CNC MACHINE TOOLS In Quality we trust

Transcription

1 CNC MACHINE TOOLS In Quality we trust

2 Ltd. is a leading Bulgarian company for production and recycling of CNC machine tools. CNC LATHES T Page 1-2 CNC MACHINE TOOLS Established in 1995 and located in Pazardzhik town, Bulgaria, the company initially started its activities with recycling of Bulgarian-made CNC machines. In 1996, the production of spare parts for engine and electric forklifts was also launched. The company has also developed and manufactured an automated CNC conveyor line for final assembly of car batteries. In the period in the company have designed and manufactured: vertical machining center M400, CNC lathe L120, horizontal CNC machining center H400 and vertical machining center М450. Since 2000 the line of vertical machining centers expand with М500, М550, М700 and up-to-date М400 and М450. In 2004 the T200 CNC lathe was designed and manufactured. The series has continued with Т250, Т500 and Т700. In 2007 the M800 was started as manufacturing. In 2008 was opened new constant temperature- and humidity controlled workshop for assembling. In the period , have started manufacturing T200-2S, T252-2S and five axes GM350 In the period , were designed and started as manufacturing: the new model 5-axes VMC350; a 7-axes turn-milling center with Y-axis on main turret; and a horizontal drilling-milling machine MH400. Ltd. is among the few Bulgarian companies capable of performing complete recycling, repair and modernization of all types CNC machine tools. The new modern CNC equipment for lathes, vertical and horizontal machining centers (including up to simultaneous five-side machining operations), coordinate boring centers, five face double column machining center all ensure high precision and quality of machining operations. The precise assembly, testing, measurement and control equipment, including linear and ball bar measuring systems for machine tool inspection and acceptance testing, ensure for each individual machine the quality, that meets ISO standard requirements for machining centers. Ltd. exports its products to over 10 European countries and is the local representative for Bulgaria of major companies from the metal processing sector, such as FANUC Robomachines, CITIZEN MACHINERY MIYANO CO., Ltd. and TAKISAWA Machine Tools Japan and others for complex satisfaction of customers necessities. The company motto is an expression of our goal to offer excellent quality of our products and services as the best guarantee for our customers' allegiance. provides complete solution with choice, delivery, time studies, tools equipment, start up, education and after sales service of all types CNC machine tools. From the beginning of 2013, Ltd. has renew its workshop machines with: CNC lathes T250, T350, T400, T200 in robotized cell; vertical machining centers M700 and GM350; 7-axes swiss-type automatic lathe A20 - CITIZEN Japan. In accordance of a project under Operational Programme Development of the Competitiveness of the Bulgarian Economy have been purchased: a double column grinder (1500x4000) and 3-axes measuring machine for main bodies of the machine tools. The certificated quality management system ISO9001:2000 provides for all prerequisites for satisfying customer requirements. FANUC When you purchase our products, you get not just a machine and also our commitment and quality warranty - both before and after sales. CNC T202-2S T T252-2S T350 / T T500 / T600 / T Optional Equipment for CNC Lathes VERTICAL MACHINING CENTERS Page M400 / M M500 / M M650 / M M800 / M1000 / M GM VMC Optional Equipment for CNC Machining Centers Product specifications, accessories and machine appearance are subject to change without notice

3 T200 The precise Т200 CNC lathe is designed to perform a wide range of turning operations on medium-sized parts and components on a serial production basis. T200 Maximum swing over bed Ø420 mm Swing over carriage cover Ø330 mm CNC SLANT BED LATHE High production capacity, stability and speed of all turning operations on various types of material. Maximum turning diameter X axis travel Z axis travel (maximal turned length) Cross slide inclination Spindle center height (from floor) Spindle nose Power chuck diameter Power chucking system Spindle bore Bar capacity Spindle front bearing (internal diameter) Maximum spindle speed whith 8 station turret whith 12 station VDI turret Spindle motor (continuous rating / 30 min. rating) 460 mm A2-5 Ø169 mm (6") Ø52 mm Ø41 mm Ø90 mm 6000 rpm Ø 250 mm Ø200 mm mm 45º 1020 mm Hydraulic 11 / 15 kw 370 mm A2-6 Ø205 mm (8") Ø62 mm Ø51 mm Ø100 mm 4200 rpm AXES STANDARD ACCESSORIES X / Z axis rapid traverse X & Z axis motors 12 / 20 m/min Fanuc βis 12/3000, 11 Nm 3-jaw through-hole power chuck Tailstock 8 station turret head Chip conveyor and cart Coolant system Working lamp Automatic lubrication system for axis ways and ball screws Foot switch for chuck operation Precise spindle assembly mounted in a temperaturestabilized and ribbed casing by means of class Р4 spindle bearings featuring minimum radial runout and minimum axial clearance. Guaranteed high cutting speed with no vibration. Linear (integrated) guideways: precise SP/P-class along X and Z axes. Precise ball screws (class P3) with a preloaded double nut and minimum backlash. High precision of part positioning and long life. Minimized temperature and vibration deviations. Axis slideway configuration Ball screw diameter TURRET Turret motor Turret tool disc diameter Type Number of tool posts Turning tool shank dimensions Maximum boring bar diameter linear guideways - size 30(X); 35(Z) 0.55 kw Ø340 mm Ø280 mm 8 station, prismatic (Option: 12 VDI 3425/30) 8 / 12 Tool travel behind center line 10 mm 12 tools (VDI 3425/30) turret and C-axis of the spindle Part catcher TAILSTOCK Tailstock quill taper Quill diameter and travel Maximum quill thrust MT4 Ø50 ґ 90 mm 530 kg (27 kg/cm 2 ) 1 Fully enclosed protection of the operational area. Telescopic guards for the guides. Bar feeder 1.2 m Bar feeder interface Non through-hole power chuck Auto tools presetter Collet chuck Heat exchanger for electrical cabinet Slide ways lubrication system Coolant tank capacity Machine weight ( Approx. ) Automatic 115 l 3316 ґ 1622 ґ 1911 mm 3750 kg 2

