FRONIUS WELDING TORCHES
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1 FRONIUS WELDING TORCHES John Doe Fronius International GmbH Division Welding Technology Froniusplatz Wels
2 TIG MANUAL WELDING TORCH / Ergonomic design / Jobmaster-function / Up/Down-function / Flexible torch body / A and P wear part system / Flexible hose pack / Leather protection hose / 4m and 8m hose pack length / Easy to handle connection system 2 Fronius International GmbH / first name last name / Fronius Welding Torches /
3 TIG JOBMASTER GAS- AND WATER COOLED / Integrated remote control / Digitale display / Job-recall / Optional remote parameter / Display activated cap shaping / Thermal overload protection / No contamination due to sealed switches 3 Fronius International GmbH / first name last name / Fronius Welding Torches /
4 TIG JOBMASTER, THE INTELLIGENT TORCH Optional remote parameters / bal... Balance / Spt... Spot welding time / ACF... AC-frequency / tac... Track welding function / I-G... Low pulse current / dcy... Duty Cycle / F-P... Pulse frequency /... 4 Fronius International GmbH / first name last name / Fronius Welding Torches /
5 UP/DOWN - FUNCTION / With this function you have the welding process under control / Stepless control of the active parameter / Arc and melting bath always in view / Faulty operation is avoided by separation bar / No contamination due to sealed switches 5 Fronius International GmbH / first name last name / Fronius Welding Torches /
6 SEPARATION BAR AT UP/DOWN / Faulty operation is avoided 6 Fronius International GmbH / first name last name / Fronius Welding Torches /
7 OPERATING ELEMENTS Jobmaster Up/Down Standard 7 Fronius International GmbH / first name last name / Fronius Welding Torches /
8 HF-PROTECTION / Overlapping bar at handle and plastic half shells at connector / Silicone hose covers current cable / Wall thickness 2mm 8 Fronius International GmbH / first name last name / Fronius Welding Torches /
9 IMPROVED HOSE PACK / Turnable protection hose (favourable for torch oscillation) / Flexible leather protection hose 0,75m available / UV-, ozone- and temperature resistant protection hose / High voltage resistant EPDM rubber protection hose without tissue (6000V) 9 Fronius International GmbH / first name last name / Fronius Welding Torches /
10 IMPROVED HOSE PACK / Plugable control line / Integrated strain relief for control line connector / Flexible hose components / Freely movable hose pack components in the area of crack protection / Protection hose clamped (former glued) 10 Fronius International GmbH / first name last name / Fronius Welding Torches /
11 TURNSTOP FOR PROTECTION HOSE / +/- 90 move area / Strain relief inside the handle is similar to a ball-and-socket joint 11 Fronius International GmbH / first name last name / Fronius Welding Torches /
12 TORCH CONNECTION SYSTEM F++ Current line Water connection Control line Gas Water connection / Gas- and water supply separated (pores) / Easy and quick torch exchange (without tools) 12 Fronius International GmbH / first name last name / Fronius Welding Torches /
13 GAS- AND WATER GUIDE INTO F++ / F CONNECTION F++ connection Gas Water F connection Gas 13 Fronius International GmbH / first name last name / Fronius Welding Torches /
14 IMPROVED TORCH BODY / Fixing sleeve / Flexible torch body / Gas- and water cooling / Changeable rubber sleeve for TTG2200A/TTW4000A / Long, flexible current-watercable connection 14 Fronius International GmbH / first name last name / Fronius Welding Torches /
15 TTG1600 AND TTG2200 WITH FIXING SLEEVE / Permanent fixed seat of the gas nozzle at different temperatures / Splitting of the gasnozzle is impossible / Gasnozzle can be easily unscrewed Fixing sleeve 15 Fronius International GmbH / first name last name / Fronius Welding Torches /
16 FLEXIBLE TORCH BODY (F VERSION) / Best accessibility at welding in exigences / High flexibility / Fivefold number of bending cycles with gascooled version by new construction 16 Fronius International GmbH / first name last name / Fronius Welding Torches /
17 PIVOTED TORCH BODY / 90 pivoted / Optimal angle adjustable / Anti-twist-device 17 Fronius International GmbH / first name last name / Fronius Welding Torches /
