Kennametal Grade System for Cutting Materials

Transcription

1 EA ERFECT ELECTIO YTE ennametal Grade ystem for Cutting aterials Grade election Table Type Grade Coating Composition and Application Area of use IERT OD/ID TOOLIG TOOL ADATER VDI GROOVIG AD TREADIG ALICATIO ECIFIC QUIC-CAGE TOOL CLAIC RODUCT TECICAL ECTIO IDEX Uncoated Carbide Grades VD-Coated Carbide Grades F C5010 C5025 C5410 C5510 C3 C3 C2, C6 composition: A hard, low binder content, unalloyed WC/Co fine-grained grade. application: Exceptional edge wear resistance combined with very high strength for machining titanium, cast irons, austenitic stainless steels, non-ferrous metals, non-metals, and most high-temperature alloys. uperior thermal deformation and depth-of-cut notch resistance. The grain structure is well controlled for minimal pits and flaws, which contributes to long, reliable service. composition: A hard, low binder content, unalloyed grade WC/Co fine-grained grade. application: The 68 grade has excellent abrasion resistance for machining cast irons, austenitic stainless steels, non-ferrous metals, non-metals and as an alternative to the 313 grade on most high-temperature alloys. Use as a general purpose grade for non-ferrous materials. composition: An advanced VD TiAl coated grade with a tough, ultra-fine grain unalloyed substrate. application: For general purpose machining of most steels, stainless steels, high-temperature alloys, titanium, irons, and non-ferrous materials. peeds may vary from low to medium and will handle interruptions and high feed rates. composition: An advanced VD TiAl coating over a very deformationresistant unalloyed carbide substrate. The C5010 grade s new and improved coating allows for speeds to be increased by 50 to 100%. application: The C5010 grade is ideal for finishing to general machining of most workpiece materials at higher speeds. Excellent for machining most steels, stainless steels, cast irons, non-ferrous materials, and super alloys under stable conditions. It also performs well machining hardened and short chipping materials. composition: An advanced VD TiAl coated grade with a tough, ultra-fine grain unalloyed substrate. application: For general purpose machining of most steels, stainless steels, high-temperature alloys, titanium, irons, and non-ferrous materials. peeds may vary from low to medium and will handle interruptions and high feed rates. composition: A VD TiB2 coating over a very deformation-resistant unalloyed substrate. application: The C5410 grade is designed for roughing, semi-finishing, and finishing of free machining (hypoeutectic <12.2% i) aluminum, aluminum alloys, and magnesium alloys. The TiB2 coating is harder than Ti and TiAl coatings and has an extremely smooth surface, resulting in reduced surface friction, speedy chip flow, and outstanding wear resistance. In addition, built-up edge is prevented because this coating has a very low affinity for aluminum. The substrate is unalloyed and fine grained and offers sharp edges, smooth surfaces, and excellent thermal deformation resistance and edge integrity. Inserts with a ground periphery are polished before coating and have a sharp edge. olded inserts have a light hone. composition: An advanced VD TiAl coated fine-grained tungsten carbide grade. application: The C5510 grade is specifically engineered for the productive machining of high-temperature alloys. The fine-grained tungsten carbide 6% cobalt substrate has excellent toughness and deformation resistance while the advanced VD coating allows for metal cutting speeds double those of conventional VD-coated cutting tools. tandard designation 24 To place an order, contact ennametal or your authorized ennametal distributor, or visit