4 T202-2S The double spindle Т202-2S CNC lathe is designed to perform a wide range of complex turning operations on medium-sized parts and components on a serial production basis. T202-2S Maximum swing over bed Ø550 mm Swing over carriage cover Ø330 mm DOUBLE CNC SLANT BED LATHE STANDARD ACCESSORIES 3-jaw through-hole power chucks 12 tools ( VDI 30) turret Chip conveyor and cart Coolant system Working lamp Automatic lubrication system for axis ways and ball screws Foot switches for chuck operation High production capacity, stability and speed of all turning operations on various types of material. Precise spindle assembly mounted in a temperaturestabilized and ribbed casing by means of class Р4 spindle bearings featuring minimum radial runout and minimum axial clearance. Guaranteed high cutting speed with no vibration. Maximum turning diameter X axis travel Z1 and Z2 axis travel (maximal turned length) Cross slide inclination Spindle center height (from floor) Spindle nose Power chuck diameter Power chucking system Spindle bore Bar capacity Spindle front bearing (internal diameter) Maximum spindle speed Spindle motor (continuous rating / 30 min. rating) AXES X / Z axis rapid traverse X & Z axis motors Axis slide way configuration Ball screws diameter TURRET Type Number of tool posts Turning tool shank dimensions Maximum boring bar diameter Tool travel behind center line Slide ways lubrication system (Z1) 380 mm MAIN A2-6 (Option: A2-5) Ø205 mm (Ø169 mm) Hydraulic Ø62 mm (Option: Ø52 mm) Ø51 mm (Option: Ø41 mm) Ø100 mm (Option: Ø90 mm) 4200 rpm (Option: 6000 rpm) 11 / 15 kw Ø200 mm ( with 12 VDI 30 turret) mm 45º 1020 mm 12 / 20 m/min Fanuc βis 12/3000, 11 Nm linear guideways - size 30(X); 35(Z) (Z2) 370 mm 12 station VDI 3425/30 (Option: 12 station BMT) 12 (Option: 20 ґ 20 mm) 10 mm Automatic SUB A2-4 Ø134 Hydraulic Ø36 mm Ø26 mm Ø50 mm 4500 rpm 3.7 / 5.5 kw Precise ballscrews (class P3) with a pre-loaded double nut and minimum backlash. High precision of part positioning and long life. Coolant tank capacity Machine weight (Approx.) 115 l 3316 ґ 1622 ґ 1911 mm 4000 kg Linear guideways along the two axes - zero clearance. Minimum friction when in motion. High precision and high speed with no need for adjustment during operational life. Minimized temperature and vibration deviations. 12 station BMT turret and C-axes of the spindles Part catcher Y-axis Auto tools presetter 3 Fully enclosed protection of the operational area. Telescopic guards for the guides. Bar feeder 1.2 m / 3.2 m Bar feeder interface Collet chuck Heat exchanger for electrical cabinet 42

