SAMSUNG PL 30(PL 30L) TURNING CENTER

Transcription

1 SAMSUNG PL 30(PL 30L) TURNING CENTER

2 MACHINE CNSTRUCTIN / FEATURES PL 30 BED ne-piece 45 o rigid slant bed made of meehanite castiron Heavily ribbed torque tube design to prevent thermal deformation and twisting Easy access to all machine parts and excellent chip flow design Maximum rigidity and minimal deformation under heavy Machining Maximum rigidity and minimal deformation under heavy machining SPINDLE & HEADSTCK The machine headstock utilizes a precision ground spindle that is machined in a temperature-controlled environment and clean room assembled. Precision double row cylindrical roller bearings and angular contact ball bearings are located at the front of the spindle, and a double row of cylindrical roller bearings is located in the rear to insure heavy cutting capabilities with precision. The anti-heat displacement design Spindle Nose ASA A2-8 Spindle Bore Dia. 86 mm Draw Tube I.D. 77 mm Max. Bar-work Capacity 76 mm Spindle Speed (12 Chuck) Max 3,300 rpm Spindle Drive Method Belt Spindle Bearings Front: Double row cylindrical roller bearings - NN3026KTN9/SPV33VR521 (SKF) class P4 - Inner diameter: 130 mm Front: Double Thrust angular contact ball bearings - BMT130A/DVAVQ496 (SKF) class P4 - Inner diameter: 130 mm Rear: Double row cylindrical roller bearings

3 - NN3024KTN9/SPVR521 (SKF) class P4 - Inner diameter: 120 mm Spindle Bearing Lubrication: Grease Packed SPINDLE PWER-TRQUE DIAGRAM The powerful Fanuc αp40 AC(22/18.5kw) spindle motor system will ensure heavy duty machining within a wide spindle speed range. SPINDLE SPEED (with 12 Chuck) 2,800 rpm MAX. ALLWABLE SPINDLE TRQUE 63.9 kgf-m (626.5 N.m) PWERFUL Fanuc α Series SERV DRIVE SYSTEM Items X-axis Z-axis Travel 230 mm 1,100 mm Rapid Traverse 18 M/min 24 M/min Ball Screw Diameter 28 mm 40 mm Lead 10mm 10mm Servo Motor Type α 12 / 3,000 α 12 / 3,000 Rated Power 3 kw 3 kw Slide Ways Box Way Box Way Slide Way Span 130 mm 205 mm Max. Thrust 2020 kgf 1683 kgf Safety Device Limit S/W, Mech. stopper Limit S/W, Mech. stopper

4 BALL SCREW SPEC. X-axis : R28-10B1-SSW (HIWIN) Z-axis : R40-12B2-SDV (HIWIN) Z-axis : R40-12B2-SDV (HIWIN) SEMI AUT TAILSTCK (Manual Body and Programmable Quill) Tailstock Quill Diameter 110 mm Stroke of Tailstock Quill (hydraulic) 100 mm Stroke of Tailstock Body (Tow- Along by Carriage) 440 mm ** Automatically move the Tailstock body by Carriage (Programmable) ** Hydraulic Connection to Carriage (Programmable) Tailstock Center MT5 T/S Body Clamping Force by Hydraulic 6,700kgf Max. Thrust of Tailstock Quill 1,007 kgf (9,878 N) RIGID TURRET DESIGN <Hyd index Driven> The 10-station turret accepts any combination of Boring or.d. tool holders. Turret rotation is bi-directional and non-stop from station to station. The design incorporates a high accuracy coupling, with random selection and shortest path indexing. This reduces idle time, contributing to increased productivity. Engineered for through the tool coolant capability using a U-drill holder. Turret Type 10 Drum, 10 position turret Turret Drive Method Hyd. Index Motor Tool Size - Turning/facing holder (wedge clamp) 25 mm - Boring bar shank Dia. 50 mm Index Coupling Curvic Coupling 210mm 2-piece lifting type Turret Clamp Force by Hydraulic 2,903 kgf (28,469 N) Turret Index Time (1 step / full) 0.25 s/ 1.0 s

