DESIGNED TO WORK BY WELDERS, FOR WELDERS.

Transcription

1 DESIGNED TO WORK BY WELDERS, FOR WELDERS.

2 A distinctive design in form, colour and ergonomics TRANSLAS AND FORCE the only Dutch manufacturer of welding torches and related products who produce their products entirely inhouse. Important: comfortable, also after long and intensive use Resistant to large temperature fluctuations Force is a brandname of Translas B.V. unique cooling channels deliver 15% more cooling capacity Robust switch system

3 Force MIG Swiss One Safety - Design, market and produce and stylish, TIG functional and welding top performing eye protection torches products for the general industrial, military and welding markets. FORCE is a young brand of technical welding products, developed, produced, and marketed by Translas BV With over 25 years industry experience the Swiss One from Nieuwegein (NL), the only Dutch manufacturer of Safety team continues to mitaine its reputation for welding torches and related products, who is producing producent quality an highly their products entirely in-house. Translas is known for, innovative products under it s own brand and as among others, its innovation, flexibility, high level quality a preferred supplier to some major worldwide brands. in both manual and automatic welding applications and for developing new systems or custom-made models in Our production plants are ISO9001 certified and accredited by many world standards including European, accordance with the client s wishes. American and Australian Standards just to name a few. The program includes a distinctively designed range We are able to produce to the highest standards with of MIG and TIG welding torches of a quality and up to date manufacturing and production facilities, design and testings procedures so that quality and value functionality which have not been found on the market yet. The development of this range is supported by are always assured. 45 years of experience in welding, where many innovative solutions are developed to present welders Swiss One Safety is a company that is fully committed to its customer needs and goals. Its new strategic with a product which lasts longer, has an exclusive design, is more comfortable to work with and offers greater approach emphasises on long term relationships with functionality. continued investments made in product development, training and communication achieving total solutions Exclusive design to suit any organization. In addition we also remain A distinctive design in form, colour and ergonomics was flexible to continually meet the demands of an ever the key principle when developing the 4CE welding changing and evolving market. torches. mig-welding TORCH Tig-WELDING TORCH Our new range, organized in collectors, offers just that! The result is a product with an exclusive look and great A more global approach to style, size and in particular shape and functionality was taken to ensure we comfort, which today s professionals will be pleased to work with and be seen with. achieve The Best Fit for working individuals. No matter if you re a junior in a technical school, a female in industry, or in a laboratory, a welder, or just a general hard working individual requiring eye protection Swiss One Safety will enhance your safety well being and make safety eyewear a pleasure to wear! Let protection become a pleasure.

4 Force 7XM MIG welding torches All consumable parts are interchangeable with most common brands. The series has unique consumables. The Force 7XM MIG welding torches are developed for long and comfortable use, with all the functions required to operate the current generation of welding machines, suitable for intensive use in everyday welding practice and resistant to large temperature fluctuations. Unique cooling system cascade cooling. The water-cooled models are secured with a robust strain-relief device on the water hoses. Force is a brandname of Translas B.V.

5 Interchangeable unit with various options including an interchangeable module with remote control function and LED display. 4CE dome. Available in capacities with from 150 to 650 Amp. Robust switch system. Optional: extended switch. (lever switch). Oval shaped handle for optimum grip. Optional: housing with extra switch protection. The two-piece machine connection is quick and easy to dismantle. Gun plug nut with excellent grip. Smooth rotatable cable support. Standard silver-plated spring-pins. The 4CE MIG welding torches are available for most types of machine connections.

6 Robust switch system The 4CE MIG welding torches have a robust switch system, which extends the lifetime of the switch considerably. The handle is designed in such a way that the switch can be pressed from different positions. The 4CE MIG welding torches comes with a micro switch as a standard. In addition, the micro switches are equipped with high-quality contact points, which allow them to continue to operate perfectly, even in extreme differences in temperature. An extended switch (lever switch) is optional. 4CE MIG welding torches are available with various interchangeable modules: A B C A - interchangeable module with remote control function and LED display (in various Ohms). B - interchangeable module with up/down switch. C - interchangeable module with potentiometer. The handle In the development of the 4CE MIG welding torches much attention has been paid to comfort which can be recognized in among others, the oval shape of the handle making the torch comfortable to hold and less likely to slide from the welding glove. In addition, the handle has been shaped in such a way that the finger used to operate the switch is partly protected against radiated heat. Quick Connect Recently, we have started using the plug-andplay Quick Connect system. This allows a module and end-cable to be exchanged in seconds! Force is a brandname of Translas B.V. Dutch Welding Technology

