Aristo robot package STANDARD MIG ROBOTIC WELDING COMPONENTS FOR FIELDBUS COMMUNICATION XA TrueArcVoltage TM System inside

Transcription

1 Aristo robot package STANDARD MIG ROBOTIC WELDING COMPONENTS FOR FIELDBUS COMMUNICATION TrueArcVoltage TM System inside XA0000

2 ESAB has been working with robotic welding for many years. This is why you can rely on our application, process, knowledge and support. Welding is our field of excellence ever since our founder developed the coated electrode more than a century ago. Over 0% of all robots used for welding, use the semi-automatic welding process, also called MIG/MAG or GMAW. Suitable processes when robotic welding: - MIG/MAG welding - MIG/MAG pulse welding - MIG/MAG Aristo SuperPulse TM - Short arc / pulse - Pulse / pulse - Pulse / Spray arc - MIG/MAG Brazing Synergic lines In our top of the line products we include Synergic lines. These lines are developed from our process knowledge and field experience. The U control pendant has an extensive synergic database. This means that you will have all alternatives without compromising quality. U control pendant has more than 00 synergic lines for short/spray arc and pulsed arc. In addition the U can also handle customer specific synergic lines if needed. The synergic lines can be upand downloaded with a PC. Suitable for all materials Suitable for mild steel Fe, stainless steel Ss, Ni based, aluminium Al and copper Cu. Easy to install The Mig power sources are connected to the enclosed feeder RoboFeed 00w or the enclosed feeder unit FeedMech 0w with separate control unit FeedControl by quick connectors. Connection of the power sources and the U to the robot control cabinet is by help of a bus splitter available from ESAB. conduit in different lengths are available for efficient transport of the wire from the Marathon Pac drum to the feeder units. All these efforts to minimise set up time enabling production to commence in the shortest possible time. A complete robot package consists of: - Mig power source - wire feed units: RoboFeed or FeedMech with the separate control unit FeedControl. - U - programming unit with integrated Fieldbus interfaces - Bus splitter - for connection to the robot cabinet - Control cable package - with quick connections - Welding torch or PP torch incl. holder - ESAB wire Full range of Equipment The precision Mig power sources can weld MIG/MAG solid wire and cored wires using constant current, pulsing, super pulsing as well as MIG/MAG brazing. The Mig power sources supplies accurate and repeatable power to drive, control and monitor the weld process. ESAB s 00 years of welding process knowledge has been captured and stored in the many pre-programmed Synergic lines enabling you to achieve the optimum performance for every material, process and gas combination in your mechanised application. The bus splitter makes it easy to connect/ disconnect the standard cables to the robot control cabinet. For easy installation the plate and holes have been prepared for standard sizes. (Harting type) The U - Fieldbus has the same welding functionality as a standard U, but it also communicates the settings and signals between the robot and the power source. Among the interface features are: - memories (schedules) changeable during welding. - Direct access to the wire feed speed and voltage - touch sense -Weld busy - Arc Acknowledge - Multilevel error status information inching - Reverse wire feed direction - Shielding gas control - Cleaning gas control - levels of safety stops The welding manager can easily block all access to the preset weld-parameters in the U by a code lock function. Connecting cables High quality cables to transfer the large amount of digital signals between the robot control, the U control unit and the power source. You choose the optimum length for your installation. The feeders We offer feeding alternatives: - RoboFeed 00w enclosed with 0 mm feed rolls - FeedMech 0w enclosed with mm feed rolls and the separate control unit FeedbControl Hose package between power source and feeder. This package contains all cables and hoses to the feeder, all of them equipped with quick connectors. The water connectors block the water in the hose, when not connected. A removable protective cover gathers the hoses and protects them from wear and tear. Torches ESAB offer the PSF M torch in the standard lengths.,. and.0 m. Swan necks are available in different standard versions: Straight, degrees, straight extended and degrees extended. PSF M complies with the TrueArcVoltage System Full range of consumables ESAB has wire packages for very high productivity, easy handling and high quality assurance - The Marathon Pac. We have the Marathon Pac in 0 and kg sizes. Both sizes exist in Endless version which enables continuous welding operations. ESAB is always there for you when it concerns productivity-improvements. Read more in our separate leaflets. Global solutions for a global industry. ESAB have been working with mechanised products since 9, and have become a dominant player, not just through our ability to devise excellent solutions, but also from our commitment to support those solutions world-wide at local level.

