Sealed Air Corporation. Intermediate Bulk Containers For Aseptic and Non Aseptic Products

Transcription

1 Sealed Air Corporation Intermediate Bulk Containers For Aseptic and Non Aseptic Products

2 Melbourne, Australia

3 Primary Manufacturing Pouch Making Injection molding for fitments Film extrusion Clean Room for aseptic packaging Proprietary converting technology

4 IBC Definition Benefits Bin Types and Suppliers Material Economics

5 IT s about TIME IBC - is TIME focused Solution for the Supply Chain

6 By Definition An Intermediate bulk container (IBC) is a container used for transport and storage of fluids and bulk materials. The construction of the IBC container and the materials used are chosen depending on the application, i.e. there are various types available in the market. Foldable corrugated (collapsible) IBC Container Plastic foldable composite IBC Container Steel IBC Container Solid Fiber drum (normally round)

7 Benefits Secure Handling Efficient Production - Reduced Fill time Cost Saving Internationally accepted design Better usage of storage and shipping container space. Efficient Logistics

8 IBC Standard Protection Provides Physical Protection. Barrier protection Containment Information Labeling/ Identification- Security Tamper Evident ( bin selected) Convenience

9 IBC - Type TWO TYPES TOP FILL TOP EMPTY TOP FILL BOTTOM DISCHARGE

10 Availability Two ways A OWN it B Hire De hire/ rental ( most popular)

11 IBC example

12 IBC - Suppliers Hire De Hire Good Pack (Present in INDIA) CEVA Cadee GEP Own it Multipac Space Kraft Arca

13 Typical Food Products Packed in IBC Liquid Solid Tomato Paste/dice Powdered Milk Orange/Apple Juice/Concentrate Rice Grains Fruit Pulp Mango/Guava/Pine Apple Nuts Fruit Juices Liquid Glucose Edibile Oil - Soya Oil/Palm Oil/Veg. Oil, Peanut Oil Condense Milk Milk Fats Wine Water Honey

14 Typical NON Food Products Packed in IBC Paints and Dyes - Adhesives Lubricants and coolants - Acids Sulphuric acid Cosmetics, hair coloring, Liquid Detergents - cleaners MSDS needed before bag recommendation For Dangerous Goods DG rated bins MUST be used

15 Materials

16 Bag Material -Typical 3 types A. Poly/Poly - Non Barrier B. Met PET/Poly - Gas and Light Barrier C. Nylon/PE - Medium Barrier/Hot Fill Combination Product specific.

17 IBC Typical Sizes Width range from 2060 to 2070 mm Length range from 2060 to 2460 mm Bags are designed to suit the Bin type. Bin type/supplier must be provided to bag maker to ensure bag fits neatly the bin and fill/discharge assembly is matching

18 Metallised Laminate Construction Polyethylene Tie Metallised Polyester 12 Tie Polyethylene Spec Gauge 100 micron OTR : 1 CC/sqm/24 hrs at 23 degree C MVTR: <0.3 g/ sqm/24 hrs at 23 degree C,90% RH Bag Free Inner Layer/s PE

19 Nylon Co Extrusion Construction Polyethylene Tie NYLON Tie Polyethylene Spec Gauge 75 micron OTR : < 60 CC/sqm/24 hrs at 23 degree C MVTR: <9g/ sqm/24 hrs at 23 degree C,90% RH Bag Free Inner Layer/s PE

20 Tri Laminate Construction Metallised Polyester Tie Metallised Polyester Tie Polyethylene Spec Gauge 90 micron OTR : 0.05 CC/sqm/24 hrs at 23 degree C MVTR: <0.1 g/ sqm/24 hrs at 23 degree C,90% RH Bag Free Inner Layer/s PE

21 IBC Bags From ENTAPACK

22 Bin/ Bags and Fitments

23 Product/Chemical Resistance of PE films Chemical Resistance Properties Stress Cracking Resistance Properties They are phsiochemical effects resulting from exposure of material plastic to specific Environment. Chemical Resistance is measure of effect of exposure under no load. Stress Cracking is a measure of effect of exposure under external or internal load

24 Sign of Chemical Attack Change in Size of Shape (swelling, shrinkage, distortion) Change in Color (absorption, extraction) Change in weight (absorption, extraction) Change in Surface Quality (cracking, loss of gloss, softening) Change in physical properties such as strength and stiffness

25 Ratings System E (e) Plastic unaffected during test G (g) A very slight clouding took place. F (f) Fair moderate effect P (p) considerable change N (n) Not recommended S (s) Soluble *upper case letters evaluations based on ASTM tests. Lower case letters express opinions.

26 General Product Characteristics Chemical Class Polyethylene Resin Resistance 1 Acids, Inorganic ( weak and Strong) E 2 Acids, Organic ( Weak and Strong) E 3 Alcohols E 4 Alde hydes E 5 Beverages E 6 Glycols E 7 Oils E 8 Food Stuffs E

27 Pulp Filling Drum and IBC

28 Packing Sequence

29 Savings

30 IBC Set up It requires one person few minute s to set up and dismantle IBC

31 IBC - Stackability IBC typically can be stacked Laden 4 high Empty 16 high This would mean efficient warehouse management L O A D E D E M P T Y

32 IBC fit into an ISO container IBC can be shipped and trucked in standard ISO containers IBC fit perfectly into a standard ISO 20- foot container for efficient transportation

33 IBC Cost Saving Comparison IBC s vs Steel Drums Average % Savings Transportation 20 30% Space Utilization - Finished Goods Storage 20% - Storage of Packaging Material 85% Handling and waste disposal 15-20% Packaging Cost 15 30% Total Overall Overall Saving 20-25%

34 IBC Shipping Cost Saving example - For Every IBC Steel Drums Savings 112 tons of cargo 80 IBC 560 Drums Number of 20 foot ISO Containers 5 containers 7 containers 2 containers 157 tons of cargo 112 IBC 785 Drums Number of 20 foot ISO Containers 7 containers 10 containers 03 containers 224 tons of cargo 160 IBC 1120 Drums Number of 20 foot ISO Containers 10 containers 14 containers 4 containers (Based of product with a specific gravity of 1:1).

35 Sustainability Less Packaging material per Kg of Product No cleaning compared to drums/barrels. Less Fuel consumed to transport per Kg of product Helps in Reducing carbon foot print.

36 Major Global Customers Industry AND MANY MORE GROWING

37 AND MANY MORE GROWING ETERNAL CHEMICAL CO.,LTD IDS

38 IBC - YOUR COMPETITIVE ADVANTAGE