MTA ANSI Combination Toolholders MSD Series 5 5 F F E C A 45 B OPTIONAL HARDWARE A B C E F Lock Clamp Shim Neutral Hand Gage Insert Shim Pin Clamp Screw Screw Shim MSDNN124 SNMG ISSN-433 NL-46 CL-9 XNS-59 S-46 ISSN-443 MSDNN164 SNMG ISSN-433 NL-46 CL-9 XNS-59 S-46 ISSN-443 MSR Series 15 F A E 15 C B OPTIONAL HARDWARE Toolholders A B C E F Lock Clamp Shim Right Hand Left Hand Gage Insert Shim Pin Clamp Screw Screw Shim MSRNR124B MSRNL124B SNMG ISSN-433 NL-46 CL-9 XNS-59 S-46 ISSN-443 MSRNR164D MSRNL164D SNMG ISSN-433 NL-46 CL-9 XNS-59 S-46 ISSN-443 MSRNR205D MSRNL205D SNMG ISSN-533 NL-58 CL-12 XNS-510 S-58 ISSN-543 MSRNR206D MSRNL206D SNMG ISSN-633 NL-68 CL-12 XNS-510 S-58 ISSN-643 MTA Series 3 F 0 A 0 5 E C 5 B OPTIONAL HARDWARE A B C E F Lock Clamp Shim Right Hand Left Hand Gage Insert Shim Pin Clamp Screw Screw Shim 136 MTANR082A MTANL082A TNMG NL-23 CL-19 XNS-36 MTANR103B MTANL103B TNMG ITSN-333 NL-34L CL-6 XNS-36 S-34 ITSN-323 MTANR123B MTANL123B TNMG ITSN-333 NL-34L CL-6 XNS-36 S-34 ITSN-323 MTANR164D MTANL164D TNMG ITSN-433 NL-46 CL-9 XNS-59 S-46 ITSN-423

139 ANSI Combination Toolholders ANSI Combination Toolholders Series: MTE-S, MTG MTE-S Series 5 5 F F E C A 30 B OPTIONAL HARDWARE A B C E F Lock Clamp Shim Neutral Hand Gage Insert Shim Pin Clamp Screw Screw Shim MTENNS082 TNMG N/A NL-23 CL-19 XNS-36 MTENNS103 TNMG ITSN-333 NL-34L CL-6 XNS-36 S-34 ITSN-323 MTENNS123 TNMG ITSN-333 NL-34L CL-6 XNS-36 S-34 ITSN-323 MTENNS164 TNMG ITSN-433 NL-46 CL-9 XNS-59 S-46 ITSN-423 MTENNS205 TNMG ITSN-534 NL-58 CL-9 XNS-510 MTG Series F 0 E C A Toolholders 5 B OPTIONAL HARDWARE A B C E F Lock Clamp Shim Right Hand Left Hand Gage Insert Shim Pin Clamp Screw Screw Shim MTGNR103B MTGNL103B TNMG ITSN-333 NL-34L CL-6 XNS-36 S-34 ITSN-323 MTGNR123B MTGNL123B TNMG ITSN-333 NL-34L CL-6 XNS-36 S-34 ITSN-323 MTGNR164D MTGNL164D TNMG ITSN-432 NL-46 CL-9 XNS-59 S-46 ITSN

140 ANSI Combination Toolholders Series: MTJ, MTJ-S ANSI Combination Toolholders MTJ Series 27 F A 5 3 E C 3 5 B OPTIONAL HARDWARE A B C E F Lock Clamp Shim Right Hand Left Hand Gage Insert Shim Pin Clamp Screw Screw Shim MTJNR123B MTJNL123B TNMG ITSN-333 NL-34L CL-6 XNS-36 S-34 ITSN-323 MTJNR163D MTJNL163D TNMG ITSN-333 NL-34L CL-6 XNS-36 S-34 ITSN-323 MTJNR164D MTJNL164D TNMG ITSN-433 NL-46 CL-9 XNS-510 S-46 ITSN-423 MTJ-S Series 27 F A Toolholders E C 3 5 B OPTIONAL HARDWARE A B C E F Lock Clamp Shim Right Hand Left Hand Gage Insert Shim Pin Clamp Screw Screw Shim MTJNRS123 MTJNLS123 TNMG ITSN-333 NL-34L CL-6 XNS-36 S-34 ITSN-323 MTJNRS124 MTJNLS124 TNMG ITSN-433 NL-46 CL-9 XNS-58 S-46 ITSN-423 MTJNRS163 MTJNLS163 TNMG ITSN-333 NL-34L CL-6 XNS-36 S-34 ITSN-323 MTJNRS164 MTJNLS164 TNMG ITSN-433 NL-46 CL-9 XNS-510 S-46 ITSN-423 MTJNRS204 MTJNLS204 TNMG ITSN-433 NL-46 CL-9 XNS-510 S-46 ITSN

141 ANSI Combination Toolholders ANSI Combination Toolholders Series: MVJ, MVV MVJ Series F 3 52 A 5 E C B OPTIONAL HARDWARE A B C E F Lock Clamp Shim Right Hand Left Hand Gage Insert Shim Pin Clamp Screw Screw Shim MVJNR163D MVJNL163D VNMG IVSN-322 NL-34L CL-30 XNS-510 S-34 MVJNR164C MVJNL164C VNMG IVSN-432 NL-46 CL-30 XNS-510 S-46 MVJNR164D MVJNL164D VNMG IVSN-432 NL-46 CL-30 XNS-510 S-46 MVJNR203D MVJNL203D VNMG IVSN-322 NL-34L CL-30 XNS-510 S-34 MVJNR204D MVJNL204D VNMG IVSN-432 NL-46 CL-30 XNS-510 S-46 MVV Series 17 30' 4 4 F F E 17 30' A 17 30' C B OPTIONAL HARDWARE Toolholders A B C E F Lock Clamp Shim Neutral Hand Gage Insert Shim Pin Clamp Screw Screw Shim MVVNN123B VNMG IVSN-322 NL-34L CL-30 XNS-510 S-34 MVVNN163D VNMG IVSN-322 NL-34L CL-30 XNS-510 S-34 MVVNN164D VNMG IVSN-432 NL-46 CL-30 XNS-510 S-46 For minimum tool deflection and to reduce possible chatter maintain a 1:1 ratio of shank size to tool overhang (as measured from the tool post). Ex. 1 shank = 1 of holder overhang 139

142 ANSI Combination Toolholders Series: MWL, WWL ANSI Combination Toolholders MWL Series 5 F A 5 5 Neg, 5 E C 5 5 Neg, B OPTIONAL HARDWARE A B C E F Lock Clamp Shim Right Hand Left Hand Gage Insert Shim Pin Clamp Screw Screw Shim MWLNR124B MWLNL124B WNMG IWSN-432 NL-46 CL-20 XNS-48 MWLNR163C MWLNL163C WNMG IWSN-322 NL-34L CL-7 XNS-36 MWLNR163D MWLNL163D WNMG IWSN-322 NL-34L CL-7 XNS-36 MWLNR164C MWLNL164C WNMG IWSN-433 NL-46 CL-20 XNS-48 MWLNR164D MWLNL164D WNMG IWSN-432 NL-46 CL-20 XNS-48 MWLNR204D MWLNL204D WNMG IWSN-432 NL-46 CL-20 XNS-48 MWLNR243D MWLNL243D WNMG IWSN-322 NL-34L CL-7 XNS-36 MWLNR244D MWLNL244D WNMG IWSN-433 NL-46 CL-20 XNS-48 Toolholders WWL Series F 5 A 5 5 NEG. 5 E C 5 5 NEG. B A B C E F Wedge Clamp Right Hand Left Hand Gage Insert Shim Cam Nut Clamp Screw Ring Wrench WWLNR124B WWLNL124B WNMG SWW-433 MP-416 CPM-43S MWW-40 BHA-0625 ER05 LH030 WWLNR164D WWLNL164D WNMG SWW-433 MP-420 CPM-43N MWW-40 BHA-0625 ER05 LH040 WWLNR204D WWLNL204D WNMG SWW-433 MP-420 CPM-43N MWW-40 BHA-0625 ER05 LH040 WWLNR165D WWLNL165D WNMG SWW-544 MP-531 CPM-54N MWW-50 BHA-0834 ER07 LH040 WWLNR205D WWLNL205D WNMG SWW-544 MP-534 CPM-54N MWW-50 BHA-0834 ER07 LH

143 Swiss Toolholders Swiss Toolholders Series: PCLC, SCAC PCLC R/LSeries Side lever locking holders 0 F 0 95 E C A B Dimensions (inch/mm) Stock A B C E F 7 Positive Lever Clamp Pin Wrench Right Hand Left Hand Gage Insert Pin Bolt PCLCR062D PCLCL062D CCMT LCL06 BTT0407 LP07 TH020 PCLCR083D PCLCL083D CCMT LCL09 BTT0407 LP06 TH020 PCLCR103D PCLCL103D CCMT LCL09 BTT0411 LP06 TH020 PCLCR1010-K06 PCLCL1010-K06 CCMT LCL06 BTT0407 LP07 TH020 PCLCR1212-K09 PCLCL1212-K09 CCMT LCL09 BTT0407 LP06 TH020 PCLCR1616-M09 PCLCL1616-M09 CCMT LCL09 BTT0411 LP06 TH020 Note: Item available 1st quarter 2007 = USA stocked item = Worldwide Warehouse item SCAC R/LSeries 10 F 0 A 0 0 E C B Swiss Toolholders Dimensions (inch/mm) Stock A B C E F 7 Positive Insert Torx Right Hand Left Hand Gage Insert Screw Wrench SCACR062D SCACL062D CCMT ST-21.5 TRX08 SCACR083D SCACL083D CCMT ST-32.5 TRX15 SCACR103D SCACL103D CCMT ST-32.5 TRX15 SCACR SCACL CCMT ST-21.5 TRX08 SCACR SCACL CCMT ST-32.5 TRX15 SCACR SCACL CCMT ST-32.5 TRX15 Note: Item available 1st quarter 2007 = USA stocked item = Worldwide Warehouse item 141

144 Swiss Toolholders Series: SCNC, PDJC SCNC R/LSeries Swiss Toolholders 5 F A 5 C B E Dimensions (inch/mm) Stock A B C E F 7 Positive Insert Torx Right Hand Left Hand Gage Insert Screw Wrench SCNCR062D SCNCL062D CCMT ST-21.5 TRX08 SCNCR083D SCNCL083D CCMT ST-32.5 TRX15 SCNCR103D SCNCL103B CCMT ST-32.5 TRX15 SCNCR SCNCL CCMT ST-21.5 TRX08 SCNCR SCNCL CCMT ST-32.5 TRX15 SCNCR SCNCL CCMT ST-32.5 TRX15 Note: Item available 1st quarter 2007 = USA stocked item PDJC R/LSeries Side lever locking holders 0 F 0 93 E C A Swiss Toolholders Dimensions (mm) B Stock A B C E F 7 Positive Lever Clamp Pin Wrench Right Hand Left Hand Gage Insert Pin Bolt PDJCR062D PDJCL062D DCMT LCL06 BTT0407 LP04 TH020 PDJCR083D PDJCL083D DCMT LCL09 BTT0407 LP07 TH020 PDJCR103D PDJCL103D DCMT LCL09 BTT04011 LP07 TH020 PDJCR1010-K07 PDJCL1010-K07 DCMT LCL06 BTT0407 LP04 TH020 PDJCR1212-M11 PDJCL1212-M11 DCMT LCL09 BTT0407 LP07 TH020 PDJCR1616-M11 PDJCL1616-M11 DCMT LCL09 BTT0411 LP07 TH020 Note: Item available 1st quarter 2007 = USA stocked item = Worldwide Warehouse item ANSI-ISO Screw-On Small Shank Toolholders have common hardware and superior Torx locking insert screws, for maximum holding power. 142

145 Swiss Toolholders Swiss Toolholders Series: SDAC, SDPCN SDAC R/LSeries 35 F A 0 E C B Dimensions (inch/mm) Stock A B C E F 7 Positive Insert Torx Right Hand Left Hand Gage Insert Screw Wrench SDACR062D SDACL062D DCMT ST-21.5 TRX08 SDACR083D SDACL083D DCMT ST-32.5 TRX15 SDACR103D SDACL103D DCMT ST-32.5 TRX15 SDACR SDACL DCMT ST-21.5 TRX08 SDACR SDACL DCMT ST-32.5 TRX15 SDACR SDACL DCMT ST-32.5 TRX15 Note: Item available 1st quarter 2007 = USA stocked item = Worldwide Warehouse item SDPCN Series 27.5 A C B Swiss Toolholders Dimensions (inch/mm) Stock A B C 7 Positive Insert Torx Neutral Hand Gage Insert Screw Wrench SDPCN062D DCMT ST-21.5 TRX08 SDPCN083D DCMT ST-32.5 TRX15 SDPCN103B DCMT ST-32.5 TRX15 SDPCN DCMT ST-21.5 TRX08 SDPCN DCMT ST-32.5 TRX15 SDPCN DCMT ST-32.5 TRX15 = USA stocked item Note: Item available 1st quarter

146 Swiss Toolholders Series: STAC, SVAB Swiss Toolholders STAC R/LSeries E 0 F A 0 91 C B Dimensions (inch/mm) Stock A B C E F 7 Positive Insert Torx Right Hand Left Hand Gage Insert Screw Wrench STACR062D STACL062D TCMT ST-21.5 TRX08 STACR082D STACL082D TCMT ST-21.5 TRX08 STACR103D STACL103D TCMT ST-32.5 TRX15 STACR STACL TCMT ST-21.5 TRX08 STACR STACL TCMT ST-21.5 TRX08 STACR STACL TCMT ST-32.5 TRX15 Note: Item available 1st quarter 2007 = USA stocked item = Worldwide Warehouse item SVAB R/LSeries 55 F A Swiss Toolholders E C B Dimensions (inch/mm) Stock A B C E F 5 Positive Insert Torx Right Hand Left Hand Gage Insert Screw Wrench SVABR062D SVABL062D VBMT ST-21.5 TRX08 SVABR082D SVABL082D VBMT ST-21.5 TRX08 SVABR103D SVABL103D VBMT ST-32.5 TRX15 SVABR SVABL VBMT ST-21.5 TRX08 SVABR SVABL VBMT ST-21.5 TRX08 SVABR SVABL VBMT ST-32.5 TRX15 = USA stocked item Note: Item available 1st quarter

147 SVNB R/LSeries Swiss Toolholders F 3 Swiss Toolholders Series: SVNB, SBT, SCT 38 C A B E Dimensions (inch/mm) Stock A B C E F 5 Positive Insert Torx Right Hand Left Hand Gage Insert Screw Wrench SVNBR062D SVNBL062D VBMT ST-21.5 TRX08 SVNBR082D SVNBL082D VBMT ST-21.5 TRX08 SVNBR103D SVNBL103D VBMT ST-32.5 TRX15 SVNBR SVNBL VBMT ST-21.5 TRX08 SVNBR SVNBL VBMT ST-21.5 TRX08 SVNBR SVNBL VBMT ST-32.5 TRX15 = USA stocked item SBT R Series Back Turning Holders Note: Item available 1st quarter F E C A B Dimensions (mm) Stock A B C E F Gage Insert Torx Right Hand Left Hand Insert Screw Wrench SBTR3506 BTR BFTX0307N TRX10 SBTR3508 BTR BFTX0307N TRX10 SBTR3510 BTR BFTX0307N TRX10 SBTR BTR BFTX0307N TRX10 SBTR BTR BFTX0307N TRX10 SBTR BTR BFTX0307N TRX10 Note: Item available 1st quarter 2007, See page 89 for insert selection, = USA stocked item, = Worldwide Warehouse item SCT R/LSeries Cut-Off Holders F1 30' A C G Swiss Toolholders E B Dimensions (mm) Stock A B C E F G Gage Insert Screw Torx Right Hand Left Hand Insert Right hand Left hand Wrench SCTR08 SCTL08 CTR BFTX0410T8R BFTX0410T8L TRX08 SCTR10 SCTL10 CTR BFTX0410T8R BFTX0410T8L TRX08 SCTR12 SCTL12 CTR BFTX0410T8R BFTX0410T8L TRX08 SCTR1010 SCTL1010 CTR BFTX0410T8R BFTX0410T8L TRX08 SCTR1212 SCTL1212 CTR BFTX0410T8R BFTX0410T8L TRX08 SCTR1616 SCTL1616 CTR BFTX0410T8R BFTX0410T8L TRX08 Note: Item available 1st quarter 2007, See page 89 for insert selection, = USA stocked item, = Worldwide Warehouse item 145

