TROUBLESHOOTING GUIDE, CONTINUED.
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1 TROUBLESHOOTING GUIDE, CONTINUED. On some applications it is necessary to move the two (2) Support Rollers (item #2 below) closer to the Main Roller to prevent the machine, or plate, from kicking/bucking at the start and at the end of the bevel, thereby providing a more constant bevel across the whole edge of the plate. It may also be necessary to move the Support Rollers to the inner holes of the Support Roller Plate when bevelling malleable material, especially thin malleable plate. This will provide support to the plate closer to where the material is being sheared, thus reducing plate deformation and improving the starting feed. Move Support Rollers to inner holes 33
2 KBM GENERAL ASSEMBLY BREAKDOWN Drawing Number: KBM
3 KBM GENERAL ASSEMBLY BREAKDOWN Drawing Number: KBM KBM A 230/460V GEARMOTOR (KBM A, B, C & D) KBM B 575V GEARMOTOR (KBM E) 1 2 KBM BODY SIDE 2 3 KBM GEARBOX MOUNT 1 4 GK WASHER 12mm BOLT x 24 OD x GK M x 35mm SHCS 4 6 KBM CUTTER SHAFT HOUSING 1 7 KBM MAIN ROLLER BEARING 1 8 KBM CUTTER SHAFT 1 9 KBM CUTTER SHAFT KEY 1 10 KBM M SELF LOCKING NUT 1 11 GBM STOP DISC 1 12 GBM CUTTER SHAFT COLLAR 1 13 KBM CLAMP ROLLER ASSEMBLY 1 14 KBM PIVOT ARM ASSEMBLY 1 15 KBM STARTER ASSEMBLY 1 16 KBM ANGLE ALIGNMENT BOLT 1 17 KBM CUTTER GUARD 1 18 KBM TILT BAR 1 19 KBM ANGLE SUPPORT BAR 1 20 KBM MAIN SUPPORT BAR 1 21 GBM CUTTER NUT 1 GBM-18-X1 DEEP TOOTH CUTTER 22 GBM-18-FXS SHALLOW TOOTH CUTTER 1 KBM-18-X1C MEDIUM TOOTH CUTTER 23 KBM CUTTER SHAFT WASHER 1 GBM DEGREE ANGLE PIN GBM DEGREE ANGLE PIN 24 GBM DEGREE ANGLE PIN 1 GBM DEGREE ANGLE PIN GBM DEGREE ANGLE PIN 25 GK WING SCREW M x 15mm 1 26 GK M4-0.7 x 8mm BHCS GK M5-0.8 x 16mm SHCS 8 28 GBM CUTTER FELT INSERT 1 29 GK M x 25mm SHCS GK M NYLOK HEX NUT 1 31 GK M x 20mm HEX BOLT 6 32 GK M x 30mm SHCS 2 33 GK M4-0.7 x 10mm SHCS 3 34 GK M x 30mm SHCS 5 35 GK M x 90mm SHCS 7 36 GBM A 0.5mm CUTTER SHIM (FOR USE WITH GROUND CUTTER) AS GBM B 1.0mm CUTTER SHIM (FOR USE WITH GROUND CUTTER) NEEDED 37 KBM HANDLE 2 38 KBM HANDLE SUPPORT 1 39 GK M x 35mm HEX BOLT 8 40 GK M HEX NUT 8 41 KBM HEAVY DUTY WASHER 1 42 GK LOCK WASHER 12mm BOLT 3 43 KBM LIFTING PLATE 1 44 KBM TILTING FRAME 1 35
4 CLAMP ROLLER ASSEMBLY BREAKDOWN Part Number: KBM KBM CLAMP ROLLER BLOCK 1 2 KBM CLAMP ROLLER 6 3 KBM SLIDE SHAFT 2 4 GK mm x 26mm DOWEL PIN 6 5 KBM SLIDE SHAFT SUPPORT PLATE 1 6 KBM SLIDE SHAFT RETAINING PLATE 1 7 KBM SCREW SHAFT 1 8 KBM HAND WHEEL 1 9 KBM BEARING WASHER 4 10 KBM THRUST BEARING 2 11 KBM REVOLVING HANDLE 1 12 GK WASHER 6mm BOLT x 12 OD x GK M6-1.0 x 14mm BHCS 1 14 GK M x 16mm SHCS 2 36