5 T250 The super precision T250 CNC lathe is designed to perform a wide range of turning operations on medium-sized parts and components on a serial production basis. T250 Maximum swing over bed Ø510 mm Ø535 mm Swing over carriage cover Ø310 mm Ø330 mm CNC SLANT BED LATHE An unique torque- rib structure provides high rigidity for heavy cutting and enlarge the tool life. Maximum turning diameter X axis travel Z axis travel (maximal turned length) Cross slide inclination Spindle center height (from floor) Spindle nose Power chuck diameter Power chucking system Spindle bore Bar capacity whith 10 station turret whith 12 station VDI turret Spindle front bearing (internal diameter) Maximum spindle speed Spindle motor (continuous rating / 30 min. rating) Ø310 mm mm A2-6 Ø 205 mm (8") Ø61 mm Ø51 mm NN 3020 (Ø100 mm) 4200 rpm Ø250 mm 600 mm 45º 1120 mm Hydraulic 9 / 11 kw Ø330 mm mm A2-8 Ø 254 mm (10") Ø87 mm Ø74 mm NN 3026 (Ø130 mm) 3500 rpm AXES STANDARD ACCESSORIES 3-jaw through-hole power chuck Tailstock 10 station turret Chip conveyor and cart Coolant system Working lamp Automatic lubrication system for axis ways and ball screws Foot switch for chuck operation All structural parts are manufactured from high quality Meehanite cast iron and stress relieved for deformation. The 45 slant bed construction assures high accuracy and high rigidity for heavy duty cutting. High strength hardness guide and low resistance design provide prefer cutting surface. The spindle is mounted with high precision class P4 NN type roller bearings and trust bearings, providing outstanding radial and trust loads. Transmission with low thermal, preload ball screws, provided higher rigidity control. Hydraulic tailstock. Programmable positioning is available. X / Z axis rapid traverse X & Z axis motors Axis slide way configuration Ball screw s diameter TURRET Turret motor Turret tool disc diameter Type Number of tool posts Turning tool shank dimensions Maximum boring bar diameter 12 / 20 m/min Fanuc βis 22/2000, 20 Nm Prismatic, hardened, precision grounded, master scraped Turcite -B Slydway on Z axis: Ø40 mm / on X axis: 0.85 kw Ø410 mm Ø318 mm 10 station prismatic (Option: 12 VDI 3425/30) 10 / 12 Ø40 mm Tool travel behind center line 10 mm 12 tools (VDI 30) turret and C-axis of the spindle Part catcher Bar feeder 1.5 m Bar feeder interface Non through-hole power chuck TAILSTOCK Tailstock quill taper Quill diameter and travel Maximum quill thrust Slide ways lubrication system МT4 Ø80 ґ 120 mm 1007 kg (30 kg/cm 2 ) Auto tools presetter Coolant system (high pressure: 20 Bar) Coolant tank capacity 200 l 3910 ґ 1700 ґ 1950 mm 5 Fully enclosed protection of the operational area. Heat exchanger for electrical cabinet Machine weight ( Approx. ) 5200 kg 5350 kg 6 Automatic

6 T252-2S The double spindle Т252-2S CNC lathe is designed to perform a wide range of complex turning operations with simultaneous operation of both spindles and two turrets into series production. T252-2S DOUBLE CNC SLANT BED LATHE STANDARD ACCESSORIES 3-jaw through-hole power chuck 8 / 10 / 12 station turrets Chip conveyor and cart Coolant system Working lamp Automatic lubrication system for axis ways and ball screws Foot switches for chuck operation VDI 40 turrets (with Y-axis on the first of them - for main spindle). An exclusively stable and rigid construction for maximum lathe productivity. All structural parts are manufactured from high quality Meehanite cast iron and stress relieved for deformation. The 45 slant bed construction assures high accuracy and high rigidity for heavy duty cutting. Linear guideways: precise SP/P-class along X / Z1, Z2 axes - zero clearance. Dynamically balanced spindles - cassette type. An exclusive resistance in radial and axial loads. 12 tools (VDI 30) turret head and C-axis of the spindle Part catcher Bar feeder 1.5 m / 3.2 m Bar feeder interface Non through-hole power chuck Auto tools presetter Coolant system (high pressure: 20 Bar) Heat exchanger for electrical cabinet Maximum swing over bed Maximum swing over cross slide Maximum turning diameter X1 axis travel (right turret head) X2 axis travel (left turret head) Z2 axis travel (right spindel) Cross slide inclination Spindle center height (from floor) Spindle nose Power chuck diameter Power chucking system Spindle bore Bar capacity Maximum spindle speed Spindle motor (continuous rating / 30 min. rating) AXES X / Z axis rapid traverse X & Z axis motors Axis slide way configuration TURRET Number of turrets Turret tool disc diameter Turret (number of station - type) Number of tool posts Turning tool shank dimensions Slide ways lubrication system Coolant tank capacity Machine weight (Approx.) whith 8 station turret Z1 axis travel (from the turret head) whith 12 station VDI turret Spindle front bearing (internal diameter) Spindle rear bearing (internal diameter) Maximum boring bar diameter Turret motor Tool travel behind center line MAIN A2-5 ( Option: A2-6) Ø169 mm (Ø210 mm) Hydraulic Ø51 mm ( Option: Ø65 mm) Ø42 mm ( Option: Ø 51 mm) 6000 rpm ( Option: 4500 rpm ) 11 / 15 kw Ø80 mm Ø70 mm Ø510 mm Ø310 mm Ø210 mm Ø200 mm mm mm 280 mm 780 mm 45º 1020 mm 12 / 20 m/min Fanuc βis 12/3000, 11 Nm linear guideways, size: 30 (X1); 30 (X2); 32 (Z1); 40 (Z2) 2 Ø300 mm 8, 10, 12 station, prismatic type ( Option: 12 VDI3425/40) kw 15 mm Automatic 200 l 3316 ґ 1622 ґ 1911 mm 5700 kg SUB A2-5 ( Option: A2-6) Ø169 mm (Ø210 mm) Hydraulic Ø51 mm ( Option: Ø65 mm) Ø42 mm ( Option: Ø 51 mm) 6000 rpm ( Option: 4500 rpm ) / 15 kw Ø80 mm Ø70 mm