148 Swiss Toolholders Series: SPB, CKBR, CKBSR SPB R/L Series Swiss Toolholders E F offset:0 Height offset :0.1 before center 3 1 C A B Dimensions (mm) Stock A B C E F Insert Torx Right Hand Left Hand Gage Insert Screw Wrench SPBR063D SPBL063D PBV BFTX02505N LT08-06 SPBR083D SPBL083D PBV BFTX02505N LT08-06 SPBR SPBL PBV BFTX02505N LT08-06 SPBR SPBL PBV BFTX02505N LT08-06 Note: Item available 1st quarter 2007, See page 90 for insert selection, = USA stocked item, = Worldwide Warehouse item CKBR Series F A C B Dimensions (inch/mm) Swiss Toolholders Stock A B C E F Clamp Clamp Wrench Right Hand Gage Insert Screw CKBR062D KMBXR CKBW16 WB4-8 LH020 CKBR082D KMBXR CKBW16 WB4-8 LH020 CKBR102D KMBXR CKBW16 WB4-8 LH020 CKBR KMBXR CKBW16 WB4-8 LH020 CKBR KMBXR CKBW16 WB4-8 LH020 CKBR KMBXR CKBW16 WB4-8 LH020 Note: Item available 1st quarter 2007, See page 90 for insert selection, = USA stocked item, = Worldwide Warehouse item CKBSR Series 16 L2 B F 0 (3.5) C A A Dimensions (inch/mm) Stock A B C F L 2 L 3 Clamp Clamp Wrench Right Hand Gage Insert Screw CKBSR062D KMBXL CKBW16 WB4-8 LH020 CKBSR082D KMBXL CKBW16 WB4-8 LH020 CKBSR102D KMBXL CKBW16 WB4-8 LH020 CKBSR KMBXL CKBW16 WB4-8 LH020 CKBSR KMBXL CKBW16 WB4-8 LH020 CKBSR KMBXL CKBW16 WB4-8 LH020 Note: Item available 1st quarter 2007, See page 90 for insert selection, = USA stocked item, = Worldwide Warehouse item 146

149 Boring Bars Pages Boring Bars: Table of Contents Pages Nomenclature Insert Holding Method Overview SumiTurn T-REX ANSI Standard Combination Boring Bars ANSI-ISO Screw-On Boring Bars Steel Shank Carbide Shank Heavy Metal Shank X-BAR Anti-Vibration Shank Boring Bars Boring Bars Nomenclature Steel Shank Carbide Shank UFO Technology CBN Solid Carbide

150 Boring Bar Nomenclature Boring Bar Nomenclature A A 16- M Boring Bar Type Boring Bar Diameter Insert Holding Solid Steel Bar with Coolant Hole B Solid Steel Bar with Anti-Vibration Device E Carbide Bar with Fixed Steel Head & Coolant Hole J Heavy Metal Bar with Coolant Hole This indicates D dimensions in sixteenths (1/16 ). examples: BAR DIA 08 = 8/16 = 1/2" Diameter 16 = 16/16 = 1.0" Diameter 24 = 24/16 = 1-1/2" Diameter M Clamp and Lock Pin S Screw Lock Only C Insert Shape C Diamond D Diamond R Round SSquare TTriangle V Diamond W Trigon Boring Bars 148

151 Boring Bar Nomenclature Boring Bar Nomenclature L N R 4 Boring Bar Style Insert Relief Angle Hand Insert Size F 0 End Cutting K 15 End Cutting L End and Side Cutting B C N P R Right Hand L Left Hand I.C. For equal sided inserts this indicates the inscribed circle (I.C.) in eighths (1/8 ). examples, 6 = 6/8 = 3/4" I.C. 4 = 4/8 = 1/2" I.C. 2.5 = 2.5/8 = 5/16" I.C. Q End Cutting U -3 End Cutting 3 X 5-5 Back Facing/Boring Boring Bars 149

152 Insert Holding Method Overview Insert Holding Method Overview Overview Insert Holding Methods T-Rex Boring Bars Available in the -LU, -GU and -SU chipbreakers with grades T2000Z,,,, AC610M, and AC630M Rigid clamping system ensures accurate insert indexing Up to 2.5mm (0.100 ) depth of cut Six 55 o cutting edges versus the standard four edges of a DNMG insert Insert Screw Clamp Insert Shim Clamp Screw ANSI Standard Combination Boring Bars with through coolant Proven lock pin for negative rake geometry inserts Ideal for unground, negative rake inserts or utility and precision ground inserts Available with integral coolant delivery Shim Screw Insert Clamp Screw Clamp Shim Lock Pin ANSI/ISO Screw-On Boring Bars Available with steel, carbide, or heavy metal shanks, ranging in size from 3/8 to 1 and coolant through the tool Designed to ISO-ANSI standards Uses TORX* insert holding screws Available with Anti-Vibration steel shanks Insert Screw Insert Boring Bars X-BAR Boring Bars Special dampener mechanism eliminates chatter Up to 6X L/D overhang (depth / bar diameter) Cost effective solution to carbide bars when deep hole boring All X-Bars are coolant-through Effectively rough bores deep holes Bars available with CCMT, TCMT and TPMT style inserts Insert Screw Insert Design Boring Bars Styles available using negative inserts and 5, 7, 11 and 15 positive inserts For bores as small as.228 using the BSWJO design Available in steel or carbide shanks Various locking methods / unique designs 150

153 Features & Benefits Available in the -LU, -GU and -SU chipbreakers with grades T2000Z,,,, AC610M, and AC630M Rigid clamping system ensures accurate insert indexing Up to 2.5mm (0.100 ) depth of cut Six 55 o cutting edges versus the standard four edges of a DNMG insert SumiTurn T-REX Series: A-DTR T-REX Boring Bar A-DTR Series D F 95 O 30' K O -5 O H C Dimensions (Inch) Right Hand Left Hand D C F H K Min. Bore A20DTR55CR3 A20DTR55CL O A24DTR55CR3 A24DTR55CL O T-REX -LU Finishing TRM551704LU TRM551708LU TRM551712LU T2000Z Dimensions (Inch) Inscribed Circle Radius Depth of cut (inches) Feed rate (IPR) -GU Finishing TRM551704GU TRM551708GU TRM551712GU Dimensions (Inch) Inscribed Circle Radius Depth of cut (inches) Feed rate (IPR) -SU Finishing TRM551704SU TRM551708SU TRM551712SU AC610M AC630M Dimensions (Inch) Inscribed Circle Radius Depth of cut (inches) Feed rate (IPR) 2.5mm (0.100 ) Maximum Depth of cut 93 O 95 O 30' Boring Bars Hardware Clamp Spring Clamp Screw Shim Shim Screw TRCP3 SSP420 BX0520 TRW5505 BFTX0307N Torque specifications for BX0520 clamp screw = inch/lbs. Wrench TSW040 Torx Wrench TRX10 151

154 ANSI Standard Combination Boring Bars Series: A-MCK, A-MCL ANSI Standard Combination Boring Bars with through coolant A-MCK D 15 F 1/4-18 NPT C 15 5 K Solid steel bar with coolant hole OPTIONAL HARDWARE D C F K Min. Bore Lock Clamp Shim Right Hand Left Hand Gage Insert Shim Pin Clamp Screw Shim Screw A20MCKNR4 A20MCKNL4 CNMG ICSN-433 NL-46 CL-20 XNS-48 S-46 A24MCKNR5 A24MCKNL5 CNMG ICSN-533 NL-58 CL-12 XNS-510 S-58 A-MCL D 5 F 1/4-18 NPT K Solid steel bar with coolant hole C OPTIONAL HARDWARE D C F K Min. Bore Lock Clamp Shim Right Hand Left Hand Gage Insert Shim Pin Clamp Screw Shim Screw Boring Bars A16MCLNR3 A16MCLNL3 CNMG N/A NL-33 CL-7 XNS-36 A16MCLNR4 A16MCLNL4 CNMG N/A NL-44 CL-20 XNS-48 A20MCLNR4 A20MCLNL4 CNMG ICSN-433 NL-46 CL-20 XNS-48 S-46 A24MCLNR4 A24MCLNL4 CNMG ICSN-433 NL-46 CL-20 XNS-48 S-46 A28MCLNR4 A28MCLNL4 CNMG ICSN-433 NL-46 CL-20 XNS-48 S-46 A32MCLNR4 A32MCLNL4 CNMG ICSN-433 NL-46 CL-20 XNS-48 S-46 A32MCLNR5 A32MCLNL5 CNMG ICSN-533 NL-58 CL-12 XNS-510 S-58 A40MCLNR4 A40MCLNL4 CNMG ICSN-433 NL-46 CL-20 XNS-48 S

155 ANSI Standard Combination Boring Bars with through coolant ANSI Standard Combination Boring Bars Series: A-MDQ, A-MDU A-MDQ 12 30' D 17 30' F 1/4-18 NPT 55 C 17 30' K 10 Solid steel bar with coolant hole OPTIONAL HARDWARE D C F K Min. Bore Lock Clamp Shim Right Hand Left Hand Gage Insert Shim Pin Clamp Srew Shim Screw A20MDQNR4 A20MDQNL4 DNMG IDSN-443 NL-46L CL-12 XNS-59 IDSN-433 S-46 A24MDQNR4 A24MDQNL4 DNMG IDSN-443 NL-46L CL-12 XNS-59 IDSN-433 S-46 A-MDU D 3 27 F 1/4-18 NPT 55 C 3 K 5 Solid steel bar with coolant hole OPTIONAL HARDWARE D C F K Min. Bore Lock Clamp Shim Right Hand Left Hand Gage Insert Shim Pin Clamp Screw Shim Screw A16MDUNR3 A16MDUNL3 DNMG N/A NL-33 CL-7 XNS-36 S-34 A20MDUNR4 A20MDUNL4 DNMG IDSN-443 NL-46L CL-12 XNS-59 IDSN-433 S-46 A24MDUNR4 A24MDUNL4 DNMG IDSN-443 NL-46L CL-12 XNS-59 IDSN-433 S-46 A28MDUNR4 A28MDUNL4 DNMG IDSN-443 NL-46L CL-12 XNS-59 IDSN-433 S-46 A32MDUNR4 A32MDUNL4 DNMG IDSN-443 NL-46L CL-12 XNS-59 IDSN-433 S-46 A40MDUNR5 A40MDUNL5 DNMG IDSN-533 NL-58 CL-30 XNS-510 S-58 Boring Bars Select ANSI Standard Combination Boring Bars with through coolant, for longer insert life and excellent chip evacuation. 153

156 ANSI Standard Combination Boring Bars Series: A-MTF, A-MVU ANSI Standard Combination Boring Bars with through coolant A-MTF D F 1/4-18 NPT 0 K 5 0 C Solid steel bar with coolant hole OPTIONAL HARDWARE D C F K Min. Bore Lock Clamp Shim Right Hand Left Hand Gage Insert Shim Pin Clamp Screw Shim Screw A16MTFNR3 A20MTFNL3 TNMG ITSN-333 NL-34L CL-7 XNS-35 ITSN-323 S-34 A20MTFNR3 A20MTFNL3 TNMG ITSN-333 NL-34L CL-7 XNS-35 ITSN-323 S-34 A24MTFNR3 A24MTFNL3 TNMG ITSN-333 NL-34L CL-7 XNS-35 ITSN-323 S-34 A24MTFNR4 A24MTFNL4 TNMG ITSN-432 NL-46 CL-9 XNS-59 ITSN-423 S-46 A32MTFNR4 A32MTFNL4 TNMG ITSN-432 NL-46 CL-9 XNS-59 ITSN-423 S-46 A-MVU 27 D 3 F 1/4-18 NPT 3 K 5 35 C Solid steel bar with coolant hole OPTIONAL HARDWARE Boring Bars D C F K Min. Bore Lock Clamp Shim Right Hand Left Hand Gage Insert Shim Pin Clamp Screw Shim Screw A20MVUNR3 A20MVUNL3 VNMG IVSN-322 NL-34L CL-12 XNS-58 S-34 A24MVUNR3 A24MVUNL3 VNMG IVSN-322 NL-34L CL-12 XNS-58 S

157 ANSI Standard Combination Boring Bars with through coolant ANSI Standard Combination Boring Bars Series: A-MWL A-MWL D F 5 1/4-18 NPT 5 K 5 5 C Solid steel bar with coolant hole OPTIONAL HARDWARE D C F K Min. Bore Lock Clamp Shim Right Hand Left Hand Gage Insert Shim Pin Clamp Screw Shim Screw A12MWLNR3 A12MWLNL3 WNMG NL-33L CL-7 XNS-36 A16MWLNR3 A16MWLNL3 WNMG NL-33 CL-7 XNS-36 A16MWLNR4 A16MWLNL4 WNMG NL-44 CL-20 XNS-47 A20MWLNR4 A20MWLNL4 WNMG IWSN-432 NL-46 CL-20 XNS-48 A24MWLNR4 A24MWLNL4 WNMG IWSN-432 NL-46 CL-20 XNS-48 Boring Bars 155

158 ANSI-ISO Boring Bars Series: A-SCFP, A-SCLC ANSI-ISO Boring Bars with through coolant A-SCFP D 0 F A 0 K 0 10 C Solid steel bar with coolant hole D C F K Min. A 11 Positive Bore Insert Torx Right Hand Left Hand Gage Insert Screw Wrench A06SCFPR2 A06SCFPL2 CPMT /8* ST21.5 TRX08 A08SCFPR2 A08SCFPL2 CPMT /16-27 NPT ST21.5 TRX08 A10SCFPR2 A10SCFPL2 CPMT /8-27 NPT ST21.5 TRX08 A12SCFPR3 A12SCFPL3 CPMT /8-27 NPT ST32.5 TRX15 A16SCFPR3 A16SCFPR3 CPMT /4-18 NPT ST32.5 TRX15 *Drilled hole only. No threads. A-SCLC D 5 F A 5 K 0 Solid steel bar with coolant hole 5 C Boring Bars D C F K Min. A 7 Positive Bore Insert Torx Right Hand Left Hand Gage Insert Screw Wrench A06SCLCR2 A06SCLCL2 CCMT /8* ST21.5 TRX08 A08SCLCR2 A08SCLCL2 CCMT /16-27 NPT ST21.5 TRX08 A10SCLCR2 A10SCLCL2 CCMT /8-27 NPT ST21.5 TRX08 A10SCLCR3 A10SCLCL3 CCMT /8-27 NPT ST32.5 TRX15 A12SCLCR3 A12SCLCL3 CCMT /8-27 NPT ST32.5 TRX15 A16SCLCR3 A16SCLCL3 CCMT /4-18 NPT ST32.5 TRX15 *Drilled hole only. No threads. 156

159 ANSI-ISO Boring Bars with through coolant ANSI-ISO Boring Bars Series: A-SCLP, A-SDUP A-SCLP D 5 F A 5 K 0 5 C Solid steel bar with coolant hole D C F K Min. A 11 Positive Bore Insert Torx Right Hand Left Hand Gage Insert Screw Wrench A06SCLPR2 A06SCLPL2 CPMT /8* ST21.5 TRX08 A08SCLPR2 A08SCLPL2 CPMT /16-27 NPT ST21.5 TRX08 A10SCLPR2 A10SCLPL2 CPMT /8-27 NPT ST21.5 TRX08 A10SCLPR3 A10SCLPL3 CPMT /8-27 NPT ST32.5 TRX15 A12SCLPR3 A12SCLPL3 CPMT /8-27 NPT ST32.5 TRX15 A16SCLPR3 A16SCLPL3 CPMT /4-18 NPT ST32.5 TRX15 *Drilled hole only. No threads. A-SDUP 27 D 3 F A 3 K 0 55 C Solid steel bar with coolant hole D C F K Min. A 11 Positive Bore Insert Torx Right hand Left Hand Gage Insert Screw Wrench A06SDUPR2 A06SDUPL2 DPMT /8* ST21.5 TRX08 A08SDUPR2 A08SDUPL2 DPMT /16-27NPT ST21.5 TRX08 A10SDUPR2 A10SDUPL2 DPMT /8-27NPT ST21.5 TRX08 A12SDUPR3 A12SDUPL3 DPMT /8-27NPT ST32.5 TRX15 A16SDUPR3 A16SDUPL3 DPMT /4-18NPT ST32.5 TRX15 *Drilled hole only. No threads. Boring Bars 157

160 ANSI-ISO Boring Bars Series: A-SDUC, A-SDXP ANSI-ISO Boring Bars with through coolant A-SDUC 27 D 3 F A 3 K 0 Solid steel bar with coolant hole 55 C D C F K Min. A 7 Positive Bore Insert Torx Right Hand Left Hand Gage Insert Screw Wrench A06SDUCR2 A06SDUCL2 DCMT /8* ST21.5 TRX08 A08SDUCR2 A08SDUCL2 DCMT /16-27 NPT ST21.5 TRX08 A10SDUCR2 A10SDUCL2 DCMT /8-27 NPT ST21.5 TRX08 A12SDUCR3 A12SDUCL3 DCMT /8-27 NPT ST32.5 TRX15 A16SDUCR3 A16SDUCL3 DCMT /4-18 NPT ST32.5 TRX15 *Drilled hole only. No threads. A-SDXP D L 25 F A 5 K Solid steel bar with coolant hole C Boring Bars D C F L K Min. A 11 Positive Bore Insert Torx Right Hand Left Hand Gage Insert Screw Wrench A08SDXPR2 A08SDXPL2 DPMT / /16-27 NPT ST21.5 TRX08 A10SDXPR2 A10SDXPL2 DPMT / /8-27 NPT ST21.5 TRX08 A12SDXPR3 A12SDXPL3 DPMT / /8-27 NPT ST32.5 TRX15 A16SDXPR3 A16SDXPL3 DPMT / /4-18 NPT ST32.5 TRX15 Do not exceed a 3:1 boring bar diameter to overhang ratio: 1 dia. bar = 3 maximum overhang. This will provide maximum rigidity and minimal chatter for steel shank bars. 158