3 robot package FeedMech 0w FeedMech 0 Drive unit 00 control Torch Torch holder ABB U FeedControl Mig s Mig 00i, 00 V ac Mig 00iw, 00 V ac 09 9 Mig 000i, 00 V ac 0 0 Mig 000iw, 00 V ac 0 Mig 000i, 00 V ac Mig 000iw, 00 V ac 09 0 Water flow guard Mig 0 0 Trolley Mig 000i/000i Feeder and control unit FeedControl Mounting bracket is included FeedMech 0w Encl. p FeedMech 0w Encl. p 0 00 Drive unit 00 component on request Assembly bracket universal Cable/Hose kit FeedMech 0w, m 0 Gas flow valve FeedMech 0w Gas flow meter FeedMech 0w U - DeviceNet U - CAN open 0 00 U Profibus 0 00 Repeater for U Profibus 0 00 Bus splitter DeviceNet Harting Quick connection Marathon Pac F0 0 0 WIRE CONDUIT. M F0 WIRE CONDUIT.0 M F0 WIRE CONDUIT. M F0 WIRE CONDUIT.0 M F0 WIRE CONDUIT.0 M F0 Control cable, - robot. m m m 0.0 m 0.0 m 0.0 m 0 Welding torch PSF M. m, Straight 0 9 PSF M. m, Straight 0 90 PSF M m, Straight 0 90 PSF M. m, Standard degree 0 9 PSF M. m, Standard degree PSF M m, Standard degree m m m m m

4 robot package FeedMech 0w FeedMech 0 Drive unit 00 control Torch 9 Torch holder U FeedControl Mig 9 CAT (L) Torch bracket TCP (CAT holder) Torch bracket TCP (CAT holder) Complete torch holder (anti collision software) s Mig 00i, 00 V ac Mig 00iw, 00 V ac 09 9 Mig 000i, 00 V ac 0 0 Mig 000iw, 00 V ac 0 Mig 000i, 00 V ac Mig 000iw, 00 V ac 09 0 Water flow guard Mig 0 0 Trolley Mig 000i/000i Feeder and control unit FeedControl Mounting bracket is included FeedMech 0w Encl. p FeedMech 0w Encl. p 0 00 Drive unit 00 component on request Assembly bracket universal Cable/Hose kit FeedMech 0w, m 0 Gas flow valve FeedMech 0w Gas flow meter FeedMech 0w U - DeviceNet U - CAN open 0 00 U - Profibus 0 00 Repeater for U - Profibus 0 00 Bus splitter DeviceNet Harting Quick connection Marathon Pac F0 0 0 WIRE CONDUIT. M F0 WIRE CONDUIT.0 M F0 WIRE CONDUIT. M F0 WIRE CONDUIT.0 M F0 WIRE CONDUIT.0 M F0 Control cable, - robot. m m m 0.0 m 0.0 m 0.0 m 0 Welding torch PSF M. m, Straight 0 9 PSF M. m, Straight 0 90 PSF M m, Straight 0 90 PSF M. m, Standard degree 0 9 PSF M. m, Standard degree PSF M m, Standard degree m m m m m Torch brackets and holders TCP (CAT ) TCP (CAT ) CAT (L) cpl Flange CAT, d= 0 mm ISO 909--A Flange CAT, d= 0 mm ISO 909--A Complete torch holder (anti collision software)

5 robot package FeedMech 0w mechanised PP-torch FeedMech 0 control PushPull torch U FeedControl Mig s Mig 00i, 00 V ac Mig 00iw, 00 V ac 09 9 Mig 000i, 00 V ac 0 0 Mig 000iw, 00 V ac 0 Mig 000i, 00 V ac Mig 000iw, 00 V ac 09 0 Water flow guard Mig 0 0 Trolley Mig 000i/000i U - DeviceNet U - CAN open 0 00 U - Profibus 0 00 Repeater for U - Profibus 0 00 Bus splitter DeviceNet Harting m m m m m Feeder and control unit FeedControl Mounting bracket is included FeedMech 0w Encl. p FeedMech 0w Encl. p 0 00 Assembly bracket universal Cable/Hose kit FeedMech 0w, m 0 Gas flow valve FeedMech 0w Gas flow meter FeedMech 0w Control cable, - robot. m m m 0.0 m 0.0 m 0.0 m 0 Quick connection Marathon Pac F0 0 0 WIRE CONDUIT. M F0 WIRE CONDUIT.0 M F0 WIRE CONDUIT. M F0 WIRE CONDUIT.0 M F0 WIRE CONDUIT.0 M F0 = See separate fact sheet