5 TL PRESETTER MANUAL TL SETTER Manual / Auto tool presetter serves as a monitoring system for tool wear compensation and toolbreakage detection TL SETTING Tool setting data is registered to the CNC by simply bringing the tool tip into contact with the tool sensor. TL PRESETTER PRDUCTIVITY Reduced set-up time Reduced change over time from part to part Reduced time due to worn inserts or broken tool HYDRAULIC CHUCK & CYLINDER Chuck Type CAHA-12(SEAM) Matching Soft / Hard Jaw SJ 12B1 / HJ 12B1 Jaw Stroke Diameter 10.6 mm Max. Speed of Chuck 3,300 rpm Spindle Nose A2-8 (Mounting Adapter) Chuck Cylinder Type YAH-10 CA Cylinder Bore (thru. Hole) 77 mm Cylinder Ability Max. Allowable Pressure 40.8 kg/cm 2 Thrust (Push / Pull) 8,180 kgf /7,590 kgf (80,200 N / 74,500 N) LUBRICATIN Pump unit AMZ-3-100S-18LP(LUBE) Motor Synchronous motor (AC100V, 18W,60Hz) Discharge 0.11 l/min(60hz) Discharge pressure Maximum 15kg/cm 2 Tank capacity 1.8 Liters CLANT AND CHIP PAN Type Removable / Independent Coolant capacity 220(*300) Liters Pump motor 400 W Pump Discharge & Pressure 200 l/min (60 Hz), 140 l/min (50Hz) No heat build-up in the machine casting Reduced time for coolant replacement and cleaning Allowed rear or side discharge for an optional chip conveyor

6 MACHINE LAY UT (PL30) (PL30L) TL INTERFERENCE

7 MACHINE SPECIFICATINS CAPACITY Maximum Swing (on the Bed) 650mm Turning Diameter (Max.) 400mm Maximum Turning Length 550 (*1,050)mm Bar Capacity 76mm Chuck Size 12 SPINDLE Spindle Nose Bore Diameter Main Spindle Motor Spindle Speed Spindle Torque (30 min) A2-8 (ASA) 86 mm 22 / 18.5 kw 2,800 rpm with 12 chuck 63.9 kgf-m (626.5 N.m) SLIDE & CARRIAGE "X" Axis Travel "Z" Axis Travel Rapid Traverse "X" Rapid Traverse "Z" Guide Ways (X / Z) Bed Structure TURRET Number of Tool Stations Turret Indexing Speed (Full) Indexing Type Tool Size (Turning and Facing) Tool Size (Boring Bar Max. Diameter) 230 mm 600(*1,100) mm 18 m/min 24 m/min Box Guide 45 o Slant bed 10 Tools 0.25 (1.0) s Non-stop, Bi-directional 25 mm wedge clamp 50 mm TAILSTCK Tailstock Center (Taper) MT 5 Quill Diameter 110 mm Quill Travel (by Hydraulic) 100 mm Max. Thrust of Quill 653 kgf (6,399 N) at 35 kg/cm 2 (34 bar)-pl30 1,007 kgf (9,878 N) at 35 kg/cm 2 (34 bar)- PL30L MACHINE SIZE Floor Space Requirements (L X W) Machine Weight Power Consumption Voltage 3,305(*3,880) mm x 1,600mm 5,100(*6,500) kg 39 kva 220V±10%, 60 Hz, 3 phase CNC CNC Model Display Unit Fanuc 0i-TD 10.4 TFT LCD Color Monitor

8 STANDARD EQUIPMENT 10.4 TFT LCD Color Monitor Machine Work Light Complete Coolant System: Tank capacity: 220(*256) Liters, 0.4kW pump Chip and Coolant Splash Guarding (Full Coverage) Semi-Auto Tailstock (Manual Tow-Along Tailstock body and Programmable Quill) 8 Inch Dia. Hydraulic Thru-hole Chuck Package: - Seoam with ne (1) set of hard jaws, Three (3) set of soft jaws Hydraulic Unit: 1.5 kw Pump, 14 liter Tank, 35 kg/cm 2 (34 bar) 10 Drum - 10 Position Turret Lubrication System Chuck Foot Switch Front Door Interlock Machine Arranged for 220V + 10%, 60Hz Foundation Kit (Plates only) ne (1) set of Adjusting Tools Manuals: ne (1) each (Programming, perating, Part List, Electric circuit diagrams) 10D 10P Turret Standard Tooling Package - Face Holder: 25 2pc - Boring Bar Holder 50 4pc - U-Drill Holder 50. 2pc - Boring Bar Sleeve: 40 1pc - Boring Bar Sleeve: 32 1pc - Boring Bar Sleeve: 25 1pc - Boring Bar Sleeve: 20 1pc - Boring Bar Sleeve: 16 1pc - Boring Bar Sleeve: 12 1pc - Boring Bar Sleeve: 10 1pc - Drill Socket MT#2 1pc - Drill Socket MT#3 1pc