2 Type Grade Coating Composition and Application Area of use VD-Coated Carbide Grades CVD-Coated Carbide Grades C5525 U25T C9105 C9110 C9125 C9140 C2 C6 C2, C6 C3, C7 C2, C3, C6 C7 C5 C6 composition: Advanced VD TiAl coated fine-grained high cobalt carbide grade. application: The C5525 grade utilizes the same advanced VD coating as the C5510 grade in conjunction with a fine-grained tungsten carbide 10% cobalt substrate. The higher cobalt provides for added security in interrupted cuts while the fine grained WC maintains hardness-resisting deformation at higher speeds. Designed for medium to heavy interruptions in high-temperature alloys. composition: An advanced VD coating over a tough and highly wear resistant carbide substrate. ennametal Grade ystem for Cutting aterials Grade election Table application: The U25T grade is ideal for finishing to general machining of most workpiece materials. With a higher cobalt content than the U10T grade, this grade provides the toughness needed to handle the demands of grooving, threading, and cut-off operations. The U25T grade performs extremely well when machining most steels, stainless steels, cast irons, non-ferrous materials, and superalloys under stable conditions. The U25T grade can also be effectively applied when machining hardened and shortchipping materials. composition: An innovative, highly deformation-resistant, cobalt-enriched, patent-protected substrate with a new thick multi-layer TCVD-TIC-AI 2 O 3 -TIC-TI coating for maximum wear resistance. application: C9105 grade is for finishing to medium machining of most steels, ferritic, martensitic, and stainless steels and cast irons. The specially designed substrate provides deformation resistance and insert edge strength. The extra-thick T-TIC layer provides outstanding flank wear resistance, while the thick AI 2 O 3 layer offers excellent crater wear resistance and speed capability. composition: A specially engineered, patented, cobalt-enriched carbide grade with thick -TCVD-TiC coating layer, an Al2O3 layer of controlled grain size and outer layers of TiC and Ti for maximum wear resistance. application: An excellent finishing to medium machining grade for a variety of workpiece materials including most steels, ferritic and martensitic stainless steels, and cast irons. The specially engineered, cobalt-enriched substrate offers a balanced combination of deformation resistance and edge toughness, while the thick coating layers offer outstanding abrasion resistance and crater wear resistance for high-speed machining. The smooth coating provides good resistance to edge build-up and microchipping and produces excellent surface finishes. For rougher cutting, use the C9125 grade. composition: A tough cobalt-enriched carbide grade with a newly designed multi-layer -TCVD TiC-Al2O3-TiC-Ti coating with superior interlayer adhesion. application: This is the industry s best general-purpose turning grade for most steels and ferritic and martensitic stainless steels. The substrate design, with cobalt-enrichment, ensures adequate deformation resistance along with excellent bulk toughness and insert edge strength. The coating layers offer good wear resistance over a wide range of machining conditions. The smoothness of the coating leads to reduced frictional heat, minimizes microchipping, and improves workpiece surface finishes. The C9125 grade performs well in moderately heavy roughing to semi-finishing cuts. Use the C9110 grade for finishing cuts. composition: A newly engineered, tough carbide grade with an advanced multi-layered Ti-T-TiC-Al2O3-Ti coating. application: For heavy roughing applications of alloy steels where insert edge strength is critical. A specially designed coating ensures excellent interlayer adhesion and long tool life. tandard designation IDEX TECICAL ECTIO CLAIC RODUCT QUIC-CAGE ALICATIO TREADIG GROOVIG AD TOOL ADATER VDI OD/ID TOOLIG IERT EA ERFECT TOOL ECIFIC ELECTIO YTE To place an order, contact ennametal or your authorized ennametal distributor, or visit 25

3 EA ERFECT ELECTIO YTE ennametal Grade ystem for Cutting aterials Grade election Table Type Grade Coating Composition and Application Area of use IERT OD/ID TOOLIG C9210 composition: A fine-grained cobalt-enriched carbide grade with a thin T-CVD TiC-Al2O3 coating and a smooth insert surface. application: The substrate and coating design of the C9210 grade provides good depth-of-cut notch resistance and excellent resistance to built-up edge leading to a long and reliable tool life in finishing as well as medium machining of stainless steels. tandard designation TOOL ADATER VDI GROOVIG AD TREADIG ALICATIO ECIFIC QUIC-CAGE TOOL IDEX TECICAL ECTIO CLAIC RODUCT CVD-Coated Carbide Grades C9225 C9230 C2, C3 composition: A newly engineered, patented, multi-layered -TCVD coated cobalt-enriched carbide grade. application: The C9225 grade has been specially designed for resisting depth-of-cut notching and minimizing burr formation often observed in the machining of austenitic stainless steels. Cobalt-enrichment provides an optimum combination of toughness and deformation resistance. This new grades polished edge minimizes build-up and ensures superior workpiece finishes. C9225 inserts are your first choice for machining stainless steels. composition: A medium-grained, tough carbide grade with a highly adherent and smooth T-CVD TiC-Al2O3 coating. application: This CVD coated grade is engineered to deliver exceptional performance in medium machining and roughing of stainless steels and light to heavily interrupted cuts. It is endowed with excellent resistance to depth-of-cut notching and built-up edge often observed in the machining of stainless steels To place an order, contact ennametal or your authorized ennametal distributor, or visit