7 Solid Swanneck The durability of the 4CE MIG welding torches is to a large extent determined by the execution of the Swanneck. The Swanneck is integrated into the handle in such a way that it will not turn inside the handle, even after intensive use. Additionally the Swanneck is partially nickel-plated on the water-cooled models and even completely nickel-plated on the gas-cooled models, which is significant in reducing wear and tear after frequent removal of the gasnozzle. tips. These are manufactured from a material which, combined with the 4CE tellurium tipadaptor, can have a lifetime up to five times longer than the standard copper contact tips. The 4CE contact tips are universal for the 7XM MIG welding torches, but sets are also available for various other brands of MIG welding torches. Furthermore the Swanneck on the water-cooled models is executed in 18 mm ø (instead of 16 mm ø), making it not only more solid but also the available surface for heat dissipation will increase considerably. Better cooling Our engineers have developed a new cooling channel system for the 4CE Swannecks, which enables better heat dissipation so that the welding torch cools faster at higher amperages. Test results show a 15% better cooling capacity compared to using traditional Swannecks. 4CE contact tips 4CE MIG welding torches are available with optional 4CE MIG 4CE MIG sets 7XM-15S can be used at higher amperages In the gas-cooled 7XM-15S, the Swanneck is Teflon insulated between the aluminium outer tube and the brass inner tube. This not only prevents the risk of a short-circuit but also increases the heat dissipation, enabling this type to be used for higher amperages depending on the welding process.

8 Microliner welding torch In order to enable welding at distances longer than 5 metres from the welding machine, Translas now supplies the new 7XM torches in combination with a new wire transport system: the 7XM-ML torch. This new system named Microliner (ML) transports the welding wire over longer distances with almost no friction. The use of this wire transport system in cable assemblies longer than 5 metres means that the distance from the welding machine is no longer a limitation. This increases the welder s work radius considerably, especially in spaces which are difficult to access, and you no longer have to keep moving the welding machine or wire feed unit. Furthermore, the system makes heavier, bigger pushpull torches obsolete. This new Microliner wire transport system is built of plastic segments, in which the wire is transported over plastic rollers with hardly any friction. Translas is integrating the new system in its cable assembly for welding wire up to 2 mm Ø. The new wire transport system replaces the standard outer liner and regular liner in the Translas concept. One significant advantage is that the segments of the Microliner can be replaced at a later stage and the complete liners can be re-used. Using the Microliner allows up to 10 metres to be welded without problem with all welding wires up to Ø 2 mm, even with aluminium, using a standard air or water-cooled Force hand-held torch. This means that a push-pull torch is no longer required. Advantages of the Microliner wire transport system: can be used in standard torches; nearly friction-free wire transport over longer distances; robust and durable system; flexible liner constructed from smaller segments; complete liners re-usable, even after repair; individual segments are replaceable, so that any desired length up to 10 metres can be put together; makes heavier, bigger push-pull torches obsolete. The life time of the Microliner is extremely long and when the welding torch is worn it can be fitted into a new welding torch. If the Microliner is broken or damaged, it can easily be repaired by simply replacing one or more links. Force is a brandname of Translas B.V.

