MULTI PURPOSE MACHINE OPERATION MANUAL CHIZHOU HOUSEHOLD MACHINE-TOOL WORKS THE PEOPLE S REPUBLIC OF CHINA
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1 HQ400 HQ400/1 MULTI PURPOSE MACHINE OPERATION MANUAL CHIZHOU HOUSEHOLD MACHINE-TOOL WORKS THE PEOPLE S REPUBLIC OF CHINA
2 CONTENTS 1 OUTSIDE DRAWING 3 2 TECHNICAL SPECIFICATIONS 3 3 APPLICATION 4 4 CONSTRUCTION AND FEATURES 4 5 DRIVE SYSTEM 5 6 ELECTRICAL SYSTEM 6 7 LUBRICATION 6 8 LIFT AND INSTALLATION 7 9 OPERATION 8 10 MAIN T E N A N C E 8 11 ACCESSORIES 9 Note: This booklet is for the model 400 and 400/1machines. The 400/1 machine is the same as 400 machine except the drilling milling unit. The unit of 400/1 may be not only swivelled 360, but also raised 80mm. The working scope of 400/1 is expanded. 1
3 MODEL 400/1 MULTI PURPOSE MACHINE INSTRUCTION OF UP AND DOWN MOVEMENT OF DRILLING MILLING HEAD Unlocking screw 1,rotate disk 2,the drilling milling head may be arised or get down. When it is in wanted place,the screw 1 must be locked firstly,then you may perform the processing of drilling or milling. 2
4 1 OUTSIDE DRAWING (400) 3
5 2. TECHNICAL SPECIFICATIONS TURNING Centre height 210mm Max. turning diameter(for steel or iron) 40mm Max. distance between centers 400mm Max. longitudinal travel 380mm Max. cross travel 120mm Taper of hole in spindle Morse No.3 Taper of hole in tailstock barrel Morse No.3 Spindle bore 20mm Spindle speed 500,900,1600r.p.m. DRILLING AND MILLING Max. drilling diameter 15mm Max. milling diameter 12mm Max. vertical milling cutter diameter 20mm Max. vertical milling face diameter 63mm Max. spindle stroke 85mm Taper of hole in spindle Morse No.3 Spindle speed 375,500,675,900,1180,1600r.p.m. Area of table (L W) mm 2 OTHERS Electric motor 550W,220V/50Hz Overall dimensions(l W H), mm Net weight 155Kg 4
6 3. APPLICATION Model HQ400 Multi Purpose Machine is capable of doing turning, drilling, and milling, and suitable for processing metal, wood, and other materials. It is being extensively used in jobbing shops, schools teaching laboratories testing, occupation training, particularly in family for processing ideal motor car parts, household utensils, and artwares. 4. CONSTRUCTION AND FEATURES The machine consists of the bed, the headstock, the drilling milling head, the table, the tailstock, the rotation base, the electric motor, ect. and concentrates the functions of turning, drilling and milling. The drilling milling head can rote on the rotation base, It has advantages of compact construction, excellent properties, easy operation, multiple purposes. 5. DRIVE SYSTEM(Fig.1) SPINDLE DRIVE Rotation of the spindle(7) is provided by the movement of the claw clutch(3), the claw clutch being driven from the motor by means of the V belt(2) and the cone pulleys (1)(4). Changing the position of the V-belt on the cone pulleys, three different speeds of 500, 900, 16000r.p.m. can be obtained for the spindle. DRILLING MILLING SPINDLE DRIVE While the motor drives the driving shaft(8) by the v belt, the cone pulleys, and the double bevel gears(5)(6), rotation of the drilling milling spindle (12) is brought about by the V belt(10) and the cone pulleys(11) (9) mounted on the drilling milling spindle and the driving shaft. The position of the V belts(2)(10)on the cone pulleys being changed, the drilling-milling spindle may revolve at a speed of 375,500,675,900,1180, or 1600r.p.m. FEED MOTION Turning the lever for vertical motion (14), the tool moves vertically by the gear rack mechinism(13). Turning the handwheel for transverse motion(18) or the lever for longitudinal motion(16), the tool moves crosswise or longitudinally by the relevant screw feed mechanism(17 or 15). Fig.1 Transmission diagram 5
7 6. ELECTRICAL SYSTEM(Fig.2) The machine is driven by a 550W,220V/50Hz, single phase motor. To the special order, we can also supply the motors with 110V/220V/380V/440V,50Hz/60Hz, single/three phase. The motor is controlled by the Hz10 switch. In front of the socket, a fuse must be connected with wire. If the supply power is 110V, the fuse must be 20A, otherwise it must be 10A. HZ10 combined switch instruction 6
8 Fig.2 Diagram of electrical system 7
9 7. LUBRICATION(Fig.3) All oil sites on the machine are oiled with engine oil in accordance with the regulations mentioned in figure 3. The surfaces of the slides, the leadscrew, and the drilling milling sleeve are oiled with engine oil according to the operating condition of the machine. All rolling bearings should be greased regularly and washed once a year. Fig. 3 Diagram of lubrication 8
10 8. LIFT AND INSTALLATION There are four shafts for lifting the machine on the two sides of the bed. Pulling out the shafts and tying up the ones with the lifting ropes. The machine may be lift and carried. (attend to protecting the control level of the machine and the painted surface) A rigid base is given by the user in dimensions shown in figure 4, the machine is placed on it and then fixed to it with the screw bolts. The surface of the table is levelled, the admissible error is 0.1mm in 1000mm. Fig.4 Plan of base 9. OPERATION(Fig.5) Before the machine is put into service, the operator must read the operating instruction manual carefully to acquaint himself with the construction of the machine, the functions of the control part, and the demands of lubrication. The carriage lock lever(14), the tailstock lever(12), the drilling milling sleeve clamp lever(7), and the rotation shaft clamp lever(3) must be made loose; the machine is washed with uncorrosive kerosene, and then cleaned with dry cotton goods and oiled. Pulling out or pushing in the clutch operating handwheel(1), turning the Hz10 combined switch(2), and operating the relative levers, you may perform the processing you need. 9
11 Fig.5 Diagram of control-part positions 1 Clutch operating handwheel 8 Tool post lock lever 2 Hz10 combined switch 9 Handwheel for transverse motion 3 Rotation shaft clamp lever 10 Tailstock barrel clamp lever 4 Lever for vertical motion 11 Tailstock barrel adjusting handwheel 5 Clutch operating handle 12 Tailstock lock lever 6 Micro-feed handle 13 Lever for longitudinal motion 7 Drilling-milling sleeve clamp lever 14 Carriage lock lever 10. MAINTENANCE All oil sites must be lubricated before the machine is started Range of work is not allowed to be in excess of the working ability of the machine. While the machine is out of order, or sends out abnormal noise in operation. It must be stopped at once, and then checked and repaired. 10