4 Type Grade Coating Composition and Application Area of use CVD-Coated Carbide Grades Uncoated Cerment C9240 C9245 C9315 C9320 C9325 T1120 C1 C2 C1 C2 C2 C3 ennametal Grade ystem for Cutting aterials Grade election Table composition: A multi-layered CVD coating comprised of Ti-T-TiC- Al203-Ti coating over a tough, non-enriched carbide substrate. application: This CVD coated grade is designed for tough applications at moderate speeds and feeds. C9240 inserts offer an extraordinary combination of toughness, built-up edge resistance, and wear resistance in stainless steel applications. Excellent thermal/mechanical shock resistance makes C9240 inserts ideally suited for even the most challenging stainless steel applications. composition: A multi-layered TCVD coating over a super-tough substrate. application: This TCVD coated carbide grade is engineered to take on the most brutal cast stainless steel machining applications. Its substrate withstands heavy interruptions, while its polished surface resists build-up, even at slow cutting speeds. Additionally, its wear-resistant coating resists the micro-chipping common when machining austenitic stainless steel. The C9245 grade is also available in insert sizes and geometries appropriate for heavy feeds and large depths-of-cut. composition: A multi-layered CVD coating with very thick TCVD Al2O3 TiC layers, for maximum wear resistance, is applied over a substrate specifically engineered for cutting cast and ductile irons. application: The C9315 grade delivers longer tool life when high-speed machining of ductile and cast irons. The thick TCVD TiC coating ensures a tremendous tool life advantage, especially when cutting higher tensile strength ductile and cast irons where workpiece size consistency and reliability of tool life are critical. This new ennametal grade is excellent when used for either straight or lightly interrupted cut applications. oreover, if you re looking for high productivity performance, the C9315 grade is an ideal choice. composition: A specially toughened TCVD-TIC and AI2O3 coating over a wear-resistant substrate. application: The C9320 grade is specifically engineered to maximize coating adhesion and edge strength making this grade ideal in wet interrupted cutting of ductile and gray irons. It can be in a wide range of applications from finishing to roughing to maximize productivity wherever srength and reliability are needed. composition: A TiC and alumina-coated grade with a strong, reliable substrate. application: Grade development for the C9325 grade focused on a variety of ductile and cast iron operations. The coating and substrate are optimized for flexibility. If you are machining different types of ductile or cast irons where application confidence, flexibility, and broad range reliability are your primary requirements, the C9325 grade is the perfect choice. composition: A tough, uncoated micro-grained TiC-based cermet grade for turning applications. application: The substrate design and the microstructure of this cermet grade deliver superior performance in finishing to medium machining of low to medium carbon steels, alloy steels, annealed tool steels, and stainless steels. Ideal for applications in the general engineering, automotive, and industrial manufacturing industries. tandard designation IDEX TECICAL ECTIO CLAIC RODUCT QUIC-CAGE ALICATIO TREADIG GROOVIG AD TOOL ADATER VDI OD/ID TOOLIG IERT EA ERFECT TOOL ECIFIC ELECTIO YTE C2, C6 To place an order, contact ennametal or your authorized ennametal distributor, or visit 27

