Stainless Steel Valves For the Sanitary Industries

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1 Stainless Steel Valves For the Sanitary Industries Sanitary ball valves Manual and pneumatically actuated butterfly valves Disk and ball check valves ir blow check valves ir relief valves Compression and relief valves

2 2 Stainless Steel Valves for the Sanitary Industries Contents Sanitary Ball Valves Butterfly Valves Vertical Disk Check Valves Ball Check Valves ir Blow Check Valves ir Relief Valves C ompression and Relief Valves Sanitary Ball Valves On-off (2-way) valves 316 SS construction Cavity-filled virgin PTFE seat True inside-diameter bore Blowout-proof stem 1/2 to 4 in. Kwik-Clamp and butt weld end connections; TS series sanitary end connections also available ISO 5211 and DIN 3337 mounting Locking handle Materials of Construction Component 1 Body 2 Ball 3 Flange 4 Seat 5 Flange seal 6 Thrust washer 7 Stem packing 8 Packing bolt 9 Stem washer 10 Stem nut Wetted components listed in italics. Material Grade/ Specification CF8M/STM 351 PTFE 304 SS/ISI 11 Stem 316 SS/STM Bolt washer 13 Nut 14 Bolt 304 SS/ISI 15 Handle 304 SS/ISI 16 Handle sleeve PVC 17 Locking latch 316 SS

3 Stainless Steel Valves for the Sanitary Industries 3 Pressure-Temperature Ratings 1000 psig (68.9 bar) maximum working pressure at 72 F (22 C). Pressure ratings depend on temperature and materials of construction. Pressure ratings may be limited by the end connection. Ordering Information and Dimensions Select a sanitary ball valve ordering number. Dimensions are for reference only and are subject to change. C B s➀ Ordering Dimensions, in. (mm) ISO 5211 Weight Type Number Wall ID B C Flange lb (kg) 1/2 in. Tube butt weld JBV F03 Kwik-Clamp JCBV650 (9.4) (88.9) (52.1) (131) (0.70) 3/4 in. Tube butt weld JBV F03 Kwik-Clamp JCBV675 (16.0) (101) (56.9) (131) (0.88) 1 in. Tube butt weld JBV F04 Kwik-Clamp JCBV610 (22.1) (114) (59.9) (131) (1.27) 1 1/2 in. Tube butt weld JBV F05 Kwik-Clamp JCBV615 (35.1) (140) (88.9) (187) (3.18) 2 in. Tube butt weld JBV F05 Kwik-Clamp JCBV620 (47.5) (156) (102) (187) (4.31) 2 1/2 in. Tube butt weld JBV F07 Kwik-Clamp JCBV625 (60.2) (197) (140) (259) (8.85) 3 in. Tube butt weld JBV F07 Kwik-Clamp JCBV630 (72.9) (229) (155) (259) (13.4) 4 in. Tube butt weld JBV F10 Kwik-Clamp JCBV640 (97.5) (241) (180) (290) (19.5) ➀ Swagelok TS series sanitary clamp end connections are also available. Contact your authorized Swagelok sales and service representative. ctuation Torque in. lb (N m) 60 (6.8) 80 (9.1) 120 (13.6) 420 (47.5) 560 (63.3) 1100 (125) 1600 (181) 3200 (362)

4 4 Stainless Steel Valves for the Sanitary Industries Butterfly Valves 304 SS and 316L SS construction Silicone seat material standard; EPDM and fluorocarbon FKM also available 1 to 4 in. Kwik-Clamp and tube butt weld connections standard; cme threaded end connections also available Manual Butterfly Valves Multiposition Handle Pressure-Temperature Ratings Maximum working pressure 145 psig (10.3 bar) for 1 to 3 in. sizes and 115 psig (7.9 bar) for 4 in. size Maximum temperature 250 F (121 C), based on seal material manufacturer s rating Pneumatically ctuated Butterfly Valves Normally closed and double-acting models actuate at 87 to 116 psig (6.0 to 8.0 bar) air pressure 1/8 in. BSPP air inlet connection Optional proximity switch available: 24 V (dc), 6 ft (1.8 m) cable one- or two-switch assemblies Contact your authorized Swagelok representative for additional feedback signal options. Two-Position Handle Dimensions Dimensions, in inches (millimeters) are for reference only and are subject to change (150) 5.91 (150) 3.78 (96.0) C D E B Kwik- Clamp 1 in (64.0) 1.58 (40.1) Tube Butt Weld Wall Dimension, in. (mm) B C D E 3.42 (86.9) 3.55 (90.2) 9.17 (233) 1 1/2 in (97.3) 3.73 (94.7) 3.75 (95.2) 9.38 (238) 2.83 (71.9) 2 in (110) 3.97 (101) 4.06 (103) 9.64 (245) 1.97 (50.0) 2 1/2 in (127) 4.33 (110) 4.34 (110) 9.72 (247) 3.00 (76.2) 3 in (142) 4.61 (117) 4.64 (118) 10.0 (254) 4 in (104) 2.52 (64.0) (162) 5.05 (128) 5.03 (128) 10.7 (272) B