161 ANSI-ISO Boring Bars with through coolant ANSI-ISO Boring Bars Series: A-STFC, A-STFP A-STFC D 0 F A 0 0 K Solid steel bar with coolant hole C D C F K Min. A 7 Positive Bore Insert Torx Right Hand Left Hand Gage Insert Screw Wrench A08STFCR2 A08STFCL2 TCMT /16-27 NPT ST21.5 TRX08 A10STFCR2 A10STFCL2 TCMT /8-27 NPT ST21.5 TRX08 A12STFCR3 A12STFCL3 TCMT /8-27 NPT ST32.5 TRX15 A16STFCR3 A16STFCL3 TCMT /4-18 NPT ST32.5 TRX15 A-STFP D 0 F A C 0 0 K Solid steel bar with coolant hole D C F K Min. A 11 Positive Bore Insert Torx Right Hand Left Hand Gage Insert Screw Wrench A05STFPR1.8 A05STFPL1.8 TPMT /32* ST21.5 TRX08 A06STFPR2 A06STFPL2 TPMT /8* ST21.5 TRX08 A08STFPR2 A08STFPL2 TPMT /16-27 NPT ST21.5 TRX08 A10STFPR2 A10STFPL2 TPMT /8-27 NPT ST21.5 TRX08 A12STFPR3 A12STFPL3 TPMT /8-27 NPT ST32.5 TRX15 A16STFPR3 A16STFPL3 TPMT /4-18 NPT ST32.5 TRX15 *Drilled hole only. No threads. Boring Bars 159

162 ANSI-ISO Boring Bars Series: A-SVQB, A-SVUB ANSI-ISO Boring Bars with through coolant A-SVQB 17 30' 32 30' D F K 0 Solid steel bar with coolant hole 17 30' 35 C A D C F K Min. A 5 Positive Bore Insert Torx Right Hand Left Hand Gage Insert Screw Wrench A10SVQBR2 A10SVQBL2 VBMT /8-27 NPT ST21.5 TRX08 A12SVQBR2 A12SVQBL2 VBMT /8-27 NPT ST21.5 TRX08 A16SVQBR3 A16SVQBL3 VBMT /4-18 NPT ST32.5 TRX15 A-SVUB 47 3 D F K 0 Solid steel bar with coolant hole 35 3 C A Boring Bars D C F K Min. A 5 Positive Bore Insert Torx Right Hand Left Hand Gage Insert Screw Wrench A12SVUBR2 A12SVUBL2 VBMT /8-27 NPT ST21.5 TRX08 A16SVUBR3 A16SVUBL3 VBMT /4-18 NPT ST32.5 TRX15 A20SVUBR3 A20SVUBL3 VBMT /4-18 NPT ST32.5 TRX15 A24SVUBR3 A24SVUBL3 VBMT /4-18 NPT ST32.5 TRX15 160

163 ANSI-ISO & ISO-ANSI Carbide Shank Boring Bars with through coolant ANSI-ISO & ISO-ANSI Carbide Shank Boring Bars Series: A-SWLP, E-SCLC A-SWLP 5 D F A K Solid steel bar with coolant hole C D C F K Min. A 11 Positive Bore Insert Torx Right Hand Left Hand Gage Insert Screw Wrench A06SWLPR2 A06SWLPL2 WPMT /8* ST21.5 TRX08 A08SWLPR2 A08SWLPL2 WPMT /16-27 NPT ST21.5 TRX08 A10SWLPR2 A10SWLPL2 WPMT /8-27 NPT ST21.5 TRX08 *Drilled hole only. No threads. ISO-ANSI CARBIDE SHANK BORING BARS E-SCLC D 5 F A 5 K 0 5 C Solid carbide bar with fixed steel head and coolant hole D C F K Min. A 7 Positive Bore Insert Torx Right Hand Left Hand Gage Insert Screw Wrench Boring Bars E06SCLCR2 E06SCLCL2 CCMT * ST21.5 TRX08 E08SCLCR2 E08SCLCL2 CCMT * ST21.5 TRX08 E10SCLCR3 E10SCLCL3 CCMT * ST32.5 TRX15 E12SCLCR3 E12SCLCL3 CCMT * ST32.5 TRX15 E16SCLCR3 E16SCLCL3 CCMT * ST32.5 TRX15 *Through hole only. No threads. 161

164 ANSI-ISO Carbide Shank Boring Bars Series: E-STFP, E-STFC ANSI-ISO Carbide Shank Boring Bars with through coolant E-STFP D 0 F A C 0 K 0 Solid carbide bar with fixed steel head and coolant hole D C F K Min. A 11 Positive Bore Insert Torx Right Hand Left Hand Gage Insert Screw Wrench E05STFPR1.8 E05STFPL1.8 TPMT ST21.5 TRX08 *Through hole only. No threads. E-STFC D 0 F A C 0 0 K Solid carbide bar with fixed steel head and coolant hole D C F K Min. A 7 Positive Bore Insert Torx Right Hand Left Hand Gage Insert Screw Wrench Boring Bars E06STFCR2 E06STFCL2 TCMT * ST21.5 TRX08 E08STFCR2 E08STFCL2 TCMT * ST21.5 TRX08 E10STFCR2 E10STFCL2 TCMT * ST21.5 TRX08 E12STFCR3 E12STFCL3 TCMT * ST32.5 TRX15 E16STFCR3 E16STFCL3 TCMT * ST32.5 TRX15 *Through hole only. No threads. For applications requiring larger overhangs5:1 ratiosselect carbide bars with through coolant shanks. 162

165 ANSI-ISO Heavy Metal Shank Boring Bars with through coolant ANSI-ISO Heavy Metal Shank Boring Bars Series: J-SCLC, J-STFC J-SCLC D 5 F A 5 K 0 5 C Heavy metal shank with coolant hole D C F K Min. A 7 Positive Bore Insert Torx Right Hand Left Hand Gage Insert Screw Wrench J08SCLCR2 J08SCLCL2 CCMT /16-27 NPT ST21.5 TRX08 J10SCLCR3 J10SCLCL3 CCMT /8-27 NPT ST32.5 TRX15 J12SCLCR3 J12SCLCL3 CCMT /8-27 NPT ST32.5 TRX15 J16SCLCR3 J16SCLCL3 CCMT /4-18 NPT ST32.5 TRX15 J-STFC D 0 F A 0 0 K Heavy metal shank with coolant hole C D C F K Min. A 7 Positive Bore Insert Torx Right Hand Left Hand Gage Insert Screw Wrench J06STFCR2 J06STFCL2 TCMT /8* ST21.5 TRX08 J08STFCR2 J08STFCL2 TCMT /16-27 NPT ST21.5 TRX08 J10STFCR2 J10STFCL2 TCMT /8-27 NPT ST21.5 TRX08 J12STFCR3 J12STFCL3 TCMT /8-27 NPT ST32.5 TRX15 J16STFCR3 J16STFCL3 TCMT /4-18 NPT ST32.5 TRX15 *Drilled hole only. No threads. Boring Bars 163

166 X-BAR -Bar Features & Benefits Special dampener mechanism eliminates chatter Up to 6X L/D overhang (depth / bar diameter) Cost effective solution to carbide bars when deep hole boring All X-Bars are coolant-through Effectively rough bores deep holes Bars available with CCMT, TCMT and TPMT style inserts X-BAR Technical Information Good Chip Evacuation from new head design Anti-Chatter System - Eliminates Vibration Range Evacuates long chips Strong cross section to withstand high cutting forces Evacuates short chips Ribbed surface for maximum rigidity Unique structure of the X-Bar Vibration direction in cut The dampener resists vibration (Patent pending) Overhang length (L/D) New anti-vibration type SumiTurn X-Bar Steel shank Shank size ød (inch) Recommended Overhang Length / Shank Diameter (L/D) ELU, ESU, EMU (M class inserts) Chipbreakers Type of Boring Bar Steel shank -Bar Overhang Length (L/D) Boring Bars ELU-W, SD-W ("Wiper" style inserts) Steel shank -Bar Recommended Chipbreakers Wiper Style Positive 00 SD-W Depth of cut (inches) ELU-W Feed rate (IPR) SD-W ELU-W M Class Positive Depth of cut (inches) EMU (For roughing) ESU (For general) ELU (For finishing) Feed rate (IPR) EMU ESU ELU 164

167 -Bar X-BAR Series: D-SCLC, D-STUP, D-STUC SumiTurn X-Bar Availability D-SCLC ød1 ød Gage Insert 95 Dimensions Right Hand Left Hand Min. Bore D L S H θ o Gage Insert D08RSCLCR2 D08RSCLCL2 D10SSCLCR3 D10SSCLCL3 D12SSCLCR3 D12SSCLCL3 D16TSCLCR3 D16TSCLCL3 θ S L Hardware Screw Wrench o CC-21.5 BFTX02506N TRX o CC-32.5 BFTX0407N TRX o CC-32.5 BFTX0409N TRX o CC-32.5 BFTX0409N TRX15 H D-STUP 93 ød1 ød Gage Insert S θ L H Dimensions Right Hand Left Hand Min. Bore D L S H θ o Gage Insert D08RSTUPR2 D08RSTUPL2 D10SSTUPR2 D10SSTUPL2 D12SSTUPR2 D12SSTUPL2 D16TSTUPR3 D16TSTUPL3 Hardware Screw Wrench o TP-22 BFTX0306A TRX o TP-22 BFTX0306A TRX o TP-22 BFTX0307A TRX o TP-33 BFTX0410A TRX15 D-STUC 93 ød1 ød Gage Insert Dimensions Right Hand Left Hand Min. Bore D L S H θ o Gage Insert D08RSTUCR2 D08RSTUCL2 D10SSTUCR2 D10SSTUCL2 D12SSTUCR3 D12SSTUCL3 D16TSTUCR3 D16TSTUCL3 θ S L Hardware Screw Wrench o TC-21.5 BFTX02506N TRX o TC-21.5 BFTX02506N TRX o TC-32.5 BFTX0409N TRX o TC-32.5 BFTX0409N TRX15 H Boring Bars 165

168 ANSI-ISO Anti Vibration Shank Boring Bars Series: B-SCLC, B-STFC ANSI-ISO Anti Vibration Shank Boring Bars with through coolant B-SCLC D 5 F 5 K Anti-Vibration Shank 0 5 C D C C F K Min. 7 Positive Min. Bore Insert Torx Right Hand Left Hand Gage Insert (for shortening) Screw Wrench B10SCLCR3 B10SCLCL3 CCMT ST32.5 TRX15 B12SCLCR3 B12SCLCL3 CCMT ST32.5 TRX15 B16SCLCR3 B16SCLCL3 CCMT ST32.5 TRX15 B-STFC D 0 F C 0 K Anti-vibration shank 0 Boring Bars D C C F K Min. 7 Positive Min. Bore Insert Torx Right Hand Left Hand Gage Insert (for shortening) Screw Wrench B10STFCR2 B10STFCL2 TCMT ST21.5 TRX08 B12STFCR3 B12STFCL3 TCMT ST32.5 TRX15 B16STFCR3 B16STFCL3 TCMT ST32.5 TRX15 Always calculate horse power and thrust requirements before attempting a new application. 166

169 Boring Bar Nomenclature Boring Bar Nomenclature SUMITOMO BORING BAR NOMENCLATURE 1 Type of Bar 3 Insert Shape 4 Bar Style Solid Steel Solid Carbide 60-5 (95 ) 15 (75 ) 2 B Clamping System C S T L K 0 (90 ) -3 ) Clamp Lock M e Lock C D F (117.5 ) J K V Q H Screw Clamp 80 W P Pin Lock - 16 B1 M2 T3 F4 N5 R Rake Angle 6 Hand of Tool N P Bar Diameter R L 8 Insert I.C. Size Boring Bars The two-digit number represents the Bar Diameter in 1/16 of an inch increments. 06 = 3/8 24 = 1 1/2 42 = 2 5/8 08 = 1/2 26 = 1 5/8 44 = 1 3/4 10 = 5/8 28 = 1 3/4 46 = 1 7/8 12 = 3/4 30 = 1 7/8 48 = 3 14 = 7/8 32 = 2 16 = 1 34 = 2 1/8 18 = 1 1/8 36 = 2 1/4 20 = 1 1/4 38 = 2 3/8 22 = 1 3/8 40 = 2 1/2 I.C. Size in 1/8 inch increments. Under 1/4 I.C. Over 1/4 I.C. 2 = 5/16 2 = 1/4 5 = 5/32 3 = 3/8 6 = 3/16 4 = 1/2 5 = 5/8 6 = 3/4 7 = 7/8 8 = 1 167

170 Steel Shank Boring Bars Series: BMDLN, BMSKN Steel Shank Boring Bars BMDLN Series For Internal Boring MIN BORE B S ± H D (Dia.) GAGE INSERT DNMG432 L BMDLNR/L 204 STKD. R L These figures show right hand tools. D Min. Bore B Dimensions L S H Shape Insert Size DN 43 Shim Clamp Cam Clamp Wrench Wrench Screw SDW423 CPB43 CCM8F-L WB8F-20 LH030 LH040 NOTE: Right Hand Boring Bar requires Left Hand Insert. Left Hand Boring Bar requires Right Hand Insert. Maximum overhang=3xd BMSKN Series MIN. BORE B For Internal Boring S 15 L H D GAGE INSERTS SNMG432 These figures show right hand tools. Boring Bars STKD. BMSKNR/L 244 BMSKNR/L 284 BMSKNR/L 324 Dimensions R L D Min. Bore B L S H Shape Insert NOTE: Right Hand Boring Bar requires Left Hand Insert. Left Hand Boring Bar requires Right Hand Insert. Maximum overhang=3 x D SN Size 43 Clamp Shim Cam Clamp Wrench Wrench Screw CPB43S SSW423 CPB43 CCM8F WB8F-30 LH030 LH

171 Steel Shank Boring Bars Steel Shank Boring Bars Series: BMCLN, BMTFN BMCLN Series MIN BORE B 5 For Internal Boring S 5 L H D GAGE INSERT CNMA432 BMCLNR/L 244 BMCLNR/L 284 BMCLNR/L 324 STKD. These figures show right hand tools. Dimensions Clamp Shim Cam Clamp Wrench Wrench Screw NOTE: Right Hand Boring Bar requires Left Hand Insert. Left Hand Boring Bar requires Right Hand Insert. Maximum overhang=3 x D Insert R L D Min. Bore B L S H Shape Size CN CPB43S SCW423 CPB43 CCM8F WB8F-30 LH030 LH040 BMTFN Series For Internal Boring MIN BORE B L S H D GAGE INSERT TNMG These figures show right hand tools. BMTFNR/L 243 BMTFNR/L 284 BMTFNR/L 324 Maximum overhang=3 x D STKD. Dimensions Insert Min. Bore R L D B L S H Shape Size TN Shim Cam Clamp Clamp Screw Wrench Wrench STW323 CPB33 LH025 STW434 CPB44T CCM8 WB8-30 LH030 LH040 Boring Bars 169

172 Steel Shank Boring Bars Series: BMWLN, BSCLO Steel Shank Boring Bars BMWLN Series MIN BORE B For Internal Boring θ S 5 L H D GAGE INSERT WNMG432 BMWLNR/L 164 BMWLNR/L 204 BMWLNR/L 244 STKD. R L Min. Bore B Maximum overhang=3 x D These figures show right hand tools. D Dimensions L S H θ Shape WN Insert Shape Wrench Clamp Pin Shim Screw LH BCH05RM6L BWP46 SWB422 WB6-16 LH025 BSCLO Series For Internal Boring MIN BORE B 5 S D GAGE INSERT CPGM θ L H These figures show right hand tools. Boring Bars BSCLOR/L 062 BSCLOR/L 082 BSCLOR/L 103 BSCLOR/L 123 BSCLOR/L 164 STKD. R L Maximum overhang = 3 x D Dimensions Min. Bore B D L S H θ Shape CP CP CP Insert Size Screw BFTX0305A BFTX0407A BFTX0509A Wrench TRX10 TRX15 TRX20 170

173 Steel Shank Boring Bars Steel Shank Boring Bars Series: BSDJO, BSTJO BSDJO Series For Internal Boring MIN BORE B S 3 D GAGE INSERT DCGT θ L H These figures show right hand tools. BSDJOR/L 061 BSDJOR/L 081 BSDJOR/L 103 BSDJOR/L 123 STKD. R L Min. Bore B Maximum overhang = 3 x D D Dimensions L S H θ Insert Shape Size Screw Wrench DC 21.5 BFTX02506 TRX08 DC 32.5 BFS0410T TRX10 BSTJO Series For Internal Boring MIN BORE B S 2 D GAGE INSERT T GT θ L H These figures show right hand tools. BSTJOR/L 065 BSTJOR/L 066 BSTJOR/L 062 BSTJOR/L 082 BSTJOR/L 102 BSTJOR/L 123 BSTJOR/L 163 STKD. R L Min. Bore B D Dimensions L S H θ Shape TBG TPG Insert NOTE: Right Hand Boring Bar requires Left Hand Insert. Left Hand Boring Bar requires Right Hand Insert. Maximum overhang = 3 x D Size Screw BFTX0204A BFTX0306A BFTX0307A BFTX0410A Wrench TRX06 TRX10 TRX15 Boring Bars 171