5 EA ERFECT ELECTIO YTE ennametal Grade ystem for Cutting aterials Grade election Table Type Grade Coating Composition and Application Area of use IERT OD/ID TOOLIG TOOL ADATER VDI VD-Coated Cermet T315 T5020 C3, C7 composition: A multi-layered, VD Ti/TiC/Ti, coated cermet turning grade. application: Ideal for high-speed finishing to medium machining of most carbon and alloy steels and stainless steels. erforms very well in cast and ductile iron applications too. rovides long and consistent tool life and will produce excellent workpiece finishes. composition: A multilayer VD TiAl-Ti coated cermet turning grade. application: The tough substrate combined with the micro-grain structure of this VD-coated cermet grade is engineered to deliver reliable performance and long tool life in applications requiring high speeds and smaller depths-of-cut. Ideally suited for high-speed finishing to medium machining of plain carbon steels, alloy steels, and stainless steels. tandard designation GROOVIG AD TREADIG Y1320 Y1540 composition: An uncoated, advanced, silicon nitride grade application: igh-speed roughing to finishing of gray cast iron. The Y1320 grade, with better wear resistance, is an ideal compliment to the Y3500 grade. composition: The Y1540 ceramic is the latest and most advanced sialon material ever developed. application: Combines excellent wear properties, fracture toughness, and thermal shock resistance for general purpose to finish machining of high-temperature alloys. rovides superior depth-of-cut notch resistance as compared to whisker ceramics. ALICATIO ECIFIC QUIC-CAGE TOOL CLAIC RODUCT TECICAL ECTIO IDEX Ceramics Y1615 Y2100 Y3400 Y3500 Y4300, C8 C3 C2 composition: An advanced alumina/tic ceramic grade (black). application: Great combination of toughness and wear resistance; used for machining alloy steels, tool steels, and stainless steels to 60 RC (653 B). It is also applied in finish turning and boring of cast irons. composition: An advanced sialon grade. application: Good mechanical shock resistance combined with edge wear resistance; used for general purpose machining of high-temperature alloys. composition: CVD-coated pure silicon nitride grade. application: Excellent combination of toughness and edge wear resistance; used for general purpose machining of gray cast irons and ductile or nodular cast irons. composition: ure silicon nitride grade. application: aximum toughness; used at high-feed rates for rough machining of gray cast iron, including machining through interruptions. composition: Whisker ceramic with a matrix of AI2O3 + icw. application: The ic whiskers embedded in the micro structure give this ceramic excellent toughness for cutting high-temp alloys and cast materials with high Brinell hardness. 28 To place an order, contact ennametal or your authorized ennametal distributor, or visit

6 Type Grade Coating Composition and Application Area of use Ceramics CB olycrystalline Cubic Boron itride Y4400 B1340 B1345 B1610 B1625, C8 ennametal Grade ystem for Cutting aterials Grade election Table composition: A VD Ti coating over an aluminum oxide and titanium carbonitride composite ceramic (Al2O3/TiC). application: Used for finish turning of hardened steels and irons (greater than 45 RC). Where possible, use under dry conditions in smooth or varied depth-of-cuts. Can also be applied in finish turning of nickel alloys, cobalt alloys, and powder metals. composition: A high CB content, solid CB insert having multiple cutting edges. application: The B1340 grade is applied in roughing to finishing of fully pearlitic gray cast iron, chilled irons, high-chrome alloyed steels, sintered powdered metals, and heavy cuts in hardened steels (>45 RC). Also use for finishing chilled cast iron and fully pearlitic cast iron. The solid CB insert offers better security and shock resistance compared to tipped CB inserts, while also enabling deeper depth-of-cut capability. composition: A high CB content, CB tip brazed onto a carbide insert. application: The B1345 grade is applied in roughing to finishing of fully pearlitic gray cast iron, chilled irons, high-chrome alloyed steels, sintered powdered metals, and heavy cuts in hardened steels (>45 RC). Also use for finishing chilled cast iron and fully pearlitic cast iron. The tipped CB insert is available in a wide range of insert styles including positive rake geometries that are ideally suited for boring applications. composition: A low CB content, CB tip brazed onto a carbide insert. application: The B1610 grade is designed for precision finishing in smooth cuts on hardened steels (>45 RC) where optimal surface finish is needed. Use on bearing steel, hot and cold work tool steels, high-speed steels, die steels, case hardened steels, carburized and nitrided irons, and some hard coatings. Do not apply on soft steel, rapid crater wear will result. When possible, use negative rake tools. composition: A low CB content, CB tip brazed onto a carbide insert. application: The B1625 grade is designed for roughing to finishing of hardened steels (>45 RC) where optimal surface finish is needed. It can be used in continuous to interrupted cutting of bearing steel, hot and cold work tool steels, high-speed steels, die steels, case hardened steels, carburized and nitrided irons, and some hard coatings. tandard designation IDEX TECICAL ECTIO CLAIC RODUCT QUIC-CAGE ALICATIO TREADIG GROOVIG AD TOOL ADATER VDI OD/ID TOOLIG IERT EA ERFECT TOOL ECIFIC ELECTIO YTE To place an order, contact ennametal or your authorized ennametal distributor, or visit 29