6 robot package RoboFeed 00w RoboFeed 00 control Torch Torch holder ABB U Mig s: Mig 00i, 00 V ac Mig 00iw, 00 V ac 09 9 Mig 000i, 00 V ac 0 0 Mig 000iw, 00 V ac 0 Mig 000i, 00 V ac Mig 000iw, 00 V ac 09 0 Water flow guard Mig 0 0 Trolley Mig 000i/000i U - DeviceNet U - CAN open 0 00 U - Profibus 0 00 Repeater for U - Profibus 0 00 Bus splitter DeviceNet Harting Control cable, - robot. m m m 0.0 m 0.0 m 0.0 m 0 Feeder unit RoboFeed 00w p Burndy RoboFeed 00w p Burndy Assembly bracket Assembly bracket universal Quick connection Marathon Pac F0 0 0 WIRE CONDUIT. M F0 WIRE CONDUIT.0 M F0 WIRE CONDUIT. M F0 WIRE CONDUIT.0 M F0 WIRE CONDUIT.0 M F0 Welding torch PSF M. m, Straight 0 9 PSF M. m, Straight 0 90 PSF M m, Straight 0 90 PSF M. m, Standard degree 0 9 PSF M. m, Standard degree PSF M m, Standard degree m m m m m

7 robot package RoboFeed 00w RoboFeed 00 Torch control Torch holder U Mig CAT (L) Torch bracket TCP (CAT holder) Torch bracket TCP (CAT holder) Complete torch holder (anti collision software) s Mig 00i, 00 V ac Mig 00iw, 00 V ac 09 9 Mig 000i, 00 V ac 0 0 Mig 000iw, 00 V ac 0 Mig 000i, 00 V ac Mig 000iw, 00 V ac 09 0 Water flow guard Mig 0 0 Trolley Mig 000i/000i U - DeviceNet U - CAN open 0 00 U - Profibus 0 00 Repeater for U - Profibus 0 00 Bus splitter DeviceNet Harting Control cable, - robot. m m m 0.0 m 0.0 m 0.0 m 0.0 m m m m m Feeder unit RoboFeed 00w p Burndy RoboFeed 00w p Burndy Assembly bracket Assembly bracket universal Quick connection Marathon Pac F0 0 0 WIRE CONDUIT. M F0 WIRE CONDUIT.0 M F0 WIRE CONDUIT. M F0 WIRE CONDUIT.0 M F0 WIRE CONDUIT.0 M F0 Welding torch PSF M. m, Straight 0 9 PSF M. m, Straight 0 90 PSF M m, Straight 0 90 PSF M. m, Standard degree 0 9 PSF M. m, Standard degree PSF M m, Standard degree 0 9 Torch brackets and holders TCP (CAT ) TCP (CAT ) CAT (L) cpl Flange CAT, d= 0 mm ISO 909--A Flange CAT, d= 0 mm ISO 909--A Complete torch holder (anti collision software)

8 robot package RoboFeed 00w mechanised PP-torch RoboFeed 00 control PushPull torch U Mig Mig 00i, 00 V ac Mig 00iw, 00 V ac 09 9 Mig 000i, 00 V ac 0 0 Mig 000iw, 00 V ac 0 Mig 000i, 00 V ac Mig 000iw, 00 V ac 09 0 Water flow guard Mig 0 0 Trolley Mig 000i/000i U - DeviceNet U - CAN open 0 00 U - Profibus 0 00 Repeater for U - Profibus 0 00 Bus splitter DeviceNet Harting Control cable, - robot. m m m 0.0 m 0.0 m 0.0 m 0 Service and support Our commitment and ability to deliver the expected service and support starts immediately after the order is confirmed. A strong and skilful service organisation is prepared to offer service and maintenance, calibration, validation and upgrading of equipment and software. The service organisation will offer standardised solutions for the reconditioning or modification of existing products. Spare and wear parts are manufactured and available according to ESAB s quality plan..0 m m m m m Feeder unit RoboFeed 00w p Burndy RoboFeed 00w p Burndy Assembly bracket Assembly bracket universal Quick connection Marathon Pac F0 0 0 WIRE CONDUIT. M F0 WIRE CONDUIT.0 M F0 WIRE CONDUIT. M F0 WIRE CONDUIT.0 M F0 WIRE CONDUIT.0 M F0 =See separate fact sheet ESAB is continuously upgrading authorised service partners for local service support. Customers who have their own service and maintenance personnel will always be offered a servicetraining package as part of a total ESAB offering. However, product and process training for end-users will form an additional part of the ESAB offering. Always ask your ESAB sales representative or distributor for a complete ESAB solution / ESAB reserves the right to alter specifications without prior notice ESAB AB Herkulesgatan, Box 00 SE-0 GÖTEBORG SWEDEN Phone: Fax info@esab.se