174 Steel Shank Boring Bars Series: BSSKO, BCTJP Steel Shank Boring Bars BSSKO Series For Internal Boring MIN BORE B 15 D GAGE INSERT SPGG322L S θ L H BSSKOR/L 083 BSSKOR/L 103 BSSKOR/L 123 BSSKOR/L 163 STKD. R L Min. Bore B These figures show right hand tools. D Dimensions L S H θ Shape Insert NOTE: Right Hand Boring Bar requires Left Hand Insert. Left Hand Boring Bar requires Right Hand Insert. Maximum overhang = 3 x D SP Size 32 Screw BFTX0307A Wrench TRX10 BCTJP Series 3 For Internal Boring S L H D GAGE INSERT TPG These figures show right hand tools. Boring Bars BCTJPR 123 BCTJPR/L 163 BCTJPR/L 203 BCTJPR 243 BCTJPR 283 BCTJPR 324 BCTJPR 404 STKD. Dimensions R L Min. Bore B D L S H Maximum overhang=3 x D Insert Shape Size TPG 32 TPG 43 Seat Seat Screw Clamp Clamp Bolt Chip Breaker Piece Wrench CCM6BR/L WB6-13 CBT23 WB6-16 LH030 STPD322 CBT43 BF0308 CCM8F WB8F-30 LH040 STPD422 CBT44 172

175 Steel Shank Boring Bars Steel Shank Boring Bars Series: BSWJO BSWJO Series 5 For Internal Boring MIN BORE B S D GAGE INSERT WBGT521L.385 θ L These figures show right hand tools. BSWJOR 035 STKD. Min. Bore B D H Dimensions L S θ l o WBGT 52 L BHF0203T TH015 Insert Screw Wrench Maximum overhang = 5 x D Note: Right hand boring bar requires left hand insert. Boring Bars 173

176 Carbide Shank Boring Bars Series: CSCLO, CSTJO Carbide Shank Boring Bars CSCLO Series MIN BORE B 5 For Internal Boring S D GAGE INSERT CPGP θ L H Solid carbide bar with fixed steel head These figures show right hand tools. CSCLOR/L 062 CSCLOR/L 082 CSCLOR/L 103 STKD. R L Min. Bore B Maximum overhang = 5 x D D Dimensions L S H θ Insert Shape Size Screw Wrench CP 03 BFTX0305A TRX10 CP 32 BFTX0407A TRX15 CSTJO Series MIN BORE B 2 For Internal Boring θ S D GAGE INSERT T GT LFW Solid carbide bar with fixed steel head L H These figures show right hand tools. Boring Bars CSTJOR/L 065 CSTJOR/L 066 CSTJOR/L 062 CSTJOR/L 082 CSTJOR/L 102 CSTJOR/L 123 STKD. R L Min. Bore B D L Dimensions S H l θ Shape TBG TPG Insert Size Screw BFTX0204A BFTX0306A BFTX0307A BFTX0410A Wrench TRX06 TRX10 TRX15 NOTE: Right Hand Boring Bar requires Left Hand Insert. Left Hand Boring Bar requires Right Hand Insert. Maximum overhang = 5 x D 174

177 Carbide Shank Boring Bars Carbide Shank Boring Bars Series: CSWJO CSWJO Series 3 D For Internal Boring D H GAGE INSERT WBGP521L L θ Solid carbide bar with fixed steel head CSWJOR 055 CSWJOL 055 STKD. Maximum overhang = 5 x D Min. Bore B D These figures show right hand tools. H Dimensions L S θ l o 1.18 NOTE: Right Hand Boring Bar requires Left Hand Insert. Left Hand Boring Bar requires Right Hand Insert. Insert WBG 52 L WBG 52 R Screw BFTX0203A Wrench TRX06 Boring Bars 175

178 Sumi-UFO Technology Boring Bars Sumi-UFO Technology Boring Bars SUMI-UFO Boring Bars Nomenclature The SUMI-UFO bars feature a wider more rigid cross section for deeper cutting (up to 5 times with steel bars, up to 7 times with carbide bars) without chatter, an ultra high positive cutting edge for freer cutting and a larger chip groove for better chip flow. With these features, SUMI-UFO bars give you the ability to bore deeper holes with better surface finishes and improved chip control. Boring Bar Identification System 1 2 Type of Bar Solid Steel S Shank Diameter D Solid Carbide C 06 = 3/8 07 = 7/16 08 = 1/2 09 = 9/16 10 = 5/8 11 = 11/16 12 = 3/4 13 = 13/16 14 = 7/8 15 = 15/16 16 = 1 3 Bar Length C C mm Symbol (inch) mm (3) 80 F (4) 100 H (5) 125 K (6) 150 M (7) 180 Q (8) 200 R (10) 250 S (12) 300 T (14) 350 U (15.75) 400 V (17.75) 450 W (19.7) 500 Y Special X 4 Clamping System C S Clamp Screw Clamp P Pin Lock Boring Bars 5 06 S1 2 K3 S4 T5 U6 B7 R8 59 Insert Shape 6 Bar Style 7 Insert Clearance 9 Insert I.C. Angle S C T D L F - K U 8 5 B N 0 Hand of Tool 7 C P 11 5 = 5/32 6 = 3/16 7 = 7/32 8 = 1/4 0 = 5/16 80 K W V Q R L 176

179 Sumi-UFO Steel Shank Boring Bars Sumi-UFO Steel Shank Boring Bars Series: S-STUP, S-STUB S-STUP Series For Internal Boring MIN BORE B θ 93 S l L H ØD GAGE INSERT TPGT LFW Steel shank bar S06K-STUPR/L6 S06M-STUPR/L8 S08M-STUPR/L8 S10Q-STUPR/L8 S12S-STUPR/L8 S16T-STUPR/L8 STKD. These figures show right hand tools. Dimensions R L Min. Bore B D L H S l θ Shape Size Insert NOTE: Right Hand Boring Bar requires Left Hand Insert. Left Hand Boring Bar requires Right Hand Insert. Maximum overhang = 5 x D Screw Wrench TPG 63 BFTY02205 TRX06 TPG 21.5 BFTX02507 TPG 21.5 BFTX02507 TPG 21.5 BFTX02507 TRX08 TPG 21.5 BFTX02507 TPG 21.5 BFTX02507 S-STUB Series For Internal Boring MIN BORE B θ 93 S l ØD L H GAGE INSERT TBGT520LFW Steel shank bar These figures show right hand tools. STKD. Dimensions Insert Min. Bore Screw Wrench R L B D L H S l θ Shape Size S06K-STUBR/L TBG 52 BFTX0204A TRX06 NOTE: Right Hand Boring Bar requires Left Hand Insert. Left Hand Boring Bar requires Right Hand Insert. Maximum overhang = 5 x D Boring Bars 177

180 Sumi-UFO Carbide Shank Boring Bars Series: C-STUP, C-STUB Sumi-UFO Carbide Shank Boring Bars C-STUP Series For Internal Boring MIN BORE B θ 93 S l L H ØD GAGE INSERT TPGT LFW Solid carbide bar with fixed steel head These figures show right hand tools. C06K-STUPR/L6 C06Q-STUPR/L8 C08R-STUPR/L8 C10S-STUPR/L8 C12S-STUPR/L8 STKD. R L Min. Bore B D L Dimensions H S l θ Shape Insert NOTE: Right Hand Boring Bar requires Left Hand Insert. Left Hand Boring Bar requires Right Hand Insert. Maximum overhang = 7 x D Size Screw Wrench TPG 63 BFTY0204A TRX06 TPG 21.5 BFTX02507 TPG 21.5 BFTX02507 TRX08 TPG 21.5 BFTX02507 TPG 21.5 BFTX02507 Replacement Head RH06STUPR/L6 RH06STUPR/L8 RH08STUPR/L8 RH10STUPR/L8 RH12STUPR/L8 C-STUB Series For Internal Boring MIN BORE B θ 93 S l ØD L H GAGE INSERT TBGT520LFW Solid carbide bar with fixed steel head These figures show right hand tools. Boring Bars C06K-STUBR/L5 STKD. R L Min. Bore B D L Dimensions H S l θ NOTE: Right Hand Boring Bar requires Left Hand Insert. Left Hand Boring Bar requires Right Hand Insert. Maximum overhang = 7 x D Shape Insert Size Screw Wrench Replacement Head TBG 52 BFTX0204A TRX06 RH06STUR/L5 178

181 CBN Solid Carbide Boring Bars CBN Solid Carbide Boring Bars Series: BNB, BNC, BNBB CBN Boring Series Solid carbide shank and head adds rigidity. Max. overhang, L = 5 x D Minimal bar deformation produces excellent boring accuracy. Minimal vibration produces a superior surface finish. Min. Bore ØB 2 D L H Holder Shank Size ød (in) Stable Performance Area Steel Shank Carbide Shank BNB520R BNB516R BNB512R Chattering Area BNB508R Holder Over Hang Length (in) BNB-Type For Blind Hole Through Hole Dimensions Hardware Insert Right Hand BNB508R BNB512R BNB516R BNB520R Min. Bore øb.394" (10mm).591" (15).787" (20).984" (25) D.315" (8mm).472" (12).630" (16).787" (20) * BNB boring bars are 100% solid carbide (head and shank). L 5.5" (140mm) 6.3" (160) 7" (180) 7" (180) H.275" (7mm).433" (11).551" (14).709" (18) Clamp BNBC Clamp Screw BH0306 BH0308 Wrench TH020 Nut BNB W2 BNB W4 BNB W7 I.C..156 Thick.125 BNC-Type For Boring and Facing TBGE52- Dimensions Hardware Insert Min. Clamp Right Hand Bore D L H Clamp Wrench Nut I.C. Thick Screw øb.394".315" 5.5".275" BNB BNC508R (10mm) (8mm) (140mm) (7mm) 9 W2 BH ".394" 5.5".35" BNB BNC510R (12) (10) (140) (9) 8 W4 NU-.591".472" 6.3".43" BNC512R 6 (15) (12) (160) (11) BNBC TH CCGE ".630" 7".551" BNC516R (20) (16) (180) (14) 5 BH0308 BNB W7 BNC520R (25) (20) (180) (18) 4 * BNC boring bars are 100% solid carbide (head and shank). BNBB-Type PcBN Brazed Boring Bar Dimensions (mm) Drawing Right Hand Grade Min. Bore BN250 øb L D H R BNBB 03R BNBB 035R BNBB 04R BNBB 045R BNBB 05R BNBB 055R BNBB 06R BNBB 065R BNBB 07R BNBB 075R BNBB 08R Min. Bore ØB 3 R L D H Boring Bars = Worldwide Warehouse item 179

182 CBN Solid Carbide Boring Bars Series: SJB CBN Solid Carbide Boring Bars SUMIBORON Mini Boring Bars SJB Series Jig Boring Tools B D L These figures G d show right hand tools. SJB2416 SJB2420 SJB2424 SJB2432 SJB2440 Min. Bore B D L l Grade BN250 SJB0804 SJB0805 SJB0806 SJB0808 SJB1006 SJB1008 SJB1010 SJB1012 SJB1015 ød ød Dimensions (mm) L l Grade BN250 Boring Bars Recommended Cutting Conditions Rotating speed Depth of cut Feed rate (f) 800 rpm, or more 001~.012 in./ per side.001~.004 in. IPR Low speed may cause chattering and chipping on the cutting edge Excessive depth of cut may cause larger tool deflection resulting in deterioration of bore size NOTE { Bad Good Good Revolution Direction Either rotate the tool when removing or pull the tool away from work piece. Not Revolving 180

183 Threading, Grooving, Cut-Off Pages Table of Contents Threading, Grooving, Cut-Off: Pages SumiNotch Grooving Toolholders and Boring Bars Laydown Threading Holders and Bars sumicutoff Solid Carbide Toolholders sumicutoff Steel Toolholders CF and PFE Grooving Toolholders Boring Bars CBN Threading and Grooving Toolholders

184 Grooving Toolholders & Boring Bars SumiNotch Series: SS, A-SE SumiNotch Grooving Toolholders and Boring Bars SUMINOTCH GROOVING TOOLHOLDERS SS Series D F 45 H A 3 C B R L Gage Insert A B C D E F H Right Left Hand Hand Clamp Right Hand Left Hand R.H. L.H. Clamp Clamp Screw SSR-82V SSL-82V SG-2R SG-2L TF-74 TF-75 S-310 SSR-102B SSL-102B SG-2R SG-2L TF-74 TF-75 S-310 SSR-122B SSL-122B SG-2R SG-2L TF-74 TF-75 S-310 SSR-162C SSL-162C SG-2R SG-2L TF-74 TF-75 S-310 SSR-123A SSL-123A SG-3R SG-3L TF72 TF-73 S-412 SSR-123B SSL-123B SG-3R SG-3L TF72 TF-73 S-412 SSR-163C SSL-163C SG-3R SG-3L TF72 TF-73 S-412 SSR-163D SSL-163D SG-3R SG-3L TF72 TF-73 S-412 SSR-853D SSL-853D SG-3R SG-3L TF72 TF-73 S-412 SSR-203D SSL-203D SG-3R SG-3L TF72 TF-73 S-412 Boring Bars Toolholders SUMINOTCH GROOVING BORING BARS A-SE Series D 0 R L F 3 C A Gage Insert D C F min. A Right Left bore** Hand Hand Clamp Right Hand Left Hand R.H. L.H. Clamp Clamp Screw A08-SER2 A08-SEL2 SG-2R SG-2L /4-18 NPT TF-74 TF-75 S-310 A10-SER2 A10-SEL2 SG-2R SG-2L /4-18 NPT TF-74 TF-75 S-310 A12-SER2 A12-SEL2 SG-2R SG-2L /4-18 NPT TF-74 TF-75 S-310 A16-SER2 A16-SEL2 SG-2R SG-2L /4-18 NPT TF-74 TF-75 S-310 A16-SER3 A16-SEL3 SG-3R SG-3L /4-18 NPT TF72 TF-73 S-412 A20-SER3 A20-SEL3 SG-3R SG-3L /4-18 NPT TF72 TF-73 S-412 A24-SER3 A24-SEL3 SG-3R SG-3L /4-18 NPT TF72 TF-73 S-412 Note: Right-hand boring bars use left-hand inserts. Left-hand boring bars use right-hand inserts. 182

185 SumiNotch Grooving Toolholders and Boring Bars SUMINOTCH GROOVING INSERTS Right Hand SG-2031R SG-2041R SG-2047R SG-2058R SG-2062R SG-2094R SG-2125R SG-3047R SG-3062R SG-3072R SG-3088R SG-3094R SG-3097R SG-3105R SG-3110R SG-3122R SG-3125R SG-3142R SG-3156R SG-3178R SG-3185R SG-3189R Right Hand SG Left Hand SG-2031L SG-2041L SG-2047L SG-2058L SG-2062L SG-2094L SG-2125L SG-3047L SG-3062L SG-3072L SG-3088L SG-3094L SG-3097L SG-3105L SG-3110L SG-3122L SG-3125L SG-3142L SG-3156L SG-3178L SG-3185L SG-3189L SG-CB Left Hand SG-3031R-CB SG-3031L-CB SG-3047R-CB SG-3047L-CB SG-3062R-CB SG-3062L-CB SG-3072R-CB SG-3072L-CB SG-3078R-CB SG-3078L-CB SG-3088R-CB SG-3088L-CB SG-3094R-CB SG-3094L-CB SG-3097R-CB SG-3097L-CB SG-3125R-CB SG-3125L-CB SG-3189R-CB SG-3189L-CB CBN EH520V BN250 BN350 EH520V W R / / / / / / / / / / / / / / / / / / / / / /.025 W R / / / / / / / / / /.025 E T A B Gage Dia Grooving Toolholders & Boring Bars SumiNotch Series: SG, SG-CB E T A B Gage Dia RECOMMENDED RUNNING CONDITIONS Material Speed Feed Rate (SFM) (in/rev) free-machining carbon alloys Steels plain carbon steels alloy steels HB alloy steels HB Stainless Steels martensitic/ferritic stainless steel austenitic stainless steel gray cast iron HB Cast Iron gray cast iron HB alloy/ductile irons high temp alloys HB High Temperature Alloys high temp alloys HB titanium alloys Ti 6AI-4V free-machining aluminum alloys Non-Ferrous Materials copper/zinc/brass non-metallics W R W R 3 O 3 O B B E E T Gage Dia. A T Gage Dia. A Toolholders Boring Bars 183

186 Laydown Threading Holders & Bars Series: LTER, STIR Laydown Threading Holders & Bars LTER Series For External Threading S E L W LAYDOWN EXTERNAL THREADING INSERTS: TME R TUE R TWE R h -10 H These figures show right hand tools. LTER 123C LTER 163D STKD Dimensions H W h S L E Lever Pin LCL3S Clamp Bolt LCS3TE Shim LSTE31-0 Shim Pin LSP3 Wrench LH025 STIR Series Min. boring dia. (ød1) ød LAYDOWN INTERNAL THREADING INSERTS: For Internal Threading S 15 l e H L TMI R TNPTI R Boring Bars Toolholders STIR 103 STIR 123 STIR 163 STIR 203 STIR 243 Dimensions STKD. Screw Wrench ø d H L Min.Bore ød1 S e l BFTX BFTX BFTX03508 BFTX03508 BFTX03508 TRX10 TRX10 TRX10 TRX10 TRX10 Always check your infeed tables to produce excellent threads and tolerances. 184