7 T350/T400 The super precision Т350 and Т400 CNC lathes are designed to perform a wide range of turning operations on medium-sized parts and components on a serial production basis. T350 T400 Maximum swing over bed Ø600 mm Ø700 mm CNC SLANT BED LATHES An unique torque- rib structure provides high rigidity for heavy cutting and enlarge the tool life. Swing over carriage cover Maximum turning diameter X axis travel Z axis travel (maximal turned length) Cross slide inclination Spindle nose Power chuck diameter Power chucking system Spindle bore Bar capacity Spindle front bearing (internal diameter) Maximum spindle speed Spindle motor (continuous rating / 30 min. rating) AXES Ø400 mm Ø420 mm 210 mm + 40 mm 600 mm ( Option: 650 mm) 45º A2-8 Ø254 mm (10") /Ø315/ Hydraulic Ø92 mm Ø76 mm Ø130 mm 3000 rpm 9 / 11 kw Ø450 mm Ø450 mm 235 mm + 30 mm 600 mm (Option: 1200 mm) 45º A2-8 (Option: А2-11) Ø315 mm (10") /Ø380/ Hydraulic Ø95 mm Ø75 mm Ø130 mm 2500 rpm ( Option: 3000 rpm) 9 / 11 kw STANDARD ACCESSORIES 3-jaw through-hole power chuck Tailstock 10 station turret Chip conveyor and cart Coolant system Working lamp Automatic lubrication system for axis ways and ball screws Foot switch for chuck operation All structural parts are manufactured from high quality Meehanite cast iron and stress relieved for deformation. The 45 slant bed construction assures high accuracy and high rigidity for heavy duty cutting. High strength hardness guide and low resistance design provide prefer cutting surface. The spindle is mounted with high precision class P4 NN type roller bearings and trust bearings, providing outstanding radial and trust loads. Transmission with low thermal, preload ball screws, provided higher rigidity control. Hydraulic tailstock. Programmable positioning is available. X / Z axis rapid traverse X & Z axis motors Axis slide way configuration Ball screws diameter TURRET Turret motor Turret tool disc diameter Type Number of tool posts Turning tool shank dimensions Maximum boring bar diameter Tool travel behind center line 20 m/min Fanuc β 22/2000is Prismatic, hardened, precision grounded, master scraped Turcite -B Slydway on X axis: / on Z axis: Ø40 mm Fanuc βi 22 / 3000is Ø410 mm Ø318 mm 10 / mm 20 m/min Fanuc β 22/2000is on X axis: Ø40 mm / on Z axis: Ø50 mm Fanuc βi 22 / 3000is Ø410 mm Ø318 mm 10 station prismatic (Option: 12 VDI 3425/40) 10 / mm TAILSTOCK Tailstock quill taper МT5 МT5 12 tools (VDI 30) turret and C-axis of the spindle Part catcher Quill diameter and travel Maximum quill thrust Ø 80 ґ 100 mm 795 kg (30 kg/cm 2 ) Ø 80 ґ 100 mm 795 kg (30 kg/cm 2 ) Bar feeder 1.5 m Bar feeder interface Non through-hole power chuck Slide ways lubrication system Automatic Automatic Auto tools presetter Coolant tank capacity 150 l 150 l 9 Fully enclosed protection of the operational area. Coolant system (high pressure: 20 Bar) Heat exchanger for electrical cabinet Machine weight (Approx.) 3200 / 3910 ґ2200 ґ2000 mm 5600 kg 3200 / 3910 (4400) ґ 2200ґ 2000 mm 5800 kg (6200 kg) 10