7 EA ERFECT ELECTIO YTE ennametal Grade ystem for Cutting aterials Grade election Table Type Grade Coating Composition and Application Area of use IERT tandard designation OD/ID TOOLIG B1630 composition: A high CB content, CB tip brazed onto a carbide insert. application: The B1630 grade is designed for roughing to finishing in interrupted cuts on hardened steels (>45 RC). It can also be applied on gray cast iron, chilled irons, high-chrome alloyed steels and sintered powdered metals. The tipped CB insert is available in a wide range of insert styles including positive rake geometries that are ideally suited for boring applications. TOOL ADATER VDI GROOVIG AD TREADIG ALICATIO ECIFIC QUIC-CAGE TOOL CLAIC RODUCT CB olycrystalline Cubic Boron itride B5610 B5625 B9610, C8, C8 TECICAL ECTIO IDEX composition: A low content CB grade with a VD TiAl coating for added wear resistance. application: The B5610 grade is designed for the precision machining of hardened steels (>45 RC), the harder the steel the better. The VD coating offers improved wear resistance and excellent surface finish capability. It can be very effectively applied on bearing steels, hot and cold work tool steels, high-speed steels, die steels, case hardened steels, carburized and nitrided irons, and some hard coatings. The B5610 grade is available in a multi-tip format with a tremendous breadth of edge preps, insert styles, and wiper geometries. composition: A VD TiAl coating over a low content, CB tip brazed onto a carbide insert. application: Designed for roughing to finishing of hardened steels (>45 RC). Use on bearing steel, hot and cold work tool steels, high-speed steels, die steels, case hardened steels, carburized and nitrided irons, and some hard coatings. composition: A low content CB grade with a Ti/Al2O3/TiC CVD coating for protection against harmful crater wear. application: The B9610 grade is designed for the precision machining of hardened steels (>48 RC), the harder the steel the better. B9610 is effectively applied on bearing steels, hot and cold work tool steels, high-speed steels, die steels, case hardened steels, carburized and nitrided irons, and some hard coatings. Do not use on soft steels. For best results, apply negative rake tools in OD applications and positive tools in ID applications. The B9610 grade is available in a multi-tip format with a tremendous breadth of edge preps and two styles of wiper geometries. B9640, C8 composition: A high CB content, solid CB structure having multiple cutting edges and a CVD alumina coating. application: The B9640 grade is applied in the roughing to semifinishing of fully pearlitic gray cast iron, chilled irons, high chrome alloy steels, sintered powdered metals, and heavy cuts in hardened steels (>45 RC). Also use for finished chilled cast iron and fully pearlitic cast iron. Do not apply on finishing hardened steels. The solid B9640 also can be effectively applied when roughing hardened steels. C1 30 To place an order, contact ennametal or your authorized ennametal distributor, or visit

8 Type Grade Coating Composition and Application Area of use CD-olycrystalline Diamond D1400 D1405 D1425 ennametal Grade ystem for Cutting aterials Grade election Table composition: An ultrafine-grained polycrystalline diamond tip (CD) brazed onto a carbide substrate. application: The D1400 grade is designed for general purpose turning of primarily non-ferrous materials. It can be applied over a wide range of continuous to interrupted cuts where superior surface finish is needed. Use D1400 inserts on low to medium silicon-content aluminum alloys, non-metallics, copper, brass-and zinc-based alloys. The ultrafine grained diamond particle size enables superior surface finishes while ensuring the best mechanical shock resistance of any CD cutting tool. composition: A pure CVD deposited diamond sheet tool directly brazed to a carbide substrate. application: The D1405 grade is ennametal s and the industry s most abrasion resistant tool material for non-ferrous and non-metallic materials. D1405 inserts are best applied when abrasion resistance is the desired benefit. The D1405 grade inserts are not as tough as the D100 grade, but can withstand moderate interruptions when turning and traditional face milling operations. composition: A multi-modal CD grade with a range of rain sizes brazed onto a carbide substrate. application: The D1425 grade is engineered for extreme abrasion resistance, combined with good edge strength for demanding applications. D1425 inserts are an ideal choice for high-silicon alluminum alloys, bi-metallic (AL/GCI) materials, C, carbon-fiber reinforced plastics, and other abrasive non-metallic materials. tandard designation IDEX TECICAL ECTIO CLAIC RODUCT QUIC-CAGE ALICATIO TREADIG GROOVIG AD TOOL ADATER VDI OD/ID TOOLIG IERT EA ERFECT TOOL ECIFIC ELECTIO YTE To place an order, contact ennametal or your authorized ennametal distributor, or visit 31