12 11. ACCESSORIES Serial No. Name Specification Quantity Remarks 1 Three-Jaw Chuck 80mm or 100mm 1 2 Stationary centers Morse No Drill-Chuck 13mm 1 4 Drillstock 1 5 Facing Cutter Supplied according 1 to the contract 6 Tie rod 1 7 Tie-rod washer 1 8 V-belts 1000mm 1 710mm 1 9 Tool-Post Wrench 1 10 Double end Wrench 10~12mm 1 Inner Hexagonal 4mm 1 11 Wrenches 6mm 1 8mm 1 For 400/1 12 Wedge 1 11
13 12
14 Bed Assembly Index No. PartNo. Description Size Qty 101 GB/T Pin GB/T70-85 Screw M HQ (2) Fixed Block HQ Movable Joint Seat GB/T91-76 Splint Pin HQ Pin HQ Movable Joint Bolt GB/T Hexagon Nut M GB/T Global Washer GB/T Taper washer HQ Cone Pulley GB/T71-85 Set Screw M GB/T Flat Key YL7144 Motor 550W GB/T97-76 Flat Washer GB/T93-76 Spring Shim GB Hexagon Cap Screw M HQ Cross Slide JB/T Oil Cup HQ Cross Feed Nut HQ Longitudinal Slide HQ Motor Seat GB/T70-85 Socket Cap Screw M HQ Pin HQ Pivot Block GB/T91-76 Split Pin HQ Sling Lever GB/T75-85 Set Screw M GB/T77-85 Set Screw M HQ Locking Bolt JB/T Locking Lever M JB/T Knob M HQ Locking Pin GB/T71-85 Set Screw M GB/T Pin GB/T70-85 Socket Cap Screw M HQ Longitudinal Feed Nut HQ Bracket For Longitudinal Feed Screw HQ Gib Strip HQ Gib strip 1 13
15 IndexNo. PartNo. Description Size Qty 141 GB/T75-85 Set Screw M HQ Square Column HQ Tail stock Base HQ Gib Strip GB/T75-85 Screw M GB/T77-85 Set Screw M HQ Locking Pin HQ400/ Washer HQ Cross Feed Screw HQ Bracket For Cross Feed Screw GB/T70-85 Socket Cap Screw M GB/T Taper Pin ф HQ Dial HQ B Neck Bush JB/T Hand wheel B JB/T Handle M HQ C Reed GB/T Flat Washer GB/T Acorn Nut GB/T Flat Key HQ Lathe Bed JB/T Grip GB/T Pin GB/T Bearing Locking Nut M HQ B Inner Convention HQ (1) Dial HQ Bracket For Longitudinal Feed Screw GB/T Pin GB/T Single-Row Radial Thrust Ball Bearing HQ Longitudinal Feed Screw HQ Bracket 1 14
16 15
17 Headstock Assembly Index PartNo. No. Description Size Qty 201 HQ Lathe Spindle GB/T70-85 Socket Cap Screw M GB/T Flat Key GB/T68-85 Sunk Screw M HQ Main shaft Gland HQ Oil Seal Of Spindle GB/T Single-Row Tapered Roller Bearing GB/T68-85 Sunk Screw M HQ Cover Plate GB Pin GB/T Hexagon Head Screw M GB/T93-87 Spring Shim GB/T Washer HQ Headstock GB/T Hexagon Nut M HQ Switcher Frame GB/T67-85 Sunk Screw M Switcher Handle GB/T67-85 Sunk Screw M GB/T68-85 Sunk Screw M HQ Switcher Base GB/T67-85 Button-Head Screw M Switcher HZ GB/T Double Screw Bolt M GB/T Hexagon Nut M HQ Bush HQ Compensating Collar HQ Bevel Gear Wheel GB/T Single-Row Radial Thrust Ball Bearing HQ Bearing Seat GB/T70-85 Socket Cap Screw M HQ Bearing Cover GB/T Single-Row Ball Bearing GB/T Circlip For Shaft GB/T67-85 Button Head Screw M GB/T Helical Compression Spring GB/T Steel Ball Φ HQ Cone Pulley HQ Pulley Shell(B) 1 16