9 CNTRL SPECIFICATINS Controlled axis Interpolation/Feed functions Spindle function Tool functions Item F-0iTD Controlled axes 2(X,Z) Cs contouring control 1(C) Max. simultaneously controlled axis 4 Least command increment 0.001mm / " Chuck and tail stock barrier Stored stroke check 1 Stored stroke check 2,3 Linear interpolation G01 Circular interpolation G02, G03 Dwell G04 Polar cordinate interpolation G12.1, G13.1 Cylindrical interpolation G07.1 Polygon machining with two spindles G50.2, G51.2 Variable lead thread cutting G34 Continuous threading Reference position return G28 Reference position return check G27 2nd/3rd/4th reference position return G30 Rapid traverse rate override F0, 25%, 50%, 100% Feedrate override 0 ~ 150% Jog verride Pulse handle feed X1, X10, X100 Feedrate per minute G98 Feedrate per revolution G99 Spindle orientation M19 Rigid tapping M28 Spindle override 50 ~ 150% Tool number command T4-Digt Tool nose radius compensation G40 ~ G42 Tool offset pairs 64 Tool geometry/wear offset Tool life management Tool path graphic display Automatic tool offset Direct input of tool offset value measured

10 B Item F-0iTD Program input, Editing operation Interface function Data Input/utput Setting and display Absolute/incremental programming Multiple repetitive cycle Multiple repetitive cycle II Canned cycles Decimal point programming Inch/metric conversion Program restart Sub program call Max. programmable dimension M function Custom macro Canned cycle for drilling Direct drawing dimension programming Programmable data input Tape code Single Block Dry Run ptional block skip Workpiece coordinate system G code system Number of registerable programs Embedded ethemet USB Interface RS-232C Memory card input/output USB memory input/output Part program storage size Alarm & perator history display Run hour and parts count display Display spindle & servo overload Self-diagnosis function Extended part program editing Display screen External message Multi-language display G70 ~ G76 G90, G92, G94 G20 / G21 ± mm/± " M3 digit G10 IS / EIA G52 ~ G59 A/B/C 400EA 512Kbyte(1280m) 10.4" color

11 PTINAL EQUIPMENT Auto Door $ Auto Parts Catcher $ Double Foot S/W $ Cycle Finish Buzzer $ External Work Counter $ Bar feeder $ 3 Step Patrol Lamp $ Programmable Tailstock $ High Pressure Coolant $ Chip Conveyor $ Chip Bucket $ Chuck Air Blower $ Tool Presetter $ Hard Jaw (1 set, 3 each) $ Soft Jaw (1 set, 3 each) $ Transformer (380/400V Internal) $ Boring Bar Holder 50(1-1/2 ) $ Boring Bar Sleeve 40(1-1/2 ) $ Boring Bar Sleeve 32(1-1/4 ) $ Boring Bar Sleeve 25(1 ) $ Boring Bar Sleeve 20(3/4 ) $ Boring Bar Sleeve 16(5/8 ) $ Boring Bar Sleeve 12(1/2 ) $ Boring Bar Sleeve 10(3/8 ) $ MT Drill Socket (MT#2, MT#3,) $ Face Holder 25(1 ) $.D Holder 25(1 ) $ MT Drill Socket (MT#2, MT#3,) $ U-Drill Holder 50(1-1/2 ) $

12 STANDARD TERMS AND CNDITINS Warranty The machine is warranted against defects in parts, material and workmanship for a period of twelve months after the date of installation. The control, servomotors and main spindle motor are warranted against defects in parts, material and workmanship for a period of twenty-four months after the date of installation. Installation Installation of the machine/control system is supervised by SAMSUNG factory trained servicemen without charge to customer. Initial training on machine/control operation and programming will also be done at the time of the machine installation. Additional training in N/C programming will be available on a scheduled basis. Delivery Free on Board, Port of Entry, Duty paid, approximately two to four months upon receipt of firm purchase order with down payment. Payment Terms L/C AT SIGHT from the date of shipment from port. Thank you for the opportunity to quote your machining needs with the SAMSUNG Turning Centers. PL30/1000 Horizontal After an examination of this quotation, should you have any questions, or desire additional information, please do not hesitate to contact us. Sincerely,