187 sumicutoff Solid Carbide Toolholders sumicutoff Solid Carbide Toolholders Solid Carbide Solid Quality Solid Performance Because of the solid tungsten carbide support blade, cutoff tools are able to perform at depths 40% greater than any tools now available. Tungsten carbide is more rigid than steel so even in long overhang applications, bending, vibration and movement at the cutting edge are drastically reduced. The solid carbide support blades fit in many existing cut-off tool blocks. The unique positive rake inserts are available in neutral, right hand, and left hand styles. The insert design collapses the width of the chip, breaks it and facilitates chip flow away from the cut, thus welding and wear on the insert corners are greatly reduced, and coolant is easier to direct. Operating at high speeds and feeds is possible because of longer tool life, and down-time for chip removal is drastically reduced. Safety is enhanced because long, stringy chips are avoided. Note: fit only Blades. Maximum Cut-Off Diameter Grade Range Chipbreaker Range MAXIMUM CUT-OFF DIA. (inch) WCFH32- WCFH WIDTH OF INSERT (inch) WEAR RESISTANCE T130A TOUGHNESS AC225 A30 Feed Rate (IPR) A Style Standard Work Material: Carbon Steel.0024 B Style.008 Work Materials: Cast Iron and Aluminum Alloys GRADE C.B. STYLE APPLICATION FEATURE STANDARD Heavy feed in steel ( ipr) insert with excellent wear resistance. Standard chipbreaker for low cutting force applications. AC225 A Light feed in steel ( ipr) insert with excellent toughness. A style Carbon steel, stainless steel chipbreaker with good chip control. T130A A Light feed in steel ( ipr) Cermet inserts produce excellent surface finish. A30N A Slow speed and feed in steel Equivalent to C5, C6 carbide. G10E A For exotic materials C2 carbide for exotic materials. G10E B For cast iron and aluminum alloy C2 carbide with a sharp cutting edge. Toolholders CAUTION 1. Do not use AC25 for light feed rate applications (Feed rate should be at least.004 ipr) 3. Use A style chipbreaker for low carbon steel. 2. Use AC225 for stainless steel. 4. Use coolant. Recommended Cutting Conditions GRADE AC225 T130A A30N G10E V (SFM) f (ipr) STEEL CARBON STEEL STAINLESS STEEL DIE STEEL CAST IRON EXOTICS V f V f V f V f V f

188 sumicutoff Solid Carbide Toolholders Series: WCFS sumicutoff Solid Carbide Toolholders WCFS Series HOLDERS For Cutting Off S 1.04 W H 1.81 L B T 1.81 HARDENED STEEL HOLDER WCFSR/L WCFSR/L WCFSR/L WCFSR/L WCFSR/L WCFSR/L WCFSR/L STKD. R L These figures show right hand tools. Dimensions W B L S H T Support Blade WCFH17-3 WCFH17-3 WCFH17-4 WCFH17-5 WCFH17-3 WCFH17-4 WCFH17-5 Insert Extractor Clamp Screw Wrench WCF 3 WCF 3 WCF 4 WCF 5 WCF 3 WCF 4 WCF 5 SL-1 BX0622 LH050 BLADES W B SOLID CARBIDE BLADE WCFH17-3 WCFH17-4 WCFH17-5 STOCK Dimensions W B Toolholders INSERTS WCF (General Steel) WCF A (Hard to Cut Materials Slow Feed) WCF B (Cast Iron Aluminum Alloy) Neutral (N) 1/128 2 W 2 Right Hand (R) 1/ Left Hand (L) 8 2 1/128 WCFN2T WCFR2T WCFL2T WCFN3 WCFR3 WCFL3 WCFN4 WCFR4 WCFL4 WCFN5 WCFR5 WCFL5 W WCFN3A WCFR3A WCFL3A WCFN4A WCFR4A WCFL4A WCFN5A WCFR5A WCFL5A AC225 Cermet T130A A30N G10E W WCFN3B WCFR3B WCFL3B WCFN4B WCFR4B WCFL4B WCFN5B WCFR5B WCFL5B G10E W

189 sumicutoff Solid Carbide Toolholders sumicutoff Solid Carbide Toolholders Series: WCFH, SBN, SBU WCFH Series SUPPORT BLADES B W L 1 For Cutting Off H 2 H 1 SOLID CARBIDE BLADE 150 L 2 WCFH26-3 WCFH26-4 WCFH26-5 WCFH32-3 WCFH32-4 WCFH32-5 STKD. R Dimensions W B H1 H2 L1 L Max. Cut-Off Dia. SBN SBN SBN SBN Tool Block SBU SBU SBU Insert WCF 3(A, B) WCF 4(A, B) WCF 5(A, B) WCF 3(A, B) WCF 4(A, B) WCF 5(A, B) Extractor SL-1 SBN Series Tool Blocks L H h1 h2 B1 h3 B2 HARDENED STEEL SBN SBN SBN SBN Dimensions L h1 h2 h3 H B1 B Clamp Clamp Screw Wrench BWS-30 WB8-20 LH040 Toolholders SBU Series Tool Blocks H h1 h2 Does not include Support Blade or Insert L B1 h3 B2 BCS15 SBU SBU SBU Dimensions HARDENED STEEL L H h1 h2 h3 B1 B BCS20 BCS25 Wedge Clamp Clamp Screw Wrench BCS15 BCS20 BX0622 LH050 BCS25 187

190 sumicutoff Steel Toolholders Series: STFH, STFS sumicutoff Steel STFH Series Sumi-Grip Jr. B W L 1 SUPPORT BLADES For Cutting Off H 1 H L 2 HARDENED STEEL BLADE STFH26-2 STFH26-3 STFH32-2 STFH32-3 STKD. Dimensions R W B H1 H2 L1 L Max. Cut-Off Dia SBN SBN SBN SBN Tool Block SBU SBU SBU Insert WCF 2T WCF 3 WCF 2T WCF 3 Wrench SL-4 STFS Series Sumi-Grip Jr. TOOL HOLDERS For Cutting Off S T l L W Toolholders H HARDENED STEEL HOLDER B These figures show right hand tools. STFSR/L STFSR/L STFSR/L STFSR/L STFSR/L STKD. R L Dimensions W B L S H T Max. Cut- Off Dia Insert WCF 2T WCF 2T WCF 3 WCF 3 WCF 3 Wrench SL-4 Sumi-Grip Jr. is only available in steel blades and holders. Our sumicutoff blades give you superior rigidity and minimum deflection. 188

191 CF and PFE Grooving Toolholders CF and PFE Grooving Toolholders Series: CF, PFE CF Series HOLDERS For External Grooving PFE Series HOLDERS For External Grooving CF3-3 CF4-5 STK. HARDENED STEEL HOLDER These figures show right hand tools. Dimensions B W H L S h F θ Max. Cut-Off Dia *Not available as left hand holder. PFER PFER PFER STK. *Not available as left hand holder. HARDENED STEEL HOLDER These figures show right hand tools. Dimensions W H L S h l 1 l 2 ød INSERTS 2 2 B T l INSERTS t SOLID CARBIDE Insert CFB3 CFB3T CFB5 CFB5T θ Dimensions G10E B T l Holder No. CF3-3 CF4-5 SOLID CARBIDE Insert PFT03 PFT04 PFT05 6 T (inch) Holder No. PFER PFER PFER Toolholders CF SERIES HARDWARE PFE SERIES HARDWARE Holder CF3-3 CF4-5 NOTE: CF3-3 has no stopper. Clamp Clamp Wrench Stopper Screw Wrench Bolt CFC-3 BX0512 LH040 CFC-5 BXF0618 LH040 CFD5 BTD0510 LH025 Holder PFER PFER PFER Clamp Wrench PCM3 R PCM4 R LH040 PCM5 R 189

192 CBN Threading & Grooving Toolholders Series: BNGG CBN Threading & Grooving Toolholders BNGG Series Grooving For External Grooving S L D W BNGG Series Threading For External Threading S L D W h H h H STK. R L Dimensions W H L S D h l BNGGR/L For use in hard grooving with BNGNT type inserts. Extremely rigid design. Solves the chipping problems associated with vibration. ANVIL SOLD SEPARATELY. BNGGR/L160-TT STK. R L For use in hard threading with BNTT inserts. May apply various threading widths. ANVIL SOLD SEPARATELY. Dimensions W H L S D h l Grooving Threading * Threading Anvil Grade Insert BN250 BN300 BN350 BN500 BN600 Insert Grade BN250/BN600 Toolholders BNGNT0200R/L BNGNT0250R/L BNGNT0300R/L BNGNT0400R/L BNGNT0500R/L BNGNT0600R/L R L R L R L R L Note: BNGNT inserts can be made in special widths per individual requirements. When using a special width BNGNT insert, the anvil must be altered as well. Please contact the Engineering Department for more information. R L BNTT1020R/L BNTT1530R/L R L BNGSR/LTT * Grooving Anvil * Grooving Anvil Additional Widths Hardware for Holders Clamp Adjust. Screw Spring Screws Wrenches Holder BNGSR/L200 BNGSR/L250 BNGSR/L150 BNGSR/L350 (Clap Screw) BX0615 (Clap Wrench) LH050 BNGSR/L300 BNGSR/L400 BNGSR/L450 BNGSR/L550 (Anvil Screw) BNGGR/L160 BNGCR/L FMJ GSP06 BX0414 (Anvil Wrench) LH X 45 * * BNGSR/L500 BNGSR/L600 Holder and anvil assembly required Anvil sold separately. Note: Holders for threading or grooving are identical, even though they have different part numbers. You may substitute one holder for the other and all hardware items are interchangeable. 190

193 Hardware Hardware 80 Diamond Shims R A A Insert I.C. T R ICSN ICSN ICSN ICSN Triangle Shims 60 T A d 2 d 1 Size (mm) A T d 1 d 2 STW STW STW STW T Diamond Shims R A Insert I.C. IDSN IDSN IDSN IDSN T R Triangle Shims Size (mm) A T d 1 d 2 u STPD STPD T 55 Diamond Shim A Round Shims 55 Size (mm) A T d 1 d 2 0 SDW Diamond Shims A Insert I.C. T R IVSN IVSN IVSN T R A 35 Trigon Shims 80 A Insert I.C. IRSN IRSN Square Shims A Insert I.C. T R A T T ISSN ISSN ISSN ISSN ISSN ISSN Size (mm) Square Shims A T d 1 d 2 SSW A d 2 d SSW SSW SSW A 90 T A T R R A Insert I.C. T R IWSN IWSN Trigon Shim 80 A T d 2 d 1 Threading Shim 60 A T d T Size (mm) A T d 1 d 2 SWW SWW Size (mm) A T d LSTE A R Toolholders Swiss Toolholders Boring Bars Triangle Shims A Insert I.C. T R A ITSN ITSN ITSN ITSN ITSN ITSN T R 191

194 Hardware Hardware Toolholders Swiss Toolholders Lock Pins Negative Rake (Top & Bottom Lock) Cam Pin d 2 NOMINAL LENGTH d Cam Pin D d 1 l 4.5 L L d d 1 B D 1 Insert Nominal Hex Use With I.C. Length Wrench Seat BWP Yes NL No NL No NL-33L No NL Yes NL-34L Yes NL No NL Yes NL-46L Yes NL Yes NL Yes Size (mm) d d 1 d 2 L l B CPB CPB CPB43S CPB44T Size (mm) d Pitch L D D 1 d 1 MP416 M MP420 M MP531 M MP534 M Clamp Stud Size (mm) d D L u Shape SR104B Fig. 1 SW43B Fig. 2 SW42L Fig. 2 SW Fig. 2 SW53L Fig. 2 SW53R Fig. 2 SW Fig. 2 SW54B Fig. 2 SW64L Fig. 2 SW64R Fig. 2 SW Fig. 2 SW65B Fig. 2 Finger Clamp Differential Clamp Screws LEFT HAND THREAD Differential Clamp Screw B d l L L RIGHT HAND THREAD Boring Bars D l d A Thread B CL CL CL CL / CL / CL / CL / Catalog Number A Inch Thread THREAD L Wrench Size XNS /32 XNS /32 XNS47 1/ /8 XNS48 1/ /8 XNS58 5/ /32 XNS59 5/ /32 XNS510 5/ /32 Size (mm) d pitch L l D B WB613 WB616 M6 M WB820 M T27 WB8F20 M WB8F30 M B 192

195 Hardware Hardware Torx insert Screws Shim Screws L B D Torx Insert Screws L 60 Incl. D D L T d "B" Torx Size T Size (mm) d Pitch L D B BFTX0204 M T6 60 BFTX0204A M T6 90 BFTX02205 M T6 60 BFTX02506N M T8 60 BFTX02507 M T8 60 BFTX0305A M T10 90 BFTX0306A M T10 90 BFTX0307A M T10 90 BFTX03508 M T10 52 BFTX0407A M T15 90 BFTX0409N M T15 60 BFTX0410A M T15 90 BFTX0509A M T20 90 Insert I.C. D T L B ST M2.5x T-8 ST M4x T-15 D L H T S S /4-28 S /16-24 S /8-24 Cap Screw d l D B L Set Screw d D B l L Nut Nut 4 L M3x0.5 D d B L Size (mm) d Pitch L l D B BX0414 BX0512 M4 M Full 7 Full BX0615 M Full 10 5 BX0618 M BX0622 M Size (mm) d Pitch L l D B BTD0520 M BTD0607 BTD0609 M BTD0615 M BTD0812 M BTD0820 M BTD0825 M Size (mm) L BNBW2 2 BNBW4 5 BNBW7 8 Size (mm) d L D B CPM43N M CPM43S M CPM54N M Torx Wrench b 2 Flat Button Head Screw B B C b 1 b 2 b 1 C D L d Hex Low Head Cap Screw D B d Size (mm) TRX06 T TRX08 T TRX10 T TRX15 T TRX20 T Size (mm) d Pitch L D B BHF0203T M BHF0203B M BHF0306R M BHF0308R M Size (mm) d Pitch L l D B BHA0625 M BHA0834 M Toolholders Swiss Toolholders Boring Bars B l L 193

196

197 Technical Information Pages Table of Contents Technical Information: Pages Range of Grades Carbide Grades Fine Grain Carbide Grades Cermet Grades Ceramic Grades PCBN Grades PCD Grades Technical Information 195

198 Range of Grades Range of Grades HARDNESS PCBN PCBN PCD Ceramic Cermet Carbide Carbide W-BNC80 W-BNC150 W-BNC200 Wiper PCBN Grades W-BNC300 TOUGHNESS UNCOATED CARBIDE C Class ST10P H1 ST20E H2 ST30E G10E A30N (A30) EH10 S30E EH20 EH510 EH520 COATED CARBIDE CVD PVD AC300G EH10Z YB100 EH20Z EH510Z EH520Z EH520V AC610M ACZ310 AC630M AC225 CERMET T05A T2000Z* T3000Z* T130A T250A *ZX coating Technical Information CERAMIC Al 2 O 3 Si 3 N 4 NB90S NS30 NS260 NS260C Steel BNX10 BNX20 BN250 BN300 BN350 BNX25 BNC80 BNC150 BNC200 BNC300 PCBN Cast Iron BN100 BN500 BN600 BN700 BNS800 PCD DA2200 DA150 DA200 DA90 196

199 Grades for Turning Grades for Turning YB100,,,, AC610M, AC630M, AC300G GENERAL DESCRIPTION offers an assortment of carbide, cermet, and ceramic inserts for your turning applications. Using the latest technology of grade and chipbreaker development, has the ability to succeed in all applications ranging from heavy roughing to fine finishing. By offering the newest styles of coatings, substrates, and geometries, has become very competitive in all machining facets of the industrial markets. GRADE APPLICATION STEEL Main Grades High Speed C8 C7 C6 C5A C5 YB100 AC610M AC630M STRUCTURE () Layer Base Material Structure of Layer TiN Al 2 O 3 Layer TiN/TiCN Layer Defends Against Thermal Cracks High Speed C4 C3 C2 CAST IRON Main Grades AC300G Conventional Insert with Ace Layer APPLICATIONS YB100 AC610M AC630M AC300G For interrupted cutting of cast iron For high speed finishing of steel For interrupted cutting of cast iron For high speed finishing of steel For general purpose to high speed cutting of steels and stainless steels For interrupted and rough cutting of steels and stainless steels For finishing of stainless steel For general purpose machining of stainless steels For general purpose to finishing of ductile cast iron Technical Information 197

200 Fine Grain Carbide Grades Fine Grain Carbide Grades EH10, EH20, EH510, EH520, EH10Z, EH20Z, EH510Z, EH520Z Electric Carbide, Inc. has produced a new generation of grades for high temperature alloy and exotic material machining. The grades EH510(Z) and EH520(Z) have improved toughness and wear resistance to help with the most difficult applications. The ZX coated insert edge also displays a high resistance to coating peeling. APPLICATIONS EH10 Continuous turning of exotic materials EH20 EH510 EH520 EH10Z EH20Z EH510Z EH520Z Turning and milling exotic materials Improved wear resistance when turning exotic materials Longer tool life for exotic material turning and milling Continuous turning of exotic material with PVD coating Turning and milling of exotic materials with PVD coating Improved wear resistance when turning exotic materials with ZX coating Longer tool life for exotic material turning with ZX coating Cemented Carbides Our research and development of Cutting Tool tungsten carbide grades started in Since then, we have improved and refined them to meet the exacting needs of today s customers. APPLICATIONS ST10P Finishing to semi-finishing of steels Technical Information ST20E ST30E A30N G10E H2 H1 Semi-finishing to light roughing of steels Heavy roughing of steels Turning and milling of steels and stainless steels Turning and milling of cast iron, aluminum and non-ferrous alloys Finishing of aluminum and brass materials Milling of aluminum 198