5 Stainless Steel Valves for the Sanitary Industries 5 Ordering Information Build a butterfly valve ordering number by combining the designators in the sequence shown below. JC10B E P1 Basic Ordering Number JC10B = Kwik-Clamp end connections J10B = Tube butt weld end connections Surface Finish 32 μin. (0.81 μm) max polished ID and OD Material Grade 4 = 304 SS 6 = 316L SS 10 = 1 in. 15 = 1 1/2 in. 20 = 2 in. 25 = 2 1/2 in. 30 = 3 in. 40 = 4 in. Optional Proximity Switch P1 = One switch assembly P2 = Two switch assemblies Omit for no proximity switch. Optional Seat Material E = EPDM V = Fluorocarbon FKM Omit for silicone. ctuation Manual MP = Multiposition 2P = Two-position Pneumatic 20 = Normally closed 30 = Double acting Replacement Parts Valve Seats dd an end connection size designator to a basic ordering number. Seat Material Silicone EPDM Fluorocarbon FKM Basic Ordering Number JC10BSX JC10BE JC10BV Example: JC10BSX10 Designator 1 in /2 in in /2 in in in. 40 Manual Valve Handles 1 through 3 in. 4 in. Handle Type Multiposition Two-position Multiposition Two-position Ordering Number JC10BHMP JC10BH2P JC10BHMP4 JC10BH2P4

6 6 Stainless Steel Valves for the Sanitary Industries Vertical Disk Check Valves Prevent product backflow in vertical applications 304 SS or 316L SS construction Metal seat standard; O-ring seats also available Buna N body seal material standard; EPDM and fluorocarbon FKM also available 1/2 to 4 in. Kwik-Clamp and tube butt weld and 1 to 4 in. cme threaded end connections available Disk check valves must be mounted vertically. Pressure-Temperature Ratings Cracking pressure 3 psig (0.2 bar) maximum Maximum operating pressure 150 psig (10.3 bar) Maximum operating temperature, based on seal material manufacturer s ratings: 250 F (121 C) for standard Buna N body seal and for optional EPDM body seal 350 F (176 C) for optional fluorocarbon FKM body seal Materials of Construction Valve Body Material 316L SS 304 SS Component Material Housing 316L SS 304 SS Clamp 304 SS Gasket Buna N Spring support, spring, plunger 316 SS Wetted components listed in italics. Dimensions Dimensions are for reference only and are subject to change. 1/2 in. 3/4 in. Kwik- Clamp, in. (mm) Tube Butt Weld cme Threaded 4.33 (109) 1 in (130) 5.12 (130) 6.50 (165) 1 1/2 in (130) 5.12 (130) 6.56 (167) 2 in (129) 5.06 (129) 6.50 (165) 2 1/2 in (159) 6.27 (159) 7.95 (202) 3 in (155) 6.12 (155) 7.94 (202) 4 in (171) 6.75 (171) 9.38 (239) Ordering Information Build a vertical disk check valve ordering number by combining the designators in the sequence shown below. 45HC 6 20 Basic Ordering Number 45HC = Kwik-Clamp end connections 45HB = Tube butt weld end connections 45H = cme threaded end connections Material Grade 4 = 304 SS 6 = 316L SS 50 = 1/2 in. (Kwik-Clamp only) 75 = 3/4 in. (Kwik-Clamp only) 10 = 1 in. 15 = 1 1/2 in. 20 = 2 in. 25 = 2 1/2 in. 30 = 3 in. 40 = 4 in. To order optional body seal and O-ring materials, contact your authorized Swagelok representative.

