Packaging Ideas for Fresh-Cut Products
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- Preston Wiggins
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1 Packaging Ideas for Fresh-Cut Products 1
2 Summary 1. Who s CFS? 2. How to increase the shelf-life of fresh cut products? 3. Trends in packaging 4. A Growing Demand : Biodegradable Packaging 2
3 1. Who s CFS? 3
4 CFS : Compagnie Franco Suisse Flexible Packaging Converter Location : Illfurth (Alsace, France) 2005 Turnover : 30 millions 60% out of France 220 People 1. CFS 4
5 Products & Know-How Rotogravure printing Microperforation Lamination Wax Coating Cushion pads Metallization 1. CFS 5
6 Market segmentation Fresh Products Chocolates Sweets Cheese Other Major customers : Cadbury, Kraft Foods, Ready Pac, Soleco, Unilever, Wrigley 6
7 Packaging solutions for Fresh Products Bags (VFFS) Flowpacks (HFFS) Lidstock for trays Pouches 1. CFS 7
8 2. How to increase the shelf-life of your products? 8
9 Shelf-life Europe : usually 5 to 7 days US : usually 10 to 14 days o Quality of the product Main parameters omap o Cold Chain control o Packaging OTR optimization o Bags Seal Integrity 2. How to increase the shelf life of your products? 9
10 Respiration rate Each fresh-cut produce has its own respiration rate O 2 H 2 O CO 2 Tailored breathable film Ethylene (Fruits) 2. How to increase the shelf life of your products? 10
11 Oxygen Transmission Rate Oxidation Anoxia 2. How to increase the shelf life of your products? 11
12 Oxygen Transmission Rate Optimized Packaging : Good balance between O 2 & CO 2 12
13 Solutions Microperforated films Unperforated High OTR films OTR : from 2000 to 9000 cc/m 2.24h (Std 30µ OPP : 1200 cc) 2. How to increase the shelf life of your products? 13
14 Non perforated HOTR Films Key aspects : CO 2 TR / O 2 TR ratio = 1 for a microperforated film For certain fruits & vegetables, preservation improves with a ratio >1 CO 2 diffuses through HOTR films 2 to 6 times faster than O 2 Therefore, CO 2 exits a package much faster than O 2 enters Atmosphere with low O 2 & low CO 2 OTR is homogeneous in the film in comparison with microperforation 2. How to increase the shelf life of your products? 14
15 HOTR Films Very high OTR (> cc): use of microperforation (ex: fresh cut fruits, baby vegetables) Ex : fresh-cut produces in a tray all the gas exchange is done via the lidstock usually very high OTR needed 2. How to increase the shelf life of your products? 15
16 Seal Integrity Europe : mainly monofilms (OPP..) => leaks frequent due to the film, the machine => impact on the gas exchange and then on the shelf-life 2. How to increase the shelf life of your products? 16
17 Seal Integrity : solutions Laminates Very good seal integrity Hazy package (not as clear as an OPP) Thicker film 2. How to increase the shelf life of your products? 17
18 Seal Integrity : solutions Monofilms with enhanced sealing ability Good seal integrity Clear package Thinner film Cost effective solution 2. How to increase the shelf life of your products? 18
19 Partners Universities & Research labs : INRA, CTCPA, VCBT... Fresh Technologies (UK) Scalime(France) 2. How to increase the shelf life of your products? 19
20 3. Trends in packaging 20
21 Packaging Concepts for Consumer Convenience 3. Trends in packaging 21
22 Snacking 3. Trends in packaging 22
23 Cook in the bag Boil cooking Steam cooking Microwave cooking 3. Trends in packaging 23
24 Microwave cooking Self venting packaging No need to pierce or tear the package Innovative system allows the pouch to open itself while cooking in the MW 3. Trends in packaging 24
25 Microwave cooking Available on monofilms & laminates 3-5 min Printed hold here areas provide safe gripping. 3. Trends in packaging 25
26 High visibility packaging 26
27 High visibility inks Fluorescent High gloss varnish Pearl effect Metallic effect 3. Trends in packaging 27
28 Strip metallization Outstanding Metal effect Very High Gloss The Product can still be seen on the front side 3. Trends in packaging 28
29 Banners : coupons Commercial coupon strip to be attached to a bag or flowpack for special advertising action. 3. Trends in packaging 29
30 Banners : coupons Basic process of application on existing vertical or horizontal form fill seal equipment Peelable seal. Coupon easy to cut off without tearing the bag Design independent from existing ones 3. Trends in packaging 30
31 Banners : coupons Possibility to print a bar code on the reverse side Better readability than a sticker Easier management of advertising artworks 3. Trends in packaging 31
32 4. A Growing Demand : Biodegradable Packaging 32
33 Biodegradable solutions Renewable resources Flex. Packaging made of : PLA Nature Flex (Cellophane) Paper Combinations 4. Biodegradable Packaging 33
34 Biodegradable solutions Pouches Biopolymer Bags Flowpacks Biopolymer Lidstock Biopolymer Nonwoven based laminate Paper based laminate 4. Biodegradable Packaging 34
35 Biodegradable solutions Pads Used for Unprocessed fresh products like tomatoes Provide cushion in a tray Biodegradable solution (paper, water based glue) Paper Matrix 4. Biodegradable Packaging 35
36 Conclusion More & more Convenient Packaging A growing demand for differentiated packaging (high visibility packaging, biopolymers, easy-opening features ) Dev t : Smart & active packaging 4. Biodegradable Packaging 36
37 Thank you for your attention! Nicolas Jaouen 2006, November 3 rd 37
38 Contact information Nicolas Jaouen or Fabien Itty Compagnie Franco Suisse SAS 20 rue Burnkirch BP ILLFURTH - France Ph: nicolas.jaouen@cfs.fr fabien.itty@cfs.fr Website : 38
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