201 Cermet and Cermet Cermet & Cermet Cermet and Cermet T2000Z, T3000Z CERMET SERIES FEATURES Compared to carbide... ➀ Excellent anti-wear and anti-cratering properties ➁ Low affinity to steel; resists adhesion ➂ Economical Compared to coated carbide inserts... ➀ A large selection of ground, precision inserts for clean, smooth cuts ➁ Ideal for finishing cuts light feed and depths of cut ➂ Economical GRADE FEATURES : General purpose cermet grade which balances wear resistance with toughness T2000Z: ZX coated cermet for finishing to semi-finishing of steels and stainless steels T3000Z: Medium to finish interrupted machining of steel with ZX coating Hardness (Hv) T.R.S. (kg/mm 2 ) T2000Z T3000Z 1,680 1,680 1, APPLICATIONS C8 C7 C6 C5A-C5 High-Speed Finishing General Rough General purpose to finish turning of steels and stainless steels Steel Turning T2000Z T3000Z T2000Z General purpose to finishing of steels and stainless steels with ZX coating Cast Iron Turning C4 C3 C2 C1 High-Speed Finishing General Rough T3000Z Medium to finish interrupted machining of steel with ZX coating T2000Z Technical Information 199

202 Ceramic Grades Ceramic Grades GENERAL DESCRIPTION Employing a highly refined and advanced manufacturing process, Electric produces superior-quality ceramic cutting tools. These highly reliable tools feature a fine grain size which produces both wear resistance and toughness. FEATURES Silicon Nitride Ceramic NS260 The ceramic grade NS260 has an extremely fine grain microstructure because of a special manufacturing process that is very pure. As result it is much more wear resistant to physical and chemical damage than the conventional grade. Silicon Nitride Ceramic NS260C NS260C is the NS260 grade coated with Al 2 O 3 and Ti compound resulting in hardness and high wear resistance. Silicon Nitride Ceramic NS30 The ceramic grade NS30 is manufactured by a unique process which increases toughness while preserving wear resistance, creating longer tool life. Al 2 O 3 Ceramic NB90S NB90S, which is also manufactured by a unique process, has superior wear resistance in general steel turning. Type Specific Gravity Hardness (Hv) T.R.S. (kg/mm 2 ) Fracture Toughness (MN/m 3 /2) Color NS260(C) Si 3 N , Gray NB90S Al 2 O , Black APPLICATIONS CUTTING PERFORMANCE NS260 NS260C NS30 Rough turning and milling of cast iron Wet or dry continuous turning of cast iron Rough turning and milling of cast iron Turning Cutting Speed V (m/min) NB90S Technical Information NB90S High speed finish turning of hardened steels Life Time T (min) Insert: SNG432 f=.014 ipr, d=0", Tool Life Limit V B =.008"

203 SumiBoron PCBN Grades SumiBoron PCBN Grades Electric is a world leader in the development of polycrystalline diamond and PCBN cutting tool materials and their applications. For you, this means increased productivity, better surface finish, the ability to hold closer tolerances and longer tool life. offers products, sizes and grades available nowhere else. In general, polycrystalline cutting tools are recommended for machining materials that are too hard or abrasive for conventional cutting tools such as tungsten carbide, cermets or ceramics. Cubic boron nitride is used for ferrous materials and diamond for nonferrous and nonmetal applications. GENERAL DESCRIPTION SUMIBORON is a remarkable CBN sintered material first developed by in SUMIBORON materials are made under ultra high temperature and pressure sintering of a mixture of cubic boron nitride (CBN) and a special ceramic binder material. SUMIBORON is capable of high-speed precision machining of hardened steels or cast irons, thus replacing the costly conventional grinding process. CBN CLASSIFICATIONS Moreover, as the chemical reactivity between PCBN and ferrous metals is low, SUMIBORON can achieve long tool life in such applications. PCBN is generally classified into two groups according to the material microstructure. The PCBN particles of the first type are bonded together directly without an additional binder material. (BN600) This type of PCBN contains a large percentage of PCBN and is thus extremely hard. SUMIBORON, representative of the second type of PCBN materials, consists of PCBN particles bonded together by a ceramic binder. (BN500) The bonding strength is very high and thus is very wear-resistant and tough. The enhancements of TiN and TiAlN based coatings to new PCBN grades have allowed for increased wear resistance, the ability to achieve higher speeds and superior surface finishes in a multitude of hardened steel applications. Microstructure Features Grades PCBN particles are bonded to each other PCBN particles are bonded by a ceramic binder BN100 BN600 BN700 BNX10 BN250 BNX20 BNX25 BN300 BN350 BN500 BNC80 BNC150 BNC200 BNC300 TURNING OF HARDENED STEELS Benefits of Replacing Conventional Grinding with Turning REDUCE EQUIPMENT COST Lathes are generally two to three times less expensive than grinding machines. INCREASE PRODUCTION CAPACITY Turning is superior to grinding. SAVE TIME By turning, parts with complicated shapes can be machined in one process. IMPROVED QUALITY Turning improves part perpendicularity and concentricity because multiple operations can be performed without rechucking. REDUCED SET-UP TIME Only simple NC program changes are needed to machine parts of different sizes. REDUCE INDUSTRIAL WASTE Turning eliminates the expense and environmental problems associated with grinding sludge. Reduce Machining Costs Increase Production Capacity Save Time Improve Quality Reduce Set-up Time Reduce Industrial Waste Turning of Hardened Steels Lathe = 1/2-1/3 cost of grinding machine Cutting raw material Cutting raw material Heat treatment Heat treatment Grinding stock removal is decreased or eliminated, increasing production capacity by 300%. One process finishing of complicated parts Used grinding oil disposal Finish grinding Hard turning Finish grinding Improve dimensional precision Mixed line with variety of sizes in small runs Chip disposal Technical Information 201

204 SumiBoron PCBN Grades SumiBoron PCBN Grades Technical Information BN350 GRADE DESCRIPTION Grades Hardness T.R.S. Features s (Hv) (kg/mm 2 ) 4000 High CBN content Turning of gray cast iron and exotic materials BN Good heat and adhesion resistance 4500 BNX10 BN250 BNX20 BNX25 BN300 BN500 BN600 BN700 BNC80 BNC150 BNC200 BNC300 BNS Multi-Corner PCBN Grade BN350 High speed wet or dry applications Better wear and thermal shock resistance than ceramics Improved surface finish Fine grain CBN with ceramic binder material Very strong cutting edge Tough and wear resistant Extremely high thermal resistant binder material Excellent wear resistance and toughness at high cutting speeds Tougher CBN material New secure brazing alloy High reliability performance against tool breakage Ultra-fine grain CBN and high strength ceramic binder material Extremely strong and sharp cutting edge Non coated grade Excellent toughness Excellent breakage resistance CBN sintered with ceramic binder material Good thermal and wear resistance High CBN content Superior thermal conductivity and adhesion resistance Milling geometries available High CBN content Excellent wear resistance and toughness at high cutting speeds Milling geometries available TiN based coating Increased notch wear resistance Excellent surface roughness capability Multi-corner inserts Numbered corners TiCN based coating Heat resistant substrate High wear resistant coating TiAlN based coating Excellent wear resistance and toughness at high cutting speeds Increased flank wear resistance Multi-cornered inserts Numbered corners TiAlN based coating Micro-grain CBN High fracture toughness Solid CBN High thermal resistance Excellent fracture resistance BNC150 PCBN Grades BNC80 High speed continuous cutting of hardened steels Continuous to moderately interrupted cutting of hardened steels and cast irons High speed continuous cutting of hardened steels (HrC 45-68) High speed interrupted cutting of hardened steel (HrC 45-68) Heavy interrupted cutting of hardened steels Excellent performance for heavy Interupted cutting Continuous and interrupted turning of nodular and gray cast iron Turning of cast iron, powdered metals, exotic materials and heat resistant alloys High speed milling of gray cast iron High speed machining of cast irons and powdered metals High speed continuous cutting with the ability to achieve superior surface finishes TiCN base coated for high speed machining of hardened steels High speed turning of continuous and mild interrupted hardened steels (HrC 45-68) Excellent performance in a wide range of interrupted hard turning High speed turning and milling of gray cast iron Turning of chilled iron, nickel-based iron, and ductile iron BNC200 BNC

205 SumiDia PCD Diamond Insert SumiDia PCD Diamond Insert Since the introduction of SUMIDIA DA polycrystalline diamond (PCD) blanks in 1978, has continually developed and expanded the product line to offer finished inserts in a wide range of grades, shapes and sizes. SUMIDIA inserts consist of a layer of fine grain synthetic diamond crystals bonded to a tungsten carbide substrate which is securely brazed into the pocket of a standard size insert. A high degree of diamond to diamond bonding is achieved by an ultra high pressure-temperature process. This crystal to crystal bonding provides exceptional hardness and abrasion resistance. Our closely controlled manufacturing process produces unequaled consistency resulting in superior tool edge quality. SUMIDIA DA inserts and wipers are replacing tungsten carbide and natural diamond cutting tools on a worldwide basis. Use of SUMIDIA DA grades will provide dramatically increased tool life, the ability to hold closer part tolerance, and improved surface finish. New technological advances have given the industry a new style of PCD insert. The optimum size of PCD used in NF-DA2200 offers a less expensive alternative when machining non-ferrous materials. GRADE DESCRIPTION Grade DA2200 DA150 DA200 Average Diamond crystal size (microns) Hardness (Hv) 9,000-10,000 10,000-12,000 8,000-10,000 T.R.S. (kg/mm 2 ) Product Description s High density sintered material made of ultramicro diamond particles Superior hardness and wear resistance with sharp edge High Silicon Aluminum Copper Fiberglass Hard Rubber Graphite Epoxy Wood Aluminum Alloys (finish, rough and interrupted) Fine grain diamond High abrasion resistance High Silicon Aluminum Copper Fiberglass Hard Rubber Graphite Epoxy Wood Carbon Ultra-fine grain structure Superior tool edge sharpness and toughness Plastics Wood Aluminum applications where low microfinish is needed Technical Information 203

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207 Recommended Running Conditions Pages Table of Contents Recommended Running Conditions: Pages Laydown Threading s Cut-Off Tooling s PCBN s PCD s General Turning s Tool Life Properties Technical Information 205

208 Laydown Threading System Laydown Threading System Electric has developed TME (external) and TMI (internal) threading inserts with a pitch range of 1.0 ~ 3.0 mm and 8~24 threads per inch (TPI) along with applicable LTE type and STI holders. The superior features of the TME and TMI threading inserts include an M-class tolerance and dimple shaped chipbreaker. The M-class tolerance reduces insert cost by eliminating the need for expensive grinding. Furthermore, chip control is greatly improved as a result of the specially designed dimple chipbreakers. FEATURES A positive rake angle encourages good chip control and reduces cutting resistance. Two tier dimple-style chip breakers evacuate chips smoothly and easily. M-class tolerance reduces insert cost. Four available grades cover a wider range of applications. INSERT GRADES & RECOMMENDED RUNNING CONDITIONS TME Insert Design AC225 () For stainless and general steels Stable machining T130A (Cermet) For soft and general steels Good surface finish Long tool life Recommended Running Conditions (SFM) Work Material Soft Steel Insert Grade Carbon Steel Alloy Steel Stainless Steel Exotics AC ~ ~ ~ ~ 450 T130A A30 EH20Z 330 ~ ~ ~ ~ ~ ~ ~ ~ 150 Trouble Shooting Chipping T130A AC225 Excessive Wear A30 AC225 T130A Plastic Deformation A30 AC225 T130A Technical Information A30 (P30 Carbide) For low and medium speed cutting of stainless and general steels EH20Z (PVD ) For exotic materials Recommended Infeed Values mm (inch) Pitch (mm) Pass TPI ST 0.25 (.010) 2 ND 0.20 (.008) 3 RD 0.15 (.006) 4 TH 0.10 (.004) 5 TH 0.05 (.002) 6 TH 0.25 (.010) 0.20 (.008) 0.15 (.006) 0.15 (.006) 0.10 (.004) 0.05 (.002) 0.30 (.012) 0.25 (.010) 0.20 (.008) 0.15 (.006) 0.10 (.004) 0.05 (.002) 0.30 (.012) 0.25 (.010) 0.20 (.008) 0.15 (.006) 0.15 (.006) 0.10 (.004) 0.05 (.002) 0.30 (.012) 0.25 (.010) 0.20 (.008) 0.20 (.008) 0.15 (.006) 0.12 (.005) 0.10 (.004) 0.05 (.002) 7 TH 8 TH 9 TH 0.35 (.014) 0.30 (.012) 0.25 (.010) 0.20 (.008) 0.20 (.008) 0.15 (.006) 0.15 (.006) 0.10 (.004) 0.05 (.002) 10 TH 11 TH 0.35 (.014) 0.30 (.012) 0.25 (.010) 0.20 (.008) 0.20 (.008) 0.15 (.006) 0.15 (.006) 0.15 (.006) 0.10 (.004) 0.10 (.004) 0.05 (.002) 206

209 Laydown Threading System Laydown Threading System TERMS: Thread Form (most common shapes) 60 (UN standard, ISO) 55 (British standard) 29 (Acme standard/stub) Pitch Distance from the top of one thread to the next. Pitch = 1 (inch) / threads per inch, Ex: 20 TPI = 1 / 20 =.050 T.P.I. Number of threads per inch TPI = 1 (inch) / pitch, Ex: 1 /.050 (pitch) = 20 tpi Lead Movement caused by one revolution of the screw. (the same as pitch in a single start thread) Lead = pitch x number of starts Example: double start thread with.050 pitch =.100 lead Multi-Start Thread Thread with more than one starting position. (lead different than pitch) Helix angle Angle generated by the helix of the thread at the pitch diameter. Major Diameter see drawing below Minor Diameter see drawing below Pitch Diameter see drawing below Pitch Line see drawing below Crest and Root Radius see drawing below Helix Angle Pitch Thread Major Dia. Pitch Dia. Minor Dia. Technical Information Crest Radius Root Radius Pitch Line 207

210 Cut-Off Tools Cut-Off Tools Solid Carbide Solid Quality Solid Performance Because of the solid tungsten carbide support blade, cut-off tools are able to perform in the most demanding applications. Tungsten carbide is more rigid than steel so bending, vibration and movement at the cutting edge are all drastically reduced. The solid carbide support blades fit in many existing cut-off tool blocks. The unique positive rake inserts are available in neutral, right hand, and left hand styles. The insert design collapses the width of the chip, breaks it and facilitates chip flow away from the cut, thus welding and wear on the insert corners are greatly reduced, and coolant is easier to direct. Operating at high speeds and feeds is possible because of longer tool life, and down-time for chip removal is drastically reduced. NOTE: fit only Blades. MAXIMUM CUT-OFF DIAMETER GRADE APPLICATION RANGE CHIPBREAKER RANGE MAXIMUM CUT-OFF DIA. (inch) WCFH32- WCFH WIDTH OF INSERT (inch) GRADE APPLICATION WEAR RESISTANCE T130A TOUGHNESS AC225 A30 Feed Rate (IPR) A Style Standard Work Material: Carbon Steel.0024 B Style.008 Work Materials: Cast Iron and Aluminum Alloys GRADE C.B. STYLE APPLICATION FEATURE STANDARD Heavy feed in steel ( ipr) insert with excellent wear resistance. Standard chipbreaker for low cutting force applications. AC225 A Light feed in steel ( ipr) insert with excellent toughness. A style Carbon steel, stainless steel chipbreaker with good chip control. T130A A Light feed in steel ( ipr) Cermet inserts produce excellent surface finish. A30N A Slow speed and feed in steel Equivalent to C5, C6 carbide. G10E A For exotic materials C2 carbide for exotic materials. G10E B For cast iron and aluminum alloy C2 carbide with a sharp cutting edge. CAUTION 1. Do not use for light feed rate applications (Feed rate should be at least.004 ipr) 3. Use A style chipbreaker for low carbon steel. 2. Use AC225 for stainless steel. 4. Use coolant. Technical Information RECOMMENDED RUNNING CONDITIONS GRADE V (SFM) f (ipr) STEEL CARBON STEEL STAINLESS STEEL DIE STEEL CAST IRON EXOTICS AC25 V f AC225 V f T130A V f A30N V f G10E V f