5 PIVOT ARM ASSEMBLY BREAKDOWN Part Number: KBM KBM PIVOT ARM BLOCK 1 2 KBM SLIDE BASE ASSEMBLY 1 3 KBM ANGLE REFERENCE SCALE 1 4 KBM T-NUT 1 5 KBM MAIN ROLLER ASSEMBLY 1 6 KBM SUPPORT ROLLER ASSEMBLY 1 7 KBM ADJUSTING BOLT SUPPORT 1 8 KBM SLIDE BASE ADJUSTING BOLT 1 9 KBM ANGLE PIVOT PIN 1 10 GK MM EXT. RETAINING RING x 1.5MM 2 11 GK M x 40mm SHCS 4 12 GK M16-2 x 160mm HEX BOLT 1 13 KBM COVER PLATE 1 14 KBM SCALE SPACER 1 15 GK M4-0.7 x 12mm BHCS 2 16 KBM HEAVY DUTY WASHER 1 37
6 SLIDE BASE ASSEMBLY BREAKDOWN Part Number: KBM KBM SLIDE BASE 1 2 KBM GUIDE ROLLER BRACKET 1 3 KBM GUIDE ROLLER 2 4 GK mm x 50mm SHOULDER BOLT 1 5 GK M10 x 1.5 HEX HEAD JAM NUT 1 6 GK M6 x 1.0 HEX HEAD JAM NUT 2 7 GK WASHER 10mm BOLT x 20 OD x GK M6-1.0 x 20mm BHCS 1 9 GK M3 x 6mm BHCS 2 10 KBM ROOT FACE SCALE 1 11 GK M6-1.0 x 50mm SHCS 1 12 GK M6-1.0 x 20mm SHCS 1 13 GK M6-1.0 x 20mm SET SCREW 2 14 GK M6-1.0 x 8mm SET SCREW 1 15 GK M4-0.7 x 10mm SHCS 2 16 KBM CHIP DEFLECTOR SUPPORT 1 17 KBM CHIP DEFLECTOR 1 18 GK M5-0.8 x 12mm FHSCS 2 38
7 MAIN ROLLER ASSEMBLY BREAKDOWN Part Number: KBM KBM MAIN ROLLER 1 2 KBM MAIN ROLLER BEARING 1 3 KBM mm INTERNAL RETAINING CLIP 1 39
8 SUPPORT ROLLER ASSEMBLY BREAKDOWN Part Number: KBM KBM SUPPORT ROLLER PLATE 1 2 KBM SUPPORT ROLLER 2 3 GK WASHER 12mm BOLT x 24 OD x GK M HEX NUT 2 5 GK LOCK WASHER 12mm BOLT 2 40
9 STARTER ASSEMBLY BREAKDOWN Drawing Number: KBM KBM GEAR BOX COVER 1 2 KBM STARTER MOUNTING BRACKET 1 3 GBM MANUAL STARTER ASSEMBLY 1 4 GK M25 CABLE GLAND 1 5 GK M25-1.5MM 90 DEG. CONNECTOR 1 6 GK PG16 STRAIGHT CONNECTOR 1 7 GK #10-32UNF x 3/8 SHCS 2 8 RM BLACK FLEX TUBE PMA 16.5" 9 GK CO-FIX SYSTEM SUPPORT 1 10 GK WASHER 6mm BOLT x 12 OD x GK M6-1.0 x 14mm BHCS 1 12 GK M6-1.0 x 14mm HEX BOLT 2 13 GK CABLE CLAMP 1 14 GK M6-1.0 x 12mm HEX BOLT 2 15 GK LOCK WASHER 6mm BOLT 2 41
10 MANUAL STARTER ASSEMBLY BREAKDOWN Drawing Number: GBM PART NUMBER DESCRIPTION QTY GBM A MANUAL STARTER ASSEMBLY FOR 230V MACHINES GBM ENCLOSURE 1 GBM RED MUSHROOM E-STOP 1 GBM MANUAL STARTER AMP 1 GBM UNDER-VOLTAGE TRIP 230V 60Hz 1 GBM B MANUAL STARTER ASSEMBLY FOR 380V & 400/415V MACHINES GBM ENCLOSURE 1 GBM RED MUSHROOM E-STOP 1 GBM MANUAL STARTER AMP 1 GBM UNDER-VOLTAGE TRIP 380V 50Hz & 415V 50Hz 1 GBM C MANUAL STARTER ASSEMBLY FOR 460V MACHINES GBM ENCLOSURE 1 GBM RED MUSHROOM E-STOP 1 GBM MANUAL STARTER AMP 1 GBM UNDER-VOLTAGE TRIP 460V 60Hz 1 GBM D MANUAL STARTER ASSEMBLY FOR 575V MACHINES GBM ENCLOSURE 1 GBM RED MUSHROOM E-STOP 1 GBM MANUAL STARTER AMP 1 GBM UNDER-VOLTAGE TRIP 575V 60Hz 1 42
11 KBM -18 MAIN GEARBOX BREAKDOWN Part Number KBM Note: Provide all nameplate details from gear box label when ordering spare parts. If component damage occurs, Gullco strongly recommends replacing the KBM Gearbox Sub Assembly, as it is more readily available and has been precision assembled & adjusted. Special tooling and procedures are required to rebuild these gearboxes and therefore not recommended. Item Part Number Description Qty 152 KBM