9 7xm-450 / 7xm-550 Small, light and manoeuvrable In order to be able to access small and difficult spaces Translas has developed a unique, water-cooled MIG welding torch within her 7XM range for manual welding at high amperages. The starting point for this was to develop a small, light and highly manoeuvrable torch with a high cooling capacity at the gas nozzle. The new, water-cooled MIG welding torch is available in 450 and 550 ampere models. Translas has developed a unique structure and cooling system for the swan neck on the 7XM-450 and 7XM-550, combined with a small gas nozzle. This allows the new MIG welding torches to have a smaller and lighter design despite being able to weld at higher amperages. a cooling flow of 1.85 litres per minute ensures rapid heat dissipation. This means that the swan neck does not heat up unnecessarily and has the nozzle cooled-down enough that it can be held within 1 minute without protection. Above all a better cooling is giving a better welding appearance and a longer lifetime of the consumables. Heat tests, carried out by an independent supplier of welding wire, have shown that the temperature at the M8 contact tip of the 7XM-450/550, measured for 5 minutes at 300 amps, 30 volts and a protruding length of 18mm is only 145 C. This value is 250 C or higher in comparable MIG welding torches. The 7XM-450 and 7XM-550 in these amperages are also the smallest and lightest on the market when compared with similar MIG welding torches. That makes this new welding torch ideal for heavy-duty welding work is small, difficult to access spaces while the torches can also be used as an all-round water-cooled torch. The unique cooling concept for the 7XM-450 and 7XM-550 MIG welding torches allows levels up to a maximum of 500 amperes with a very short cool-down time. A forced water flow that streams through the spiral cooling channel with Advantages of the 7XM-450 and 7XM-550: light and manoeuvrable in small spaces; welding at high amperages in difficult to access spaces; 7XM-450 nozzle 30% smaller than standard 401/501; short cool-down time; long lifetime of torch and consumables; 7XM-450 and 7XM-550 nozzle holders are interchangeable on one swan neck; one welding torch covers the complete water-cooled range.

10 Overview of 7XM MIG welding torches product range Type 7XM-15S 80% Duty cycle 180 Amp. CO2 150 Amp. Mixed gas Type 7XM-15 60% Duty cycle 180 Amp. CO2 150 Amp. Mixed gas Type 7XM-24 60% Duty cycle 250 Amp. CO2 220 Amp. Mixed gas Type 7XM-25 60% Duty cycle 230 Amp. CO2 200 Amp. Mixed gas Type 7XM-26 60% Duty cycle 230 Amp. CO2 200 Amp. Mixed gas Type 7XM-36* 60% Duty cycle 320 Amp. CO2 300 Amp. Mixed gas Type 7XM-38 60% Duty cycle 350 Amp. CO2 320 Amp. Mixed gas Type 7XM Amp. CO2 270 Amp. Mixed gas Type 7XM Amp. CO2 340 Amp. Mixed gas Type 7XM Amp. CO2 450 Amp. Mixed gas Type 7XM Amp. CO2 500 Amp. Mixed gas Type 7XM-450* 550 Amp. CO2 500 Amp. Mixed gas Type 7XM-550* 550 Amp. CO2 500 Amp. Mixed gas * Also available as a Microliner (ML) version Force is a brandname of Translas B.V.

11 robotic torches with pneumatic shock-sensor system Specifically for use on welding robots Translas has developed, in collaboration with Valk Welding, a Robotic MIG and TIG welding torch with an integrated pneumatic shocksensor system, a quickly exchangeable Swan neck, a patented wire-clamping mechanism and a cable assembly with optimum protection. The new robotic welding torches have a high cooling capacity and, as a result, are suitable for fully continuous use and can also be used in narrow spaces without any risk of overheating. The pneumatic shock-sensor system immediately shuts down the welding robot in the event of pressure loss after a collision. Apart from protection against damage and deformation due to collisions, corrections in the programming are from now on no longer required. As a result of this, downtime during the robotised welding process is minimized. Translas produces the robotic TIG torch as a single model, suitable for various diameters of tungsten s, and the robot MIG torch in three water-cooled models, exclusively for Valk Welding. Special welding torches for the Offshore A close-up of the welding process: The pipe segments are welded by two welding torches in a single run. Specially designed contact tips allow welding deep into the weld. This concept has saved this customer a considerable amount of time. Using advanced computer equipment, they can monitor all the welds for gas cavities from its Dutch base, and if necessary interrupt the process or stop it completely. One of our biggest offshore customers works on projects across oceans all over the world, in which pipelines are welded together and lowered to the seabed using special ships. In collaboration with their R&D department, Translas has developed a specific welding torch which has now into production.

