The Tetra Pak R2 Line. The 21 st century alternative for canned food

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1 The Tetra Pak R2 Line The 21 st century alternative for canned food

2 The 21 st century alternative from Tetra Pak, the leader in the packaging industry Revitalising the canned food industry Tetra Recart is the first retortable carton packaging and processing system for food, opening up a world of new possibilities for revitalisation throughout the value chain. Tetra Recart has been specially developed to cater to the food industry s demands on capacity, efficiency and cost with an increased focus on sustainability and added consumer value. Efficient Handy Efficient in production and handling throughout the value chain, the foldable square-shaped package is extremely compact and space efficient in transport and storage. It saves up to 40% space compared to cylindrical packages. Natural Tetra Recart is based on paperboard, which is a renewable resource. It is designed to be recyclable and fits into existing carton waste streams. The conveniently shaped package is light and comfortable to carry, compact to store, simple and safe to open and easy to flatten for disposal. Safe Tetra Recart has a perforated edge for easy opening, offers no risk from breakage and depending on the filled product, comes with a shelf life of up to 24 months. With over 60 years of experience, Tetra Pak has revolutionised the dairy and beverage industry. We ve extended this expertise to the packaged food industry and launched the world s first retortable carton packaging Tetra Recart. This revolutionary packaging is now adopted by forward-thinking brands all across the globe. And today s consumers are quickly recognising the need for a more sustainable, safer and more convenient packaging alternative. Global experience. Local presence. With Tetra Pak as a partner you receive global experience combined with local presence. We are dedicated to providing the world s most efficient packaging solutions with a strong commitment to innovation and a clear understanding of customer needs. Our 24/7 global support network of skilled technicians provides all the support your business requires. We offer training programs and spare parts through our local market companies. Annual output (million packs) Available annual production days: 250 Number of shifts

3 Tetra Pak R2 the compact and flexible solution Your compact solution Tetra Pak R2 line overview Tetra Pak R2 is ideal for companies with lower production needs of up to 20 million packages/ year. It also offers large scale producers an efficient way to package items at lower volumes. Compact and flexible Modern design Tetra Pak R2 line is an integrated solution The elegantly integrated design fits your with a small footprint (54 m 2 ) which needs with its amazing ease of operation provides up to packages/hour with and an intuitively simple interface with touch a choice of automation levels. It also offers screen controls. The modern, high quality size flexibility and quick changeover time stainless steel design works to high hygiene between different volumes: min standards and its smooth operation results for same bottom format and 5 hours for in a low noise level of only 75 db, allowing a different formats (Mini and Midi). safe and healthy working environment. Wide range of filling capabilities Economic The Tetra Pak R2 machine is equipped with With its low-maintenance requirements, the 3 integrated fillers (pocket, piston and liquid Tetra Pak R2 is your economical entry into fillers). This configuration opens up for a the packaging of the future. wide range of filling products and flexible food production. The Tetra Pak R2 line is designed for integrated filling to combine product flexibility with minimum space requirement. Modular equipment design and a range of automation levels provide a modern and flexible production line. The line combines unique Tetra Pak equipment with elements from external suppliers to perform filling, forming, food processing and secondary packaging. Line monitoring Packaging Line Monitoring System (PLMS) is a tool used to automatically monitor and log the performance of Tetra Pak packaging lines. The Tetra Pak R2 line can be equipped with PLMS on the entire line, including third party equipment. Heat treatment After filling and final forming, conveyors transport the packages to a handling system that loads packages onto racks prior to heat treatment. After heat treatment the racks with packages are fed back into the handling system that then unloads the packages onto conveyors that transport packages to secondary packaging. Twin line The Tetra Pak R2 line can be expanded to double capacity (Tetra Pak R2 Twin Line) by adding another Tetra Pak R2 line and retort(s), while retaining the same level of flexibility.

4 The Tetra Recart package family offering a variety of packaging sizes Filling a variety of products Thanks to the unique packaging material and a new forming and sealing technique, food products such as vegetables, beans, tomatoes, soups, sauces and pet food can be sterilised inside the carton package. Food traditionally packed in cans, glass jars and pouches can now be filled in the convenient and cost-efficient Tetra Recart package. Secondary packaging solutions The cardboard packer and film wrapper solutions protect your product and make it easier to handle in large quantities. Engineered for flexibility, the equipment can be configured to suit the retailers needs. Large surface areas on the trays provide an ideal opportunity for print branding, merchandising or promotional messages thus increasing in-store visual impact. Tetra Recart also allows you to choose from a variety of film-wrapped or cardboard multipacks for better consumer convenience. The package solution that suits your needs The Tetra Recart package range The Tetra Recart family consists of four packaging sizes (200 ml, 340 ml, 390 ml and 500 ml) to meet the variable needs of the producer and the consumer. The shape of the Tetra Recart package combined with modern printing techniques provides a great opportunity for your product to communicate directly with the consumer from the shelf. The environment a part of our philosophy At Tetra Pak, we are committed to managing and reducing the environmental impact of our products throughout their life cycle. And with Tetra Recart, brands can lower their carbon footprint significantly thanks to the low resource use and high percentage of renewable content. The package shape and low weight allow efficient transportation. The packages also fit existing recycling systems for beverage cartons. Tetra Recart complies with applicable food safety requirements and the European Union Directives on Packaging and Packaging Waste. The 21 st Century Alternative for Canned Food Our product development is closely aligned with the market demands and we are offering a variety of possibilities to customise our solutions according to your product needs.

5 TECHNICAL DATA SUMMARY Line Speed Products Package size Changeover time Sterilising technologies Filling equipment Handling equipment Other equipment packages per hour High-acid and low-acid foods with particles of various sizes TRC 200 Mini, TRC 340 Midi, TRC 390 Midi, TRC 500 Midi minutes (same bottom format) 5 hours (different bottom formats) Static retorts Piston fillers Pocket fillers Liquid filler Semi automatic (6 000 packs/hour) Fully automatic for Tetra Pak R2 Twin Line ( packs/hour) Accumulation equipment Ink jet code printers Packaging line monitoring system Cardboard packer Tray shrink Conveyor Film wrapper Tetra Recart is a modern, innovative and renewable packaging system for the food industry. It is the world s first retortable carton package for shelf-stable products, e.g. vegetables, beans, tomatoes, soups, sauces and pet food. A filled product can be sterilised within the package to extend its shelf life for up to two years. This perfectly meets the 21 st century consumers demands for safety, convenience and environmental sustainability. The package s square shape offers up to 40% space savings and increased in-store visibility. Food producers all over the world are using this appealing, modern package to boost sales in mature product categories and revitalise existing product ranges. With production costs competitive to that of cans, Tetra Recart is an economically viable way for brand owners to progress towards the future. Visit or contact Tetra Recart: 2013 Tetra Recart AB. Produced by Adentity, Sweden. Code 8807en We reserve the right to introduce design modifications without prior notice. Tetra Pak,, protects what s good and Tetra Recart are trademarks belonging to the Tetra Pak Group.

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