Gear KBM GL Gasket GK Dowel Pin 6x16 2 KBM Gearbox Sub Assembly (All Items Below) 201 Not Sold Individually Bevel Pinion Not Sold Individually Bevel Gear Not Sold Individually Spacer Ring Not Sold Individually Spacer Ring KBM Ring Nut M20x KBM Spacer Ring Not Sold Individually Gear Housing Not Sold Individually Output Shaft KBM Key 6x6x25 C KBM Bearing 32007X KBM Bearing KBM Circlip KBM Bevel Pinion Washer 35.3x48x KBM Output Shaft Washer 100x120x1 R KBM Oil Seal 65x120x13 DL Not Sold Individually Key 20x
12 KBM -18 GEARBOX ADDITIONAL GEAR MODULE BREAKDOWN Note: Provide all nameplate details from gear box label when ordering spare parts. If component damage occurs, Gullco strongly recommends replacing the KBM Gear Module Assembly, as it is more readily available and has been precision assembled & adjusted. Special tooling and procedures are required to rebuild these gear modules and should only be performed by qualified technicians. Item Part Number Description Qty 104 KBM GS Gasket KBM PS Pinion Gear GK Bolt M8x25 9 GK Bolt M8x GK Dowel 5x16 1 KBM Gear Module Assembly (KBM Module Sub Assy + KBM PS Pinion Gear) KBM Additional Module Sub Assembly (All items below) 101 KBM Additional Gear Module KBM Gear KBM Bearing Retainer KBM Bearing RS GK External Retaining Clip GK Bolt T.E. M6x
13 KBM -18 MOTOR ASSEMBLY BREAKDOWN Note: Provide all nameplate details from gear box label when ordering spare parts. Item Part Number Description Qty 203 KBM A 230/460V Motor Assembly (KBM A, -B, -C & D) Includes items 1, 151, 5001 & 5005 KBM B 575V Motor Assembly (KBM E) Includes items 1, 151, 5001 & KBM Cover Not Sold Individually Pinion Gear KBM Oil Seal KBM Bolt 6 x KBM Gamma Seal 1 45
14 OPTIONAL UNDERCARRIAGE ASSEMBLY BREAKDOWN Part Number: KBM KBM BASE FRAME 1 2 GBM HEIGHT ADJUSTMENT SCREW 4 3 GBM HANDLE 4 4 GK /8 x 2-1/4 SHOULDER BOLT 4 5 GK SPRING 4 6 GBM CASTER PIN 4 7 GBM SWIVEL CASTER 4 8 GK WASHER 10mm BOLT x 20 OD x GK LOCK WASHER 10mm BOLT 4 10 GBM CHIP TRAY 1 11 GK /16 x 1 SPRING PIN 4 12 GBM CHIP TRAY MOUNTING BRACKET 2 13 GK M x 35mm HEX BOLT 4 14 GK M HEX NUT 4 15 GK M x 50mm HEX BOLT 4 46
Number Wheeler P/N Description Set Rex P/N Notes 1 603500 Base 1 J001 2 603501 Support, Right 1 J002 3 603502 Support, Left 1 J003 4 600328 Nut (M8)
1 603500 Base 1 J001 2 603501 Support, Right 1 J002 3 603502 Support, Left 1 J003 4 600328 Nut (M8) 4 5 600130 Spring Washer (8mm) 4 6 600344 Roll Pin (M6x30) 4 7 600129 Socket Hd Cap Screw (M8x25) 4 8
Number Wheeler P/N Description Set Rex P/N Notes
1 607051 Base 1 A050 2 607052 Motor Cover 1 A052 3 600778 Socket Hd Cap Screw (M8x60) 2 4 607053 Scrap Receiver 1 A053 5 607054 Tank Upper Cover 1 A054 6 607055 Oil Pot 1 A055 7 607056 Strainer 1 A056
Number Wheeler P/N Description Set Rex P/N Notes
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