8 T500 / T600 / T700 The T500, T600 and Т700 CNC lathes are designed for the machining of largesize rotational component parts with high power of cutting and feeding. Maximum swing over bed Maximum swing over cross slide T500 T600 T700 Ø560 mm Ø340 mm Ø610 mm Ø380 mm Ø720 mm Ø460 mm CNC PRISMATIC BED LATHES Optimum design; lack of vibration during operation; high and stable geometric precision. Maximum swing over gap Width of bed Distance between centers (DBC) X axis travel Z axis travel (max. turned length) Spindle center height (over floor) Spindle nose Spindle bore Spindle speed: min... max Chuck: manual, 3-jaw Spindle motor (continuous rating / 30 min. rating) AXES X axis rapid traverse Z axis rapid traverse Axis slide way configuration Ball screw TURRET Type (standard machine) Ø760 mm 350 mm 1000 / 1500 / 2000 / 3000 mm 380mm 970 / 1430 / 1970 / 2970 mm 1120 mm D1-8 / А2-8 Ø83 mm rpm Ø250 mm 7.5 / 15 kw 6 m/min 8 m/min prismatic, cast iron - HB>450 X: Ø32ґ5 mm / Z: Ø40ґ10 mm Ø790 mm 450 mm 930 / 1430 / 1930 / 2930 mm 405 mm 975 / 1475 / 1975 / 2975 mm 1160 mm D1-8 / А2-8 Ø83 mm rpm Ø315 mm 7.5 / 15 kw 6 m/min 10 m/min prismatic, cast iron - HB>450 X: Ø32ґ5 mm / Z: Ø50ґ10 mm 4 station vertical (Option: 8 / 12 station VDI 3425/40) Ø900 mm 450 mm 930 / 1430 / 1930 / 2930 / 3930 mm 450 mm 975 / 1475 / 1975 / 2975 / 3975 mm 1245 mm D1-11 / А2-11 Ø105 mm rpm Ø400 mm 11 / 15 kw 6 m/min 10 m/min prismatic, steel - HB>450 X: Ø32ґ5 mm / Z: Ø50ґ10 mm Number of tool posts 4 (Option: 8 / 10 / 12) 4 ( Option: 8 / 12) 4 ( Option: 8 / 12) Turning tool shank dimensions Maximum boring bar diameter Ø40 mm Tool travel behind center line 20 mm 20 mm 30 mm TAILSTOCK A spindle seated in precise double-row roller bearings. Stable cutting operation even by large chip thicknesses. Tailstock quill taper Quill diameter Quill travel МT5 Ø75 mm 160 mm МT5 Ø75 mm 220 mm МT5 ( Option: MT6) Ø105 mm 220 mm Three-step spindle gear box. Smooth switching between gears with high torque. All gear wheels are made of alloy steel, hardened and precisely ground to size. Low noise and excellent smoothness of cut. Hardened and fine-ground longitudinal and transverse guides. Guaranteed stable cut under heavy-duty conditions. Slide ways lubrication system Machine dimensions (at DBC... ) Machine weight (at DBC... ) 3000 / 3500 / 4000 / 5000 ґ 1750 ґ 1620 mm Automatic 2700 / 3200 / 3700 / 4700 ґ 1750 ґ 1620 mm 2700 / 3200 / 3700 / 4700 / 5700 ґ 2415 ґ 1980 mm 3100 / 3600 / 4100 / 5000 kg 4100 / 4300 / 4900 / 5700 kg 4200 / 4400 / 5000 / 5800 / 6600 kg Super high grade fitted slides with Turcite-В. Minimum friction when moving. High precision and smoothness of operation. 3-jaw through-hole power chuck Ø315 mm Hydraulic clamped tail stock 11 Precise ball-screws (class P5) with a double-tightened nut and minimum backlash. Impressive precision of part positioning. Follow and steady rest 12 station VDI turret with C-axes for rotating tools Milling tool holder 12

9 OPTIONAL EQUIPMENT FOR CNC LATHES Automatic bar feeders 1.2 or 1.5 meters for all type profiles of material. BAR FEEDER Hydrodynamic 2.5, 3.2 and 3.7 m automatic bar feeders. VDI SERVO TURRET WITH C-AXES AND 12 DRIVEN TOOLS COLLET CHUCK TOOL SETTER PROGRAMMABLE TAILSTOCK Two speed gear box with hardened and grinded gears. Low noise at work. High torque. ZF GEAR BOX PART CATCHER COOLANT UNIT Drilling Threadcutting Plan or Face Milling Milling of slots 13 14

10 M400 The vertical machining centers М400 and M450 are designed to perform various machining operations on small-size workpieces and shapes in high cutting speed conditions, with high precision positioning and excellent reliability. M400 M450 Table size 760 ґ 400 mm 760 ґ 450 mm CNC VERTICAL MACHINING CENTERS Optimum construction; minimum heat deformation; absence of vibrations in working process; high geometry accuracy. M450 Directly driven spindle assembly and high precision bearings: minimum run out of the spindle taper; improved smoothness of operation under high-speed machining conditions ; increased tool durability. Maximum axes travel - X / Y / Z T - slots: number ґ size ґ pitch Maximal workpiece weight Spindle nose to table Spindle center to column Spindle taper Spindle speed range Main motor ATC Tool magazine - armless type Pull stud Maximum tool diameter Maximum tool length Maximum tool weight FEED Rapid traverse - X / Y / Z Maximum cutting feed Z-axis motor X / Y-axes motors Machine weight 500 / 400 / 460 mm 3 ґ 18 mm ґ 93 mm 350 kg mm 475 mm ISO/BT40 (MAS403BT) rpm (Option: 10000; rpm) 7.5 / 11 kw 16 tools (Option: 24 tools) MAS P40T-1 (45 ) Ø93 mm (Ø106 mm - next pockets empty) 2000 ґ 2000 ґ 2300 mm 3100 kg 300 mm 5 kg (7 kg - by not fully loaded ATC) 30 / 30 / 30 m/min mm/min 2.5 kw 1.4 kw 600 / 450 / 500 mm 3 ґ 18 mm ґ 93 mm 350 kg mm 475 mm 2000 ґ 2000 ґ 2300 mm 3200 kg Automated air blow during tool change ensures cleaning of the spindle taper and holder. Directly coupled to the ball screws AC servo motors along all axes: guaranteed excellent interpolation accuracy. Fully enclosed splash guard. Swivel panel of the CNC control. Maximum convenience for adjusting and operation purposes. High-quality housing castings of gray cast iron. Optimum ribbed base, column and spindle casing; guaranteed maximum rigidity and minimum bending under applied load conditions.. Telescopic guards along the three axes: long life of the ball screws and the linear guide ways; fast and efficient flushing of chips by means of coolant liquid. 4- th axis, table diameter Ø125, Ø170 mm 4-th & 5-th axes, table diameter Ø125 mm 15 Linear guide ways along the three axes - size 25, zero clearance. Stable cutting under full load conditions. Minimum friction when in motion. High precision and high speed with no need for adjustment during operational life. All ball screws - high precision, class Р3, OD, with a double nut, pre-loaded to control backlash. High precision of positioning and smooth operation. Tool setter Touch probe with infra-red connection Chip conveyor Tool magazine 24 tools with arm Direct drive spindle rpm Coolant trough spindle with pump 20 Bar 16