211 PCBN Recommendations for Hardened Steel PCBN Recommendation for Hardened Steel RECOMMENDED RUNNING CONDITIONS (SFM) Material Hardness Grade Low Low Opt. High Opt. High BNX BNC Continuous HrC BNX INDUCTION BNC HARDENED BNC STEEL BN Interrupted HrC BNX (DRY) BN BN BNC Material Hardness Grade Low Low Opt. High Opt. High BNX BNC CARBURIZED Continuous HrC BNX HARDENED BNC STEEL BNC BEARING STEEL BN Interrupted HrC BNX (DRY) BN BN BNC Material Hardness Grade Low Low Opt. High Opt. High BNX BNC Continuous HrC BNX DIE STEEL BNC HIGH SPEED BNC STEEL BN Interrupted HrC BNX (DRY) BN BN BNC FEED RATE FEED RATE (IPR) Finishing General Purpose Roughing Note: Use above speeds for threading and grooving applications. The recommended feed rate for grooving is IPR, while your threading feed rate should be based upon the thread form, but not to exceed IPR. Grade General Running Parameters* (SFM) Low Low Opt. High Opt. High BNX BNC BNX BNC BN BNX BN BN BNC BNC * The above are a general range of running parameters based on grade and material. Please contact your local Sales Representative or the Engineering Department to obtain more application specific running parameters. Note: Running wiper inserts at the above feed rates will produce a higher quality surface finish when compared to a non-wiper insert. DEPTH OF CUT Mini-Tip (NU, NS, NC) Medium-Tip (MD) Full-Tip Note: Depth of cut per pass D.O.C. < D.O.C. < D.O.C. < Higher feed rates are attainable with wiper inserts while maintaining the same quality of surface finish as a non-wiper insert. Technical Information 209

212 PCBN Recommendation for Iron Machining PCBN Recommendations for Iron Machining RECOMMENDED RUNNING CONDITIONS (SFM) Material Grade Low Low Opt. High Opt. High BN GRAY CAST Continuous BN IRON & BN Interrupted BN BNS BN Material Grade Low Low Opt. High Opt. High NODULAR Continuous CAST IRON & BN HBn Interrupted Material Grade Low Low Opt. High Opt. High AUSTEMPERED Continuous DUCTILE & BN IRON Interrupted Material Grade Low Low Opt. High Opt. High Continuous POWDERED & BN METAL Interrupted Material Grade Low Low Opt. High Opt. High BNX Continuous BN CHILLED & BN CAST IRON Interrupted BNS FEED RATE DEPTH OF CUT Technical Information FEED RATE (IPR) Finishing General Purpose Roughing Note: Use above speeds for threading and grooving applications. The recommended feed rate for grooving is IPR, while your threading feed rate should be based upon the thread form, but not to exceed IPR. Grade General Running Parameters* (SFM) Low Low Opt. High Opt. High BN BN BN BNS BN * The above are a general range of running parameters based on grade and material. Please contact your local Sales Representative or the Engineering Department to obtain more application specific running parameters. Coolant should not be used for any interrupted cutting when using PCBN tools Mini-Tip (NU, NS, NC) Medium-Tip (MD) Full-Tip D.O.C. < D.O.C. < D.O.C. < Solid CBN** D.O.C. < ** Depth of cut based on gray cast iron material. For chilled iron, depth of cut should not exceed

213 PCD s PCD s RECOMMENDED RUNNING CONDITIONS Material SFM IPR D.O.C. Grade Recommendations First Second Third Aluminum Alloys DA2200 DA150 DA200 (4% - 8% Si) Aluminum Alloys DA2200 DA150 DA200 (9% - 14% Si) Aluminum Alloys DA2200 DA150 DA200 (15% - 18% Si) Copper Alloy DA2200 DA150 DA200 Hard Plastic DA2200 DA150 DA200 Wood & Composite DA2200 DA150 DA200 Tungsten Carbide DA90 DA150 Reinforced Plastics DA2200 DA150 DA200 Note: The above running parameters are for turning applications only. Technical Information 211

214 Recommended Running Conditions Recommended Running Conditions Recommended first choice, Recommended second choice, Recommended third choice MACHINING PARAMETERS HARD- WORK MATERIAL NESS GRADE Finishing Gen. Purpose Roughing BHn/Rc.002~.008 IPR.008~.020 IPR.015~.028 IPR.005 ~.060 D.O.C..040 ~.200 D.O.C..200 ~ D.O.C. CUTTING SPEED (SFM) LOW CARBON STEELS <250 T2000Z YB ~ ~ ~ ~ ~1200 _ 800~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ,1006,1008,1009,1010, 1011,1012,1013,1015,1016, 1017,1018,1019,1020,1021, 1022,1023,1025,1026,1029, 1108,1109,1110,1115,1116,1 117,1118,1119,1211,1212,12 13,1215,1513,1518, ~ 350 T2000Z YB ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~750 HRc 35~55 T2000Z YB100 NB90S 400~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~400 LOW/MEDIUM CARBON STEEL LEADED <250 T2000Z YB ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~1000 Technical Information 10L18, 10L45, 10L50, 11L17, 11L37, 11L41, 11L44, 12L13, 12L14, 12L15 250~ 350 T2000Z YB ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~900 Chipbreaker preference EFA/ESP ESU/ESX EUX/ENG EGU/EMU EMU/EMX 212

215 Recommended Running Conditions Recommended Running Conditions Recommended first choice, Recommended second choice, Recommended third choice MACHINING PARAMETERS HARD- WORK MATERIAL NESS GRADE Finishing Gen. Purpose Roughing BHn/Rc.002~.012 IPR.010~.020 IPR.015~.026 IPR.005 ~.060 D.O.C..060 ~.200 D.O.C..200 ~ D.O.C. CUTTING SPEED (SFM) MEDIUM CARBON STEELS <250 T2000Z YB ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ , 1033, 1035, 1037, 1038, 1039, 1040, 1042, 1043, 1044, 1045, 1046, 1049, 1050, 1053, 1055, 1132, 1137, 1139, 1140, 1141, 1144, 1145, 1146, 1151, 1524, 1525, 1526, 1527, 1536, 1541, 1547, 1548, 1551, ~ 350 HRc 36~55 T2000Z YB100 T2000Z YB100 NB90S 800~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~500 Chipbreaker preference EFA/ESP ESU/ESX EUX/ENG EGU/EMU EMX/EMU MEDIUM/HIGH CARBON STEELS LEADED 41L30, 41L40, 41L45, 41L47, 41L50, 43L40, 41L50, 43640, 51L32, 52L100, 86L20, 86L40 ~250 T2000Z YB100 Chipbreaker preference 800~ ~ ~ ~ ~1200 EFA/ESP ESU/ESX 800~ ~ ~ ~ ~ ~950 EUX/ENG EGU/EMU 700~ ~ ~ ~800 EMX/EMU Technical Information 213

216 Recommended Running Conditions Recommended Running Conditions Recommended first choice, Recommended second choice, Recommended third choice MACHINING PARAMETERS HARD- WORK MATERIAL NESS GRADE Finishing Gen. Purpose Roughing BHn/Rc.002~.012 IPR.010~.020 IPR.015~.026 IPR.005 ~.060 D.O.C..060 ~.200 D.O.C..200 ~ D.O.C. MEDIUM/HIGH CARBON STEELS LEADED cont. 41L30, 41L40, 41L45, 41L47, 41L50, 43L40, 41L50, 43640, 51L32, 52L100, 86L20, 86L40 250~ 350 T2000Z YB ~ ~ ~ ~ ~1100 CUTTING SPEED (SFM) 750~ ~ ~ ~ ~ ~ ~ ~ ~ ~800 ALLOY STEELS MEDIUM CARBON 1340, 1345, 4042, 4047, 4140, 4142, 4145, 4147, 4340, 50B40, 40B44, 5046, 50B46, 5140, 5145, 5147, 81B45, 8640,8642, 8645, 86B45, 8740, , 4161, 50B50, 4060, 50B60, 5150, 5155, 5160, 51B60, 6150, 8650, 8655, 8660, 9254, 9255, 9260 < ~ 350 T2000Z YB100 T2000Z YB ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ , 1335, 4027, 4028, 4032, 4037, 45130,4135, 4137, 4427, 4626, 5130, 5132, 5135, 8620, 8625, 8627, 8630, 8633, 94B30 HRc T2000Z YB100 NB90S Chipbreaker preference 300~ ~ ~ ~ ~ ~ ~900 EFA/ESP ESU/ESX 300~ ~ ~ ~ ~ ~400 EUX/ENG EGU/EMU 200~ ~ ~ ~400 EMX/EMU Technical Information 214

217 Recommended Running Conditions Recommended Running Conditions Recommended first choice, Recommended second choice, Recommended third choice MACHINING PARAMETERS HARD- WORK MATERIAL NESS GRADE Finishing Gen. Purpose Roughing BHn/Rc.002~.012 IPR.010~.020 IPR.015~.026 IPR.005 ~.060 D.O.C..060 ~.200 D.O.C..200 ~ D.O.C. CUTTING SPEED (SFM) <250 T2000Z YB ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~650 HIGH CARBON STEELS 50100, , M ~ 350 T2000Z YB ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~600 HRc 36~50 T2000Z YB100 NB90S 400~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~500 TOOL STEELS DIE STEELS <250 T2000Z YB100 Chipbreaker preference 500~ ~ ~ ~ ~700 EFA/ESU/ESX 350~ ~ ~ ~ ~ ~650 EUX/ENG EGU/EMU 300~ ~ ~ ~600 EMX/EMU Technical Information 215

218 Recommended Running Conditions Recommended Running Conditions Recommended first choice, Recommended second choice, Recommended third choice MACHINING PARAMETERS HARD- WORK MATERIAL NESS GRADE Finishing Gen. Purpose Roughing BHn/Rc.002~.012 IPR.010~.020 IPR.015~.026 IPR.005 ~.060 D.O.C..060 ~.200 D.O.C..200 ~ D.O.C. CUTTING SPEED (SFM) TOOL STEELS DIE STEELS cont. 250~ 350 HRc 36~50 T2000Z YB100 T2000Z YB100 NB90S 650~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ 300 T2000Z YB ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~600 Technical Information HIGH STRENGTH STEELS 300M, 4340, 4340M 4340V, H13, H11 300~ 350 HRc 35~45 T2000Z YB100 T2000Z YB100 NB90S Chipbreaker preference 550~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~600 EFA/ESP ESU/ESX 350~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~350 EUX/ENG EGU/EMU 300~ ~ ~ ~ ~ ~ ~ ~300 EMU/EMX 216

219 Recommended Running Conditions Recommended Running Conditions Recommended first choice, Recommended second choice, Recommended third choice MACHINING PARAMETERS HARD- WORK MATERIAL NESS GRADE Finishing Gen. Purpose Roughing BHn/Rc.002~.010 IPR.008~.016 IPR.010~.020 IPR.005 ~.060 D.O.C..040 ~.150 D.O.C..120 ~.250 D.O.C. STAINLESS STEEL 300 SERIES AUSTENITIC STAINLESS STEEL 400 SERIES MARTENSITIC 160~ 280 Chipbreaker preference 160~ 260 T2000Z EH10 EH10Z EH20Z EH510 EH520 EH510Z EH520Z YB100 AC304 AC610M AC630M T2000Z EH10 EH10Z EH20Z EH510 EH520 EH510Z EH520Z YB100 AC304 AC610M AC630M Chipbreaker preference CUTTING SPEED (SFM) 350~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~600 ESP/ESU/ESX EUP/ENG EEX/EGU 300~ ~ ~ ~ ~ ~ ~ ~ ~ ~650 ESP/ENK/ESU 300~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~600 EEX/ENG EGU/EMU 300~ ~ ~ ~ ~ ~ ~ ~550 EMU/EHP 300~ ~ ~ ~ ~ ~ ~ ~550 EMU/EMX/EHP Technical Information 217

220 Recommended Running Conditions Recommended Running Conditions Recommended first choice, Recommended second choice, Recommended third choice MACHINING PARAMETERS HARD- WORK MATERIAL NESS GRADE Finishing Gen. Purpose Roughing BHn/Rc.002~.010 IPR.008~.016 IPR.010~.020 IPR.005 ~.060 D.O.C..040 ~.150 D.O.C..120 ~.250 D.O.C. STAINLESS STEEL 400 SERIES MARTENSITIC cont. 260~ 380 HrC 36~46 T2000Z EH10 EH10Z EH20Z EH510 EH520 EH510Z EH520Z YB100 AC304 AC610M AC630M T2000Z EH20Z EH510 EH520 EH510Z EH520Z YB100 AC304 AC610M AC630M Chipbreaker preference 200~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~650 ESP/ENK ESU/ESX CUTTING SPEED (SFM) 200~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~550 EEX/ENG EGU/EMU EMU/EMX/EHP Technical Information 218

221 Recommended Running Conditions Recommended Running Conditions Recommended first choice, Recommended second choice, Recommended third choice WORK MATERIAL STAINLESS STEEL PRECIPITATION HARDENING 15-5PH, 16-6PH, 17-4, 17-7PH, 13-8 Mo HARD- NESS BHn/Rc 160~ ~ 36 36~ 46 GRADE T2000Z EH10 EH10Z EH20Z EH510 EH520 EH510Z EH520Z YB100 AC304 AC610M AC630M T2000Z EH10 EH10Z EH20Z EH510 EH520 EH510Z EH520Z YB100 AC304 AC610M AC630M T2000Z EH10Z EH20Z EH510Z EH520Z YB100 AC610M AC630M Chipbreaker preference Finishing.002~.008 IPR.005 ~.060 D.O.C. 300~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~650 EFA/ESP ESU/ENK MACHINING PARAMETERS Gen. Purpose.008~.016 IPR.040 ~.150 D.O.C. CUTTING SPEED (SFM) 250~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~600 EGU/ENG EEX/EUP Roughing.010~.020 IPR.120 ~.250 D.O.C. 300~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~550 EMU/EMX Technical Information 219

222 Recommended Running Conditions Recommended Running Conditions Technical Information Recommended first choice, Recommended second choice, Recommended third choice WORK MATERIAL STAINLESS STEEL WROUGHT AUSTENITIC NITRONIC 32 NITRONIC 33 NITRONIC 40 NITRONIC 50 NITRONIC 60 HIGH TEMP. ALLOYS Nickel Base, Wrought Haynes Alloy 263 Incoloy Alloy 901, 903 Inconel Alloy 617, 625, 702, 706, 718, 721, 722, X-750, 751, M252 Nimonic 75, 80 Waspaloy Nickel Base, Wrought Hastelloy Alloy Nickel Base, Wrought Incoloy Alloy 804, 825 Inconel Alloy 600, 601 Refractaloy 26 Nickel Base, Cast Hastalloy Alloy HARD- NESS BHn/Rc 200~ ~ ~ ~ 310 GRADE T2000Z EH510/520 EH10Z EH20Z 250~ EH510Z EH520Z YB100 AC300G Chipbreaker preference 200~ 375 EH10/20 EH510/520 EH10Z EH20Z EH510Z EH520Z EH10/20 EH510/520 EH10Z EH20Z EH510Z EH520Z EH10/20 EH510/520 EH10Z EH20Z EH510Z EH520Z EH10/20 EH510/520 EH10Z EH20Z EH510Z EH520Z EH10/20 EH510/520 EH10Z EH20Z EH510Z EH520Z Chipbreaker preference Finishing.002~.008 IPR.005 ~.040 D.O.C. 200~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~650 ESU/ENK ESX/EEX 50~120 50~ ~ ~ ~ ~195 40~100 40~130 90~140 90~140 90~170 90~ ~ ~ ~ ~ ~ ~230 60~110 60~140 80~150 80~150 80~180 80~180 60~100 60~130 70~140 70~140 70~170 70~170 ESU/EUP/EEX MACHINING PARAMETERS Gen. Purpose.006~.016 IPR.040 ~.150 D.O.C. CUTTING SPEED (SFM) 200~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~600 EUP/ENG/EEX 30~100 30~130 80~140 80~140 80~170 80~170 30~80 30~110 70~120 70~120 70~150 70~150 80~120 80~150 90~160 90~160 90~190 90~190 50~100 50~130 60~130 60~130 60~150 60~150 40~90 40~120 50~120 50~120 50~150 50~150 EUP/ENG EEX/EGU Roughing.010~.020 IPR.120 ~.200 D.O.C. 150~ ~ ~ ~ ~ ~ ~ ~ ~ ~600 EMU/EHP 30~70 30~100 40~100 40~100 40~130 40~130 30~60 30~90 30~90 30~90 30~120 30~120 70~100 70~130 80~140 80~140 80~170 80~170 40~80 40~110 50~110 50~110 50~140 50~140 30~70 30~100 40~100 40~100 40~130 40~130 EMU 220