7 Stainless Steel Valves for the Sanitary Industries 7 Ball Check Valves Ordering Information and Dimensions Select a ball check valve ordering number. Dimensions are for reference only and are subject to change Limit product backflow 316L SS construction Buna N ball; nylon, EPDM, and fluorocarbon FKM also available 1 1/2 to 3 in. Kwik-Clamp end connections Ordering Number in. (mm) 1 1/2 in. JC45BY (305) 2 in. JC45BY (259) 2 1/2 in. JC45BY (356) 3 in. JC45BY (279) To order optional ball materials, contact your authorized Swagelok representative. 1/2 and 3/4 in. Ball Check Valves Valve bodies 316 stainless steel connections 316L stainless steel Body clamps 304 stainless steel Gaskets Buna N Ball polypropylene 3- compliant Ordering Information and Dimensions Dimensions are for reference only and are subject to change. in. (mm) 1/2 in (108) 3/4 in (102) To order, add 50 for 1/2 in. size or 75 for 3/4 in. size to basic ordering number JC45V. Example: JC45V50

8 Stainless Steel Valves for the Sanitary Industries 8 ir Blow Check Valves Flow Data Limit product backflow with simple air-to-open, spring-to-close operation ir Flow, std L/h 316L SS construction Bonded synthetic rubber plug assembly Buna N gasket PTFE composite filter disc traps particles down to 1 μin. in size System Pressure, psig System Pressure, bar 1 1/2 to 4 in. Kwik-Clamp inlet end connections permit quick disassembly and reassembly for cleaning, replacing filter media, or inspection ir Flow, std ft 3 /h Polyline, rubber hose, and female NPT adapter air inlet 3- compliant Dimensions Dimensions, in inches (millimeters) are for reference only and are subject to change. in. (mm) 1 1/2 in (50.3) 2 in (64.0) 2 1/2 in (77.5) 3 in (90.9) 4 in (119) 3.06 (77.7) 3.88 (98.6) 1.88 (47.8) JC62 JC62B JC62C Ordering Information Build an air blow check valve ordering number by combining the designators in the sequence shown below. JC Basic Ordering Number JC62 = Polyline air inlet connection JC62B = Rubber hose adapter air inlet connection JC62C = Female NPT adapter air inlet connection 15 = 1 1/2 in. 20 = 2 in. 25 = 2 1/2 in. 30 = 3 in. 40 = 4 in. Material Grade 316L SS

9 9 Stainless Steel Valves for the Sanitary Industries ir Relief Valves Dimensions Dimensions, in inches (millimeters), are for reference only and are subject to change (171) 5.00 (127) Remove air from line or tank with minimal product loss 316L SS construction Polypropylene ball Standard Buna body gasket; other gasket materials available 1 1/2 to 4 in. Kwik-Clamp end connections ir relief valves must be mounted vertically. Ordering Information Build an air relief valve ordering number by combining the designators in the sequence shown below. JC60RV 6 20 Basic Ordering Number ir relief valve with Kwik-Clamp end connections Material Grade 316L SS 15 = 1 1/2 in. 20 = 2 in. 25 = 2 1/2 in. 30 = 3 in. 40 = 4 in. Contact your authorized Swagelok representative for optional gasket materials.

10 Compression and Relief Valves Dimensions Dimensions are for reference only and are subject to change. 316L SS construction 3/4 to 3 in. Kwik-Clamp and 1 to 3 in. cme threaded end connections Kwik- Clamp, in. (mm) cme Threaded 3/4 in (60.5) 1 in (60.5) 1.81 (46.0) 1 1/2 in (69.8) 2.38 (60.5) 2 in (88.9) 2.78 (70.6) 2 1/2 in (88.9) 3.19 (81.0) 3 in (95.2) 3.50 (88.9) Ordering Information Build a compression or relief valve ordering number by combining the designators in the sequence shown below. D60TMP 6 20 Basic Ordering Number Compression Valves D60TMP = Kwik-Clamp end connections D60TM = cme threaded end connections Relief Valves D60RTHMP = Kwik-Clamp end connections D60RTH = cme threaded end connections Material Grade 316L SS 75 = 3/4 in. (Kwik-Clamp only) 10 = 1 in. 15 = 1 1/2 in. 20 = 2 in. 25 = 2 1/2 in. 30 = 3 in. Contact your authorized Swagelok representative for optional O-ring and relief spring materials. Safe Product Selection When selecting a product, the total system design must be considered to ensure safe, trouble-free performance. Function, material compatibility, adequate ratings, proper installation, operation, and maintenance are the responsibilities of the system designer and user. Caution: Do not mix or interchange parts with those of other manufacturers. Warranty Information Swagelok products are backed by The Swagelok Limited Lifetime Warranty. For a copy, visit swagelok.com or contact your authorized Swagelok representative. Swagelok TM Swagelok Company 2003, 2004, 2007 Swagelok Company Printed in U.S.., GLI February 2007, R3 MS-03-06

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