11 M500 The vertical machining centers М500 and M550 are designed to perform various machining operations on medium-size workpieces in high cutting speed and feed conditions. M500 M550 Table size 1000 ґ 500 mm 1300 ґ 600 mm CNC VERTICAL MACHINING CENTERS Optimum construction: minimum heat deformation; absence of vibrations in working process; high geometry accuracy and smoothness; of finished surfaces. M550 Cartridge type spindle, without need of maintenance. High precision bearings (P4 class). The increased axial tighting force eliminates vibrations at heavy cutting conditions. Maximum axes travel - X / Y / Z T - slots: number ґ size ґ pitch Maximal workpiece weight Spindle nose to table Spindle center to column Spindle taper Spindle speed range Main motor ATC Tool magazine with arm Pull stud Maximum tool diameter Maximum tool length Maximum tool weight FEED Rapid traverse - X / Y / Z Maximum cutting feed Z-axis motor X / Y-axes motors Machine weight 850 / 500 / 510 mm 5 ґ 18 mm ґ 100 mm 24 tools MAS P40T-1 (45 ) Ø90 mm 250 mm 6 kg 2500 ґ 2100 ґ 2600 mm 5000 kg ISO/BT40 (MAS403BT) rpm (Option: rpm) 11 / 15 kw 30 / 30 / 24 m/min 8000 mm/min 1200 / 600 / 610 mm 800 kg 1000 kg mm 550 mm 2.5 kw 1.4 kw 5 ґ 18 mm ґ 100 mm mm 700 mm 24 tools MAS P40T-1 (45 ) Ø90 mm 250 mm 6 kg 3450 ґ 2800 ґ 2890 mm 6000 kg Linear guide ways along the three axes - size 35, zero clearance. Stable cutting under full load conditions. Minimum friction when in motion. High precision and high speed with no need for adjustment during operational life. Telescopic guards along the three axes: long life of the ball screws and the linear guide ways; fast and efficient flushing of chips by means of coolant liquid. High-quality housing castings of grey cast iron. Optimum ribbed base, column, spindle casing and table. Ensured for maximum rigidity and minimum bending under applied load conditions. 24 ATC fast tool change magazine sec. Automated air blow during tool change ensures cleaning of the spindle cone and holder. Fully enclosed electrical cabinet with heat exchanger, accordance to CE requirements. All ball screws - high precision, class Р3, Ø40 mm OD, with a double nut, pre-loaded to control backlash. High precision of positioning and smooth operation. Directly coupled to the ball screws AC servo motors along all axes: guaranteed excellent interpolation accuracy. 4-th axis, table diameter Ø250, Ø320 mm 4-th & 5-th axes, table diameter Ø200, Ø250, Ø320 mm Direct drive spindle rpm Tool setter Touch probe with infra-red connection Coolant trough spindle with pump 20 Bar 17 Ability to implement with Automatic Pallette Changer. Tool magazine 30 tools with arm. Chip conveyor 18

12 M700 The vertical machining centers M650 and M700 are designed to perform various machining operations on medium and large-size work pieces in high cutting speed and feed conditions. M650 M700 Table size 1300 ґ 650 mm 1500 ґ 650 mm CNC VERTICAL MACHINING CENTERS Optimum construction: minimum heat deformation; absence of vibrations in working process; high geometry accuracy of finished surfaces. M650 Reinforced spindle assembly with precise grinded parts. Increased size of bearings. High processing speeds under heavy operating conditions. Maximum axes travel - X / Y / Z T - slots: number ґ size ґ pitch Maximal workpiece weight Spindle nose to table Table center to column guides Spindle taper Spindle speed range Main motor Transmission: main motor - spindle ATC Tool magazine with arm Maximum tool diameter Maximum tool length Maximum tool weight FEED Rapid traverse - X / Y / Z Maximum cutting feed Feed motors - X, Y, Z Machine weight 1100 / 650 / 610 mm 5 ґ 18 mm ґ 100 mm 1000 kg mm mm BT40 (Option: BT50) 3250 ґ 2800 ґ 2600 mm 7000 kg rpm (Option: rpm) 11 / 15 kw Belt (Option: ZF gear box) 24 tools Ø100 mm ( Ø125 mm - ISO/BT50) 250 mm (300 mm - ISO/BT50) 7 kg (15 kg - ISO/BT50) 20 / 20 / 15 m/min 8000 mm/min 2.5 kw 1300 / 700 / 710 mm 3 ґ 18 mm ґ 100 mm 1000 kg mm mm ISO/BT40 (Option: ISO/BT50) 3250 ґ 2800 ґ 2600 mm 8000 kg Wide and hardened precise grinded flat slide ways on all axes. Stable work by heavy cutting conditions. Super high grade Turcite-B fitted to X, Y, Z slide ways gives 40 % greater stability. All ball screws - high precision, class Р3, Ø40 mm OD, with a double nut, pre-loaded to control backlash. High precision of positioning and smooth operation. Guaranteed precision and stability in the long transverse stroke of the four flat guideways surfaces on Y-axis. Directly coupled to the ball screws AC servo motors along all axes. Excellent interpolation accuracy. 24 ATC fast tool change magazine sec. Automated air blow during tool change. 4-th & 5-th axes, table diameter Ø320 mm Coolant trough spindle with pump 20 Bar 19 Fully enclosed machine guarding design provides a save, dry, clean working environment. Swivel panel of the CNC control. Highest convenience for easy setup and manipulating. Telescopic guards along the three axes: long life of the ball screws and the linear guide ways; fast and efficient flushing of chips by means of coolant liquid. Tool setter Touch probe with infra-red connection ZF gear box Tool magazine 30 tools with arm. Direct drive spindle rpm Chip conveyor 20