18 GAS- AND WATER COOLING / Best cooling due to high water flow / Long service life of wearing parts / Stable welding process Water Gas 18 Fronius International GmbH / first name last name / Fronius Welding Torches /
19 CHANGEABLE RUBBER SLEEVE FOR TTG2200A/TTW4000A / Easy exchange after wear / The complete torch body does not have to be exchanged / Cost saving 19 Fronius International GmbH / first name last name / Fronius Welding Torches /
20 TECHNICAL DATA GASCOOLED TIG TORCHES according to EN Torch Welding current at Duty cycle Electrode AC DC Æ mm Gas cooled PL10 60A 80A 35% 1,0-2,4 TTG1600A, TTG1600P 120A 160A 35% 1,0-3,2 TTG1600A WKZ 120A 160A 15% 1,0-3,2 TTG1600A POT 160A 35% 1,0-3,2 TTG2200A, TTG2200P 180A 220A 35% 1,0-4,0 TTG2600A 220A 260A 35% 1,6-6,4 20 Fronius International GmbH / first name last name / Fronius Welding Torches /
21 TECHNICAL DATA WATERCOOLED TIG TORCHES Torch Welding current at Duty Cycle Electrode AC DC Æ mm Water cooled PW18 140A 180A 60% 1,0-2,4 TTW2500A, TTW2500P, WKZ 180A 250A 40% 1,0-3,2 TTW3000A, TTW3000P, KD intern 250A 300A 60% 1,0-3,2 TTW4000A, TTW4000P 350A 400A 60% 1,0-4,0 TTW4000 Fume Ex, KD intern 350A 400A 60% 1,0-4,0 TTW5000A, TTW5500P 400A 500A 60% 1,6-6,4 21 Fronius International GmbH / first name last name / Fronius Welding Torches /
22 OPTIONS / Gas lens / P-System (screwed gas nozzle) / Fabric reinforced protection hose / Special length of hose pack 1,0 16,0m / Cold wire feeding for TTG2200 and TTW4000 / Adapter for old power sources with Z-connection / Extension hose pack 22 Fronius International GmbH / first name last name / Fronius Welding Torches /
23 Current without a gas lens Current with a gas lens GAS LENS / Better gas protection / Turbulence-free gas flow / Highest quality of welding joint / Gas savings of 1-2 l/min / Little oxidation at high alloyed materials 23 Fronius International GmbH / first name last name / Fronius Welding Torches /
24 GAS NOZZLES FOR SPOT WELDING 42,0001,1409 Gas nozzle for spot welding kon ø22/ø25,5x33 42,0001,1408 Gas nozzle for spot welding ø22/ø25,5x42 42,0001,1410 Gas nozzle for spot welding ø22/ø25,5x33 24 Fronius International GmbH / first name last name / Fronius Welding Torches /
25 COLD WIRE FEEDINGS TTG 2200 A / TTW 4000 A TTG 2200 P / TTW 4000 P TTG 1600 P / TTW 3000 P 25 Fronius International GmbH / first name last name / Fronius Welding Torches /
26 TIG MANUAL WELDING TORCH TTW 4000 KD F++/JM/LE/4M / Compact construction with integrated wire feeding and internal wire feeding hose / Easy exchange of wire guide inner liners due to an internal wire feeding hose / Ability to fit wire guide either side suitable use for left and right handers / Connectors TIG F++ and MIG/MAG F for KD 4000 D-11 and KD 7000 D Fronius International GmbH / first name last name / Fronius Welding Torches /
27 TIG MANUAL WELDING TORCH TTW 4000 KD F++/JM/LE/4M Jobmaster function / Jobmaster function, with external parameter (1) to control the wire feeding speed, standard equipment / Continuously variable wire guide setting in height (2), direction (3) and angle of filler wire feed to device (4) 27 Fronius International GmbH / first name last name / Fronius Welding Torches /
28 ADAPTER FOR POWER SOURCES WITH F-CONNECTION Water cooled Gas cooled 28 Fronius International GmbH / first name last name / Fronius Welding Torches /
29 EXTENSION HOSE PACK / F++ connection / Plastic half shells with fabric hose connection / Wide dimensioned PVC-hoses for current water cable and water return 29 Fronius International GmbH / first name last name / Fronius Welding Torches /
30 TCS-TORCH (TIG-COMFORT-STOP) / DC welding torch with handle tube without switch / Application for TPS Duo TIG or for TIG power source with remote control unit 30 Fronius International GmbH / first name last name / Fronius Welding Torches /
31 AUTOMATIC WELDING TORCH / F++ connection / Automatic tube with ø 32mm suitable for all robot cold wire feedings / Protection hose connection same as for TIG-manual torch / Wide dimensioned PVC-hoses for current water cable and water return 31 Fronius International GmbH / first name last name / Fronius Welding Torches /