12 Force 7ST TIG welding torches The 7ST TIG welding torches are designed for finer welding jobs and therefore small in size and easy to operate. This is mainly made possible by it s intelligent design and comfortable switch system, available in single and multiple-button executions. Switch control housing with extra grip surface. All consumable parts are interchangeable with most common brands. Bayonet ring to unlock the switch module. In order to get the best grip with this new 7ST TIG handle, we have designed a cap with grip studs. Availa in two Available in capacities from 80 to 450 Amp. Ball joint a Force is a brandname of Translas B.V.

13 Standard with a 1-button switch, optionally with 2-, 3-, and 4-button switch (rocker) and/or an integrated potentiometer. Unique semi - closed switch system, almost impervious to moisture and dirt. Easy to disassemble, NO screws. Optimum protection of the cable assembly. First 50 cm leather, transitioning smoothly to neoprene. ble with handle sizes. t back of handle for optimal flexibility.

14 TMC Connection Translas has developed a unique universal connection, Universal TIG welding torch connection for the most widely used makes of TIG welding machines. the TMC, allowing to connect its TIG welding torches to the most widely used brands of TIG welding machines without having to convert them. As a result, companies with several makes of TIG welding machines no longer have to purchase separate TIG torches for each welding machine, allowing them to achieve considerable cost savings, leading to amongst others lower stocks. The aim is that the TMC is going to become the new standard. Manufacturers of TIG welding machines market their with own specific TIG welding torch connections. As a result, TIG welding torches are always supplied with a specific machine connection, suitable for one make of welding machine. Extension packages The basic package, the TIG welding torch with a TMC connection, is supplied in standard lengths of 4 and 8 meters. For use over longer distances, an 8-meter extension package is available, which can be used for both water-cooled and gas-cooled systems. All plug connections are designed in a way that the Translas TIG welding torches can be used in the harshest conditions. Therefore, TIG welding torches are always machine-specific and cannot be used on other welding machines. As a result, companies are forced to have extra TIG welding torches in stock for each make of welding machine. In practice, several hundreds of combinations are possible (welding machine make, amperes, water, air, control current plugs, etc.). Specific product benefits of TMC connection: makes Translas TIG welding torches universally usable on the most widely used makes of TIG welding machines; maintaining stock of TIG welding torches with various welding machine connections is no longer required; huge cost savings; TMC makes TIG welding torches exchangeable To allow Translas to connect its TIG welding torches to the most widely used makes of TIG welding machines, a unique universal connection has been developed: the TMC. With this universal TMC connection, companies with several TIG welding machines no longer have to purchase separate TIG welding torches for each seperate welding machine. can be extended to greater lengths; robust; always maximum current transfer; no HF loss; molded plugs rather than soldered connections; quick Connect cables consist of 6 twisted wires that are used to transfer all the functions to the torch without trouble, both manually and digitally; protection of the TMC housing on the side of the welding machine prevents damage to the cable assembly ends. Force is a brandname of Translas B.V.

15 Adapters for the most widely used welding machines Translas has made a solution: by fitting each type of TIG welding torch with a universal basic TMC connection, which is the same for both water-cooled and gas-cooled TIG welding torches, in combination with the correct TMC adapters, suitable for the most widely used TIG welding machines. The correct print and control current plug can be quickly selected with the Quick Connect (QC) system. The universal TMC connection does not lead to problems in dirty and humid environments. In short, Translas has TMC adapters and Quick Connect control current wire ends available for the most widely used makes of welding machines, both water-cooled and gas-cooled, 1/4 G, 3/8 G, M12x1, 10-25mm2, 35-50mm2, etc.