13 M800 / M1000 / M2000 The vertical machining centers М800, M1000 and M2000 are designed to perform various machining operations on large-size work pieces in high cutting speed and feed conditions. M800 M1000 M2000 Table size 1800 ґ 840 mm 2000 ґ 1000 mm 2400 ґ 1000 mm CNC VERTICAL MACHINING CENTERS Two-step gear box. All gear wheels are hardened and precisely ground to size. Low noise and excellent smoothness during the process. High torque. Optimum machine design: minimum temperature deformation; absence of vibrations in working process; high and stabile geometry accuracy of finished surfaces. Maximum axes travel - X / Y / Z T - slots: number ґ size ґ pitch Maximal workpiece weight Spindle nose to table Table center to column guides Spindle taper Spindle speed range Main motor Transmission: main motor - spindle ATC Tool magazine with arm Maximum tool diameter Maximum tool length Maximum tool weight FEED Rapid traverse - X / Y / Z Maximum cutting feed Feed motors - X, Y, Z Power requirement Machine dimensions: LґWґH Machine weight 1600 / 800 / 810 mm 5 ґ 22 mm ґ 150 mm 2200 kg mm mm BT rpm (Option: 6000 rpm) 15 / 18.5 kw Gear box 24 tools (Option: 32 tools) Ø125 mm 300 mm 15 kg 20 / 20 / 15 m/min 8000 mm/min 3 kw 35 kw 4400 ґ 3350 ґ 3250 mm kg 2000 / 900 / 800 mm 5 ґ 22 mm ґ 150 mm 2500 kg mm mm BT rpm (Option: 6000 rpm) 15 / 18.5 kw Gear box 24 tools (Option: 32 tools) Ø125 mm 300 mm 15 kg 20 / 20 / 15 m/min 8000 mm/min 3 kw 35 kw 5500 ґ 3750 ґ 3310 mm kg 2200 / 1000 / 800 mm 7 ґ 22 mm ґ 150mm 3000 kg mm 1050 mm BT rpm (Option: 6000 rpm) 15 / 18.5 kw Gear box 24 tools (Option: 32 tools) Ø125 mm 300 mm 15 kg 20 / 20 / 15 m/min 8000 mm/min 3 kw 35 kw 6130 ґ 4200 ґ 3530 mm kg 24 ATC fast tool change magazine sec. Automated air blow during tool change. Directly coupled to the ball screws AC servo motors along all axes. All ball screws - high precision, class Р3, Ø50 mm OD, with a double nut, pre-loaded to control backlash. Screw pretensioned to compensate for temperature variations. Reinforced spindle assembly. 4-6 slide way configuration on Y axis. 4-th & 5-th axes, table diameter Ø320, Ø350 mm Coolant trough spindle with pump 20 Bar 21 Wide and hardened precise grinded prismatic slide ways on the three axes. Guaranteed stable work by heavy cutting conditions. Super high grade Turcite-B fitted to X, Y, Z slide ways. Tool setter Touch probe with infra-red connection Tool magazine 32 tools with arm Direct drive spindle 6000 rpm 22