18 Index PartNo. No. Description Size Qty 240 GB/T Flat Washer GB/T65-85 Button Head Screw M GB/T V-Belt O HQ Pulley Shell(A) HQ T-Key HQ Claw Clutch(A) HQ Claw Clutch(B) GB/T Stop Washer GB/T Bearing Locking Nut M HQ Clutch Operating Hand wheel GB/T65-85 Set Screw M HQ Protector Socket GB/T Rivet HQ Protector 1 17
19 18
20 Drilling-Milling Head Assembly Index No. Part No. Description Size Qty 301 GB/T70-85 Socket Cap Screw M GB/T93-87 Spring Shim GB/T Washer B HQ Bevel Gear Wheel(B) HQ Compensating Collar GB/T Flat Key HQ Driving Shaft GB/T Flat Key GB/T Single-Row Tapered Roller Rearing HQ Rotation-Shaft Seat JB/T Knob M HQ Rotation-Shaft Clamp Lever HQ Locking Nut GB/T Double-Screw Bolt A HQ Locking Bush GB/T70-85 Socket Cap Screw M HQ Rotation-Shaft HQ Capping GB1171 V-Belt O HQ Cone Pulley(E) GB/T Circlip For Shaft HQ Bush GB Bearing Roller Ø HQ Belt Tightener HQ Tightener Shaft GB/T96-85 Flat Washer HQ Pulley Shell Bolt GB/T93-87 Spring Shim HQ Tightener Base GB/T67-85 Button-Head Screw M GB/T Bearing Locking Nut M GB/T Stop Washer HQ Retainer Ring HQ Pulley Shell(Bottom) HQ Spring Housing Cover HQ Spring HQ Spring Housing GB/T Single-Row Tapered Roller Bearing GB/T71-85 Screw M
21 Index Part No. No. Description Size Qty 340 HQ Drilling-Milling Head GB/T71-85 Set Screw M JB/T Hand Handle BM GB/T Double-Screw Bolt A HQ Locking Bush(A) GB/T75-85 Screw M HQ Cone Pulley Seat(F) GB/T Hexagon Head Screw M GB/T Single-Row Ball Bearing GB/T Circlip For Shaft HQ Cone Pulley HQ Pulley Shell (Top) HQ Cleading JB/T Palm Grip Hand Knob BM
22 21
23 Tool Post Assembly Index No. Part No. Description Size Qty 401 HQ Centering Nut GB/T68-85 Sunk Screw M GB/T Flat Key B HQ Tool Post Seat GB/T Helical Compression Spring HQ Set Piece GB/T85-88 Tool Post Seat HQ Tool Post HQ Spacer HQ Locking Bolt JB/T Knob M HQ Locking Lever 1 22
24 23
25 Tail Stock Assembly Index No. Part No. Description Size Qty 501 JB/T Handle M GB/T Acorn Nut M GB/T97-85 Flat Washer JB/T Hand Wheel B HQ400/ Neck Bush HQ Reed HQ Dial GB/T70-85 Screw M HQ Feed Screw Socket JB/T Oil Cup HQ Bracket GB/T Pin D GB/T Flat Key C HQ Feed Screw HQ Tail Stock Body GB/T Sunk Screw M HQ Key GB/T73-85 Sunk Screw M GB/T Washer GB/T Screw M HQ Locking Bush (Bottom) HQ Locking Bush (Top) GB/T Double-Screw Bolt AM HQ Washer HQ Locking Nut HQ Locking Lever JB/T Knob M GB/T71-85 Set Screw M HQ Feed Nut HQ T-Key HQ Tail Stock Barrel 1 24
26 25
27 Drilling-Milling Shaft Assembly Index No. Part No. Description Size Qty 601 HQ Drilling-Milling Shaft Gland GB/T71-85 Set Screw M HQ Drilling-Milling Shaft GB/T Single-Row Tapered Roller Bearing HQ Hollow Shaft GB/T Single-Row Tapered Roller Bearing GB/T Stop Washer GB/T Bearing Locking Nut M
28 27
29 Drilling-Milling Feed Assembly Index No. Part No. Description Size Qty 701 JB/T Knob BM HQ Hand Lever JB/T Knob BM GB/T71-85 Set Screw M HQ Spring Leaf GB/T Pin 5jc HQ Hand Wheel HQ Dial HQ Joint Lever HQ Clam Clutch HQ Worm-Gear HQ Feed Box HQ Bush GB/T71-85 Set Screw M HQ Pinion Shaft GB/T Flat Key GB/T Spring Pin JB/T Oil Cup HQ Worm HQ Joint Lever JB/T Microfeed Handle GB/T Spring Pin GB/T Spring Pin
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