16 Unique closed switch system The 7ST TIG welding torches feature a semi - closed switch system, which makes it almost impossible for dirt and moisture to enter the casing, making these welding torches also very suitable for outdoor use. Handle The amount of attention paid to the ergonomic side of the design can be recognized in the handle. The handle now has a more robust structure, offering the user an optimal grip on the welding torch. Single and multiple-button switch The 7ST TIG welding torches are standard supplied with a 1-button switch. In order to be able to operate the many functions of the current generation welding machines from the welding torch, these welding torches can also be executed with a 2, 3 or 4-button switch and/or an integrated potentiometer and rocker switch. The 7ST TIG handles are offered in two model sizes. The switch housings are interchangeable between both handles. Standard and heavy-duty The 7ST TIG welding torches are available in two ranges, in both gas-cooled and water-cooled versions. 7ST line Standard range, where consumable parts are completely interchangeable with the most common brands. 1-button switch 2-button with up-down switch 3-button tswitch The TIG welding torches in the 7ST line are available in capacities of 80 to 450 Amp. 4-button switch 4-button rocker switch 1-button with potentiometer Fixed QC cable Quick Connect We have started using the plug-and-play Quick Connect system. This allows a module and end cable to be exchanged in seconds! Force is a brandname of Translas B.V.

17 Ball joint A ball joint has been used at the back of the handle to create flexible movement of the welding torch. To reduce wear, the outer sheathing over the first 50 cm behind the handle has been reinforced with additional leather protection. A connection set has been developed to connect the leather to the neoprene outer sheathing, which can be easily removed for repair purposes. Ball joint for optimum flexibility Removable connection set Consumable parts All consumable parts of the 7ST line are interchangeable with the most common brands.

18 QuickConnect system for our TIG torches. This system allows a fast fitting and exchange of all types of switches as well as connector plugs. This means that the current printed boards for the different switch types and the switch cable and plugs will change. The connecting plugs are fitted as standard with a piece of cable fitted with a moulded plug. The printed boards have a plug connection: the standard six-core switch cable has a plug at both ends. A locking clip is fitted over the two plugs after the connection to protect against unintentional loosening. A locking clip on the printed board side ensures that the connector is protected against pulling loose. The connecting plugs are fitted with a standard piece of switch cable which are fitted with a molded plug as well. Therefore, not only does this new Quick Connect system allow the connection and changing of every kind of printed board (1 to 4-button switch and with potentio-meter) without soldering, but also the connecting plug. This system is universal and completely plug & play. Integrating this new Quick Connect system greatly increases its ease of use. The different end cables and plugs and various printed boards can now be used to set up the torch correctly as you wish with the greatest of ease. Force is a brandname of Translas B.V.

19 Overview of 7ST TIG welding torches product range Type 7ST-9 35% Duty cycle 110 Amp. - DC 80 Amp. - AC/DC Type 7ST-17 35% Duty cycle 140 Amp. - DC 100 Amp. - AC/DC Type 7ST Amp. - DC 230 Amp. - AC/DC Type 7ST-18SC 400 Amp. - DC 280 Amp. - AC/DC Type 7ST-18MP 320 Amp. - DC 230 Amp. - AC/DC Type 7ST Amp. - DC 165 Amp. - AC/DC Type 7ST-24 35% Duty cycle 80 Amp. - DC 60 Amp. AC/DC Type 7ST-25F 250 Amp. - DC 175 Amp. AC/DC Type 7ST-26 35% Duty cycle 180 Amp. - DC 130 Amp. AC/DC Type 7ST-26MP 35% Duty cycle 180 Amp. - DC 130 Amp. AC/DC Type 7ST Amp. - DC 230 Amp. AC/DC Type 7ST % Duty cycle 160 Amp. - DC 120 Amp. AC/DC Type 7ST Amp. - DC 250 Amp. AC/DC Type 7ST Amp. - DC 360 Amp. AC/DC Type 7ST-24W 210 Amp. - DC 165 Amp. AC/DC

20 FORCE is a young brand of technical welding products, developed, produced, and marketed by Translas BV from Nieuwegein (NL), the only Dutch manufacturer of welding torches and related products who produce their products entirely in-house. Translas is known for, among others, its innovation, flexibility, high level quality in both the manual welding and the automation field and for developing new systems or models in accordance with the client s wishes. Translas products are sold by an exclusive dealer network in more than 55 countries worldwide. TRANSLAS B.V. Fahrenheitbaan 2 NL-3439 MD Nieuwegein (NL) Tel. : + 31 (0) Fax : + 31 (0) Translas BV Translas BV Translas BV Translas B.V. is a member of the TTW Group.