14 GM350 The 5-axes vertical machining center GМ350 is designed to perform various machining operations with high cutting speed and feed conditions for: Aerospace industry Automotive industry Die & Mold Medical industry Table size, 4-th & 5-th axes GM350 Ø350 mm (Option: additional flat working table 800 ґ 480 mm) Maximum axes travel - X / Y / Z 812 / 900 / 500 mm 5-AXES VERTICAL MACHINING CENTER Optimum machine design: minimum temperature deformation; absence of vibrations in working process; high and stabile geometry accuracy of finished surfaces. Maximum tilting on A-axis Maximum rotating on C-axis T - slots: number ґ size Maximal workpiece weight: horizontal / vertical position of table Number of columns (gantries) Distance between gantries Distance spindle nose to table (at A-axis = 0º) Spindle taper Spindle speed range Main motor Spindle torque ATC Tool magazine - pick up type Maximum tool diameter Maximum tool length Maximum tool weight FEED Rapid traverse - X / Y / Z Maximum cutting feed от +30º до -120º ±360º 5 ґ 18H7 mm 300 kg / 200 kg ISO/BT40 (MAS403BT) rpm (Option: rpm) 15 kw 95 Nm 30 / 30 / 30 m/min mm/min Feed motors - X, Y, Z (X / Y) Fanuc αis 12/4000 (Z) Fanuc αif 22/ mm mm 32 tools Ø70 mm 250 mm Pull stud MAS P40 T-1-45º 6 kg 5-Axes CNC Fanuc 0i-MD 5 (Standard) with 10.2" color LCD/MDI (Horizontal), Main Board (Pentium) and Dynamic graphic display On customer request: Fanuc 31i-A5; Siemens 840Dsl Machine weight 3500 ґ 3650 ґ 3300 mm 9500 kg 32 ATC fast tool change magazine. Automated air blow during tool change. Directly coupled to the ball screws AC servo motors along all axes. The 5-axis machine can also deal with complex parts from aluminum to stainless steel. All ball screws - high precision, class Р3, Ø40 mm OD, with a double nut, pre-loaded to control backlash. Screw pre-tensioned to compensate for temperature variations. All roller linear guides across all axes for rigidity structure. Easy workpiece loading. 4-th & 5-th axes, table diameter Ø500 mm Coolant trough spindle with pump 20 / 70 Bar 23 Tool setter Touch probe with infra-red connection Flat working table 800 ґ 480 mm Direct drive spindle rpm 24

15 VMC350 The 5-axes vertical machining center VMC 350 is designed to perform various machining operations with high cutting speed and feed conditions for: Aerospace industry Automotive industry Die & Mold Medical industry VMC350 Table size, 4-th & 5-th axes Ø350 mm 5-AXES VERTICAL MACHINING CENTER The design of the 5-axis vertical center VMC350 is distinguished by minimal temperature deformation; absence of vibrations in working process; high and stabile geometry accuracy of finished surfaces. Maximum axes travel - X / Y / Z Maximum tilting on A-axis Maximum rotating on C-axis T - slots: number ґ size Minimum indexing increment Positioning accuracy Repeatability Distance spindle nose to table (at A-axis = 0º) Spindle taper Spindle speed range Main motor ATC Tool magazine with arm Maximum tool diameter Maximum tool length Maximum tool weight FEED Rapid traverse - X / Y / Z Maximum cutting feed 630 / 560 / 510 mm from +125º to -10º ±360º 6 ґ 18 mm ISO/BT40 (MAS403BT) / SK 40 DIN rpm 11 / 15 kw 24 tools Ø90 mm 250 mm Pull stud MAS P40 T-1-45º 30 / 30 / 30 m/min mm/min Feed motors - X, Y, Z (X / Y) Fanuc αis 12/4000 (Z) Fanuc αif 22/3000 Machine weight 15" ±4" mm 6 kg 3800 ґ 3050 ґ 3100 mm 7500 kg 24 ATC fast tool change magazine. Automated air blow during tool change. Directly coupled to the ball screws AC servo motors along all axes. The 5-axis machine can also deal with complex parts from aluminum to stainless steel. All ball screws - high precision, class Р3, Ø40 mm OD, with a double nut, pre-loaded to control backlash. Screw pre-tensioned to compensate for temperature variations. All roller linear guides across all axes for rigidity structure. Easy workpiece loading. Tool setter Working rotary table Ø580 ґ 520 mm Touch probe with infra-red connection Direct drive spindle rpm 25 Fully enclosed protection of the operational area. Coolant trough spindle with pump 20 / 70 Bar 26

16 OPTIONAL EQUIPMENT FOR CNC MACHINING CENTERS 45 BT40 Ж 10 Ж 63 BT Ж Direct driven Ж 53 Ж 63 DIRECT DRIVE S Dimensions #40MAS403BT & #50 MAS403BT. Precise P4 bearings. Minimum taper play. Increased tighting force. BASIC DIMENSIONS OF TOOLHOLDERS MAS 403 BT Ж 85 Ж 100 COOLANT THROUGH Spindle Motor Coupling Rotary Joint Spindle Head 45 Built in BT Ж 23 Ж Coolant Liquid 25.7 Belt driven BT th axis Table diameter: Ø125; Ø170; Ø200; Ø250; Ø320 mm AUTOMATIC PALLETTE CHANGER TOOL SETTER CHIP CONVEYOR CNC ROTARY TABLES TOUCH PROBE WITH INFRA-RED CONNECTION ZF GEAR BOX Two speed gear box with hardened and grinded gears. Low noise at work. High torque. 4-th & 5-th axes Table diameter: Ø170; Ø200; Ø250; Ø320 mm COOLANT PUMP 20/70 BAR TOOL MAGAZINE WITH ARM 10 / 16 / 20 /24 / 30 TOOLS Spindle Tool 27 28

17 CNC MACHINE TOOLS In Quality we trust LTD. 58, Dimcho Debelyanov Str., 4400, Pazardzhik, BULGARIA tel.: fax: MOODY INTERNATIONAL CERTIFICATION ISO 9001 ISO Design: Lazar Peshev VIII