223 Recommended Running Conditions Recommended Running Conditions Recommended first choice, Recommended second choice, Recommended third choice WORK MATERIAL HIGH TEMP ALLOYS Iron Base, Wrought A-286 Discaloy Incoloy Alloy 800, 800H, Incoloy Alloy 801, 802 N-155, V-57, W , 19-9DL Cobalt Base Stellite Pure Titanium Titanium Alloy Ti-6Al-4V ALUMINUM ALLOYS BRASS ALLOYS HARD- NESS BHn/Rc 180~ ~ 320 GRADE EH10/20 EH510/520 EH10Z EH20Z EH510Z EH520Z EH10/20 EH510/520 EH10Z EH20Z EH510Z EH520Z EH10/20 EH510/520 EH10Z EH20Z EH510Z EH520Z EH10/20 EH510/520 EH10Z EH20Z EH510Z EH520Z EH10/20 EH510/520 EH10Z EH20Z EH510Z EH520Z EH10/20 EH510/520 EH10Z EH20Z EH510Z EH520Z DA2200* DA150* EH10/20 EH510/520 G10E Chipbreaker preference * Refer to the PCD section for proper running conditions of PCD grades. Finishing.002~.008 IPR.005 ~.060 D.O.C. 100~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~210 90~140 90~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~200 90~130 90~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~1500 MACHINING PARAMETERS Gen. Purpose.006~.012 IPR.040 ~.120 D.O.C. CUTTING SPEED (SFM) 90~130 90~ ~ ~ ~ ~200 80~120 80~150 90~150 90~150 90~190 90~190 90~120 90~ ~ ~ ~ ~180 90~125 90~ ~ ~ ~ ~170 80~100 80~130 90~140 90~140 90~170 90~170 90~130 90~ ~ ~ ~ ~ ~ ~ ~ ~ ~1600 Roughing.010~.018 IPR.100 ~.180 D.O.C. 80~100 80~140 80~140 80~140 80~180 80~180 65~95 65~125 75~120 75~120 75~160 75~160 70~100 70~130 80~130 80~130 80~160 80~160 70~90 70~120 80~120 80~120 80~150 80~150 70~95 70~125 80~110 80~110 80~140 80~140 70~110 70~ ~ ~ ~ ~160 Chipbreaker preference ESU/EUP/EEX EUP/ENG/EEX EMU 700~ ~ ~1600 ESU/EUP/EEX EUP/EEX EMU Technical Information 221

224 Recommended Running Conditions Recommended Running Conditions Technical Information Recommended first choice, Recommended second choice, Recommended third choice MACHINING PARAMETERS HARD- WORK MATERIAL NESS GRADE Finishing Gen. Purpose Roughing BHn/Rc.002~.012 IPR.010~.020 IPR.015~.030 IPR.005 ~.100 D.O.C..100 ~.200 D.O.C..200 ~ D.O.C. COPPER ALLOYS WROUGHT 145, 147, 173, 187, 191, 314, 316, 330, 332, 335, 340, 342, 349, 350, 353, 356, 360, 365, 366, 367, 368, 370, 377, 385, 482, 485, 544, 623, 624, 638, 642, , 226, 230, 240, 260, 268, 270, 280, 425, 435, 442, 443, 444, 445, 464, 465, 466, 467, 613, 618, 630, 632, 651, 655, 667, 675, 687, 694, , 102, 104, 105, 107, 109, 110, 111, 113, 114, 752, 754, 757, 115, 116, 119, 120, 121, 122, 125, 127, 128, 129, 130, 142, 143, 150, 155, 162, 165, 170, 172, 175, 182, 174, 185, 189, 192, 194, 195, 210, , 413, 505, 512,511, 521, 524, 608, 610,614, 619, 625, 674, 688, 706, 710,715, 7285, 745 DA2200* DA150* EH10/20 EH510/520 EH10Z EH20Z EH510Z EH520Z G10E DA2200* DA150* EH10/20 EH510/520 EH10Z EH20Z EH510Z EH520Z G10E DA2200* DA150* EH10/20 EH510/520 EH10Z EH20Z EH510Z EH520Z G10E DA2200* DA150* EH10/20 EH510/520 EH10Z EH20Z EH510Z EH520Z * Refer to the PCD section for proper running conditions of PCD grades. 2000~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~350 CUTTING SPEED (SFM) 2000~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~250 G10E Chipbreaker preference EUP/EEX EUP/EEX EMU 222

225 Recommended Running Conditions Recommended Running Conditions Recommended first choice, Recommended second choice, Recommended third choice MACHINING PARAMETERS HARD- WORK MATERIAL NESS GRADE Finishing Gen. Purpose Roughing BHn/Rc.002~.012 IPR.010~.020 IPR.015~.030 IPR.005 ~.100 D.O.C..100 ~.200 D.O.C..200 ~ D.O.C. COPPER ALLOYS, CAST 834, 836, 938, 842, 844, 848, 852, 8545, 8955, 857, 858, 864, 867, 879, 928, 932, 934, 935, 937, 938, 939, 943, 944, 945, 953, 954, 956, 973, 974, 976, , 821, 833, 853, 861, 862, 865, 888, 872, 874,875, 876, 878, 903, 905, 915, 9022, 923, 9059, 926, 927, 947, 948, 952, 955, 957, , 803, 805, 807, 809, 811, 813, 814, 815, 818, 820,822, 824, 825, 826, 827, 828, 863, 902, 907, 909, 910, 911, 913, 916, 917, 962, 963, 964, 966, 993 DA2200* DA150* EH10/20 EH510/520 EH10Z EH20Z EH510Z EH520Z G10E DA2200* DA150* EH10/20 EH510/520 EH10Z EH20Z EH510Z EH520Z G10E DA2200* DA150* EH10/20 EH510/520 EH10Z EH20Z EH510Z EH520Z * Refer to the PCD section for proper running conditions of PCD grades. 2000~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~400 CUTTING SPEED (SFM) 2000~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~250 G10E Chipbreaker preference EUP/EEX EUP/EEX EMU Technical Information 223

226 Recommended Running Conditions Recommended Running Conditions Technical Information Recommended first choice, Recommended second choice, Recommended third choice MACHINING PARAMETERS HARD- WORK MATERIAL NESS GRADE Finishing Gen. Purpose Roughing BHn/Rc.002~.012 IPR.010~.020 IPR.015~.030 IPR.005 ~.060 D.O.C..060 ~.200 D.O.C..200 ~ D.O.C. GRAY CAST IRON DUCTILE IRON NODULAR IRON <220 >220 <220 >220 BN500* BN600* BNS800* NS260/C NS30 T2000Z AC300G-S AC300G YB100 G10E BN500* BN600* BNS800* NS260/C NS30 T2000Z AC300G-S AC300G YB100 G10E BN500* T2000Z AC300G-S AC300G YB100 EH20/Z BN500* T2000Z AC300G-S AC300G YB ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~1000 CUTTING SPEED (SFM) 800~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~600 EH20/Z Chipbreaker preference EMU/ENZ EMU/ENZ *Refer to the CBN section for proper running conditions of CBN grades. 224

227 Life Curve Wearing Process Width of Flank Wear VB (in.) Tool Life Tool Life 1 Wearing Process Curve Flank Wear Crater Wear VC VB VN V B : Width of Flank Mean Wear V C : Maximum Wear of V N : Grooving Wear Initial Wear Steady State Wear Sudden Wear Cutting Time T (mm) Initial wear very fast, then evens out to a more gradual pattern, until limit is reached; wear is then increased substantially. K T K M B K T : Depth of Crater Wear B: Width of Land K M : Distance Between The Center of Crater Wear and Cutting Edge Depth of Crater Wear K T Cutting Time T (min.) Crater wear is more progressive; no sudden breakdown pattern. 2 Life Curve (V-T Lines) At four speeds V1, V2, V3 and V4, the relative tool lives for a given flank wear V B or crater K T are indicated as T1, T2, T3 and T4 respectively, using log-log graph paper. Flank Wear Face Wear Width of Flank Wear (in.) VB V1 V2 V3 V4 Depth of Face Wear (in.) KT V1 V2 V3 V4 T1 T2 T3 T4 Cutting Time (mm) T1 T2 T3 T4 Cutting Time (mm) Cutting Speed (sfm) V1 V2 V3 V4 T1 T2 T3 T4 Lifetime (min.) Cutting Speed (sfm) V1 V2 V3 V4 T1 T2 T3 T4 Lifetime (min.) 3 Tool Life Equation Tool Life Equation (Taylor's Equation) VT n = C V: Cutting Speed T: Tool Life n C} Constants determined by work material, tool material, tool design, etc. 4 Alternative Tool Life Criteria When surface finish deteriorates unacceptably. When a fixed amount of tool wear is reached (see the right-hand table). When work piece dimension is out of tolerance. When power consumption reaches limit. Sparking or chip discoloration and disfigurement. Cutting time or component quantity. Width of Flank Wear for General Life Determination (For Cemented Carbides) Width of Wear (in.) s.008 Finish cutting of non-ferrous alloys, fine & light cut, etc..016 Cutting of special steels.028 Normal cutting of cast irons, steels, etc Rough cutting of common cast irons Technical Information 225

228 Tool Failures & Remedies Tool Failures and Remedies 1. Forms of Tool Failure No Failure Flank Wear Chipping Partial Fracture Physical Due to the abrasive effect of hard grains contained in the work material Fine chips caused by high-pressure cutting, chatter, vibration, etc. Due to the mechanical impact when an excessive force is applied to the cutting edge Crater Wear Cause Carbide particles are removed due to degradation of tool performances and chemical reactions at high temperature Deformation Chemical The cutting edge is deformed due to its softening at high temperature Thermal Crack Thermal fatigue in the heating and cooling cycle with interrupted cutting Build-Up Edge A portion of the workpiece material adheres to the insert cutting edge 2. Failure Remedies Failure Basic Remedy Proven Remedies Excessive Flank Wear Tool Material Use a more wear-resistant grade Recommended Insert Grade: Cutting Conditions Carbide Steel Cast Iron { Cermet Finishing T2000Z,, YB100 BN700, BN500 Decrease speed Rough, YB100 Excessive Crater Wear Tool Material Tool Design Cutting Conditions Use a crater-resistant grade Carbide { Cermet Enlarge the rake angle Select the correct chip breaker Decrease speed Reduce the depth of cut and feed Recommended Insert Grade: Steel Cast Iron Finishing, YB100 BN700, BN500 Rough AC300G Machining, YB100 Edge Failure Cutting Edge Chipping Tool Material Tool Design Cutting Conditions Use tougher grades If carbide, ( ) If built-up edge occurs, change to a less susceptible grade (cermet) Reinforcement of the cutting edge (honing) Reduce the rake angle Increase speed (if caused by edge build-up) Recommended Insert Grades: Steel Cast Iron Finishing T2000Z, BN500, BN700 Rough Machining All coated inserts are honed Technical Information Partial Fracture of Cutting Edges Tool Material Tool Design Cutting Conditions Use tougher grades If carbide, ( ) Use holder with a large approach angle Use larger shank-size holder Reduce the depth of cut and feed Recommended Insert Grade: Steel Rough Machining Cast Iron Built-up Edge Tool Material Cutting Conditions Change to a grade which is adhesion resistant Increase the cutting speed and feed Use cutting fluids Recommended Insert Grade: Steel Cast Iron Finishing T2000Z, BN700, BN500 Rough, YB100 Plastic Deformation Tool Material Cutting Conditions Change to high thermal resistant grades Reduce the cutting speed and feed Steel Cast Iron Finishing T2000Z, AC300G, AC300G-S Rough, YB

229 Ultra Precision Cutting Tools Pages Table of Contents Ultra Precision Cutting Tools: Pages Ultra Precision Cutting Tools ALMT 227

230 Mono Crystal Diamond Tooling ALMT 228

231 Mono Crystal Diamond Tooling ALMT 229

232 Mono Crystal Diamond Tooling ALMT 230

233 Mono Crystal Diamond Tooling ALMT 231

234

235 DC Reamer & End-Mill Pages Table of Contents DC Reamer & End-Mill: Pages DC Reamer & End-mill ALMT 233

236 PCD Diamond Tooling ALMT 234

237 PCD Diamond Tooling ALMT 235

238 PCD Diamond Tooling ALMT 236

239 PCD Diamond Tooling ALMT 237

240 PCD Diamond Tooling ALMT 238

241 PCD Diamond Tooling ALMT 239

242 240 Index F FMJ G GSP I ICSN IDSN IRSN ISSN ITSN IVSN IWSN J J-SCLCR/L J-STFCR/L K KMBXL KMBXR KNUX L LCL LCS LSP LSTE LTER M MCKNR/L MCLNR/L MCRNR/L MDE MDJNR/L MDPNN MDQNR/L MP MRGNR/L MSDNN MSRNR/L MTANR/L MTENNS MTGNR/L MTJNR/L MTJNRS/LS MVJNR/L MVVNN MWLNR/L N NC-CCGA NC-TCGA NC-TPGA NF-CCMX NF-CNMA NF-CNMA-H NF-CNMX NF-CPMX NF-DCMX NF-DNMA NF-DNMA-H NF-DNMX NF-SPG NF-TBGD NF-TBGE NF-TCMX NF-TNMX NF-TPG NF-TPG-P NF-TPGA NF-TPGD NF-TPMX NF-VCMA B-SCLCR/L BSCLOR/L BSDJOR/L BSSKOR/L B-STFCR/L BSTJOR/L BSWJOR BTD BTR BXO C CCGD CCGT CCMA CCMT CF CFB ,189 CFC CFD CKBR CKBSR CL CNG ,105 CNGA ,104 CNGG CNGX CNMA ,98,104,118 CNMA-H CNMG CNMM CNMN CNMX CPB CPG CPGM CPGT CPM CPMA CPMT CPMX CTR/L CSCLOR/L CSTJOR/L C-STUBR/L C-STUPR/L CSWJOR/L D D-SCLC D-STUC D-STUP DCGD DCGT DCL DCMA DCMT DCMX DDJ DNG DNGA DNGG DNJG DNMA ,98,105,118 DNMA-H DNMG DNMM DNMX DPGT DPMT DTF DTG DTR-C DTR-Q DWL E E-SCLCR/L E-STFCR/L E-STFPR/L NUMERICAL 2MD-CNMA MD-DNMA MD-SNMA MD-VNMA NC-CCGA NC-CNGA NC-DCGA NC-DNGA NC-SNGA NC-VBGA NC-VCGA NC-VNGA NU-CCGA NU-CNGA NU-CPGA NU-DCGA NU-DNGA NU-SNGA NU-VBGA NU-VNGA NS-VNGA MD-TNMA NC-TPGA NS-TNGA NU-TCGA NU-TNGA NU-TPG NU-TPGA NU-WNGA NC-CNGA NC-DNGA NC-VNGA NC-TNGA NC-WNGA A A-DTR A-MCKNR/L A-MCLNR/L A-MDQNR/L A-MDUNR/L A-MTFNR/L A-MVUNR/L A-MWLNR/L A-SCFPR/L A-SCLCR/L A-SCLPR/L A-SDUCR/L A-SDUPR/L A-SDXPR/L A-SER/L A-STFCR/L A-STFPR/L A-SVQBR/L A-SVUBR/L A-SWLPR/L B BCTJPR/L BFO BFTX BHA BHF BHO BMCLNR/L BMDLNR-L BMSKNR/L BMTFNR/L BMWLNR/L BNB-R BNBB-R BNBC BNC-R BNBW BNGCR/L BNGGR/L BNGNT BNGNT-R/L BNGSR/L BNTT-R/L ,190

243 Index NF-VCMX NF-VNMA NF-VNMA-H NF-VNMX NL NS-CNMA NS-DNMA NS-SNMA NS-TNMA NS-TPGA NS-VNMA NU-CCGA NU-CCGE NU-CNMA NU-CPGA NU-DCGA NU-DCGD NU-DNMA NU-SNMA NU-SPG NU-TNMA NU-TPG NU-TPGA NU-TPGD NU-TPGX NU-VCGA NU-VNMA NU-WNMA NU-ZNEX P PBV PCLCR/L PCM-R PDJCR/L PFER PFT ,189 R RCGA RCGX RCMX RH RNG ,106 RNGA RNMA RNMG RNMN S S SBN SBT-R SBU SCACR/L SCGA SCGD SCGT SCMA SCMT SCNCR/L SCTR/L SDACR/L SDPCN SDW SGR/L ,117,183 SGR/L-CB ,183 SJB SNG ,100,108 SNGA ,107 SNGX SNMA ,98,107 SNMG SNMM SNMN ,99 SNPR/L SPB-R SPG ,101,113,121 SPGA ,113 SPGG SPMN ,99 SPMR SPMT SR S-STUBR/L S-STUPR/L SSR/L SSW ST STACR/L STFH STFSR/L STIR STPD STW SVABR/L SVNBR/L SW SWW T TBGE ,121 TBGT TCGA TCGD TCGT TCMA TCMT TCMX TEGE TEGN ,122 TME TMI TNG ,101,109 TNGA ,109 TNGX TNMA ,98,108 TNMG TNMM TNMN TNMX TNPR/L TNPT TPEE TPG ,101,114,122 TPGA ,115,123 TPGE TPGG TPGT TPMN TPMT TPMR TPMX TRM ,130,151 TRX TUE TWE V VBMA VBMT VCGT VCMA ,123 VCMT VCMX VNGA VNGG VNMA ,110,119 VNMA-H VNMG VNMX VPGT VPMA W WB WBGT WBMX WCFH WCFL ,186 WCFN ,186 WCFR ,186 WCFSR/L WNGG WNMA ,98,110 WNMG WPMT WWLNR/L X XNS

244 General Information Negative Positive Threading, Grooving, & Cut-Off Ceramic PCBN & PCD Toolholders Headquarters 1001 Business Center Drive Mount Prospect, IL P.O. Box 545, Mt. Prospect, IL Phone: (847) Fax: (847) Detroit Branch Sheldon Road #230 Plymouth, MI Phone: (800) Phone: (734) Fax: (734) Cincinnati Branch 4450 Carver Woods Drive Cincinnati, OH Phone: (800) Phone: (513) Fax: (513) Swiss Toolholders Boring Bars Technical Information ALMT CAT.TURNING.9/06