32 TECHNICAL DATA WIG MANUAL TORCHES According to EN Torch Welding current at Duty Cycle Electrode AC DC Æ mm TTG2200-M 180A 220A 35% 1,0-4,0 TTW4000-M 350A 400A 60% 1,0-4,0 32 Fronius International GmbH / first name last name / Fronius Welding Torches /
33 TIG ROBOT TORCH / Modular construction / Changeable torch head / Pre-adjusting device for electrodes / Cold wire feeder Push and Pull 33 Fronius International GmbH / first name last name / Fronius Welding Torches /
34 TIG ROBOT TORCH TTW ,0350,2020 4,045,877 4,047,338...Z/6m 4,047,339...Z/8m 4,047,372...F++/6m 4,047,373...F++/8m 4,045, Fronius International GmbH / first name last name / Fronius Welding Torches /
35 COLD WIRE FEEDER PULL / Three different motors (0-5m/min, 0-11m/min and 0-22m/min) / High perfomance driving device / Digital transmitter / Cold wire feeder 3x90 mountable / Wire feeding tube pivoted 35 Fronius International GmbH / first name last name / Fronius Welding Torches /
36 DIGITAL TRANSMITTER Motor LED fototransistor Digital signal / Precisely controlled speed / No tolerances of components / No temperature effects / Steady wire transport 36 Fronius International GmbH / first name last name / Fronius Welding Torches /
37 DRIVING ROLLS / Driving and pressure roll toothed / Roll diameter 23mm / Driving roll with two grooves / Combination grooves driving roll 37 Fronius International GmbH / first name last name / Fronius Welding Torches /
38 COMBINATION GROOVE / Combination of semi-circular groove and combination groove / 4 pressure points / 30% improved power transmission / Suitable for all wire materials 38 Fronius International GmbH / first name last name / Fronius Welding Torches /
39 COLD WIRE FEEDER PUSH / Up to a maximum wire feeder hose length of 3m / Cold wire feeder 3x90 mountable / Wire feeding tube pivoted 39 Fronius International GmbH / first name last name / Fronius Welding Torches /
40 WITHOUT COLD WIRE FEEDER / Applicable without cold wire feeder 40 Fronius International GmbH / first name last name / Fronius Welding Torches /
41 CHANGEABLE TORCH HEAD / In each case only one gas lens for all electrode diameters / Pre-adjustable electrode / Precise electrode position 41 Fronius International GmbH / first name last name / Fronius Welding Torches /
42 ROBOT HOSE PACK / Connection for robot torch body / F++ central connector / Plastic half shells with corrugated hose connection / High flexible, wide dimensioned rubber hoses for current water cable and water return 42 Fronius International GmbH / first name last name / Fronius Welding Torches /
43 TECHNICAL DATAS ACCORDING TO EN Welding current with Dutycycle Electrode AC DC Æ mm Watercooled Robacta TTW A 400A 60% 1,0-4,0 Robacta TTW A 450A 60% 1,0 4,0 43 Fronius International GmbH / first name last name / Fronius Welding Torches /
44 OPTIONS / Electrode pre-adjusting device / Holding clamps 44 Fronius International GmbH / first name last name / Fronius Welding Torches /
45 PRE-ADJUSTING DEVICE FOR ELECTRODES / To adjust the electrode 45 Fronius International GmbH / first name last name / Fronius Welding Torches /
46 HOLDING CLAMPS TIG ROBOT WELDING TORCH 42,0201,0135 Holding clamp TIG RO KD 42,0201,1644 Holding clamp mounting Binzel CAT, Dinse DIX SASS 42,0201, mm 42,0201, mm 42,0201, mm Extension 42,0201,1526 Mounting Motoman 46 Fronius International GmbH / first name last name / Fronius Welding Torches /
47 ROBACTA TTW4500 ROBOT WELDING TORCH / 330 A AC / 450 A DC at 60% Duty cycle / Electrode: 1,6 4,8mm / Length 6m / 8m / Robot compatible collet precise TCP / Modular configuration KD, HD, Drive / Same TCP as Robacta PTW Fronius International GmbH / first name last name / Fronius Welding Torches /
48
SMARTY 160 POWER page 4-5 SMARTY 180 / 220 XL page 4-6 SMARTY TX 250 page 4-7. SMARTY TX 160 Alu page 4-8 SMARTY TX 220 Alu page 4-9
CHAPTER TIG welding Introduction pages - & - WELDING POWER SOURCES DC power sources SMARTY 60 POWER page -5 SMARTY 80 / 0 XL page -6 SMARTY TX 50 page -7 AC/DC power sources SMARTY TX 60 Alu page -8 SMARTY
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