Content 02/ MIG/MAG AUTOMATION. Torch heads. MIG/MAG (up to 350 A) MET 35x/39x 2. MIG/MAG (up to 450 A) MET 32xx/37xx/39xx 6

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1 Content 02/ Torch heads MIG/MG (up to 350 ) MET 35x/39x 2 MIG/MG (up to 450 ) MET 32xx/37xx/39xx 6 MIG/MG (up to 550 ) METZ 52x/59x/54x/56x/57x 12 MIG/MG (up to 350 ) METZ 58xx 22 MIG/MG (up to 450 ) METZ 64xx 24 MIG/MG (up to 550 ) MFTZ 52xx/59xx/54xx/57xx 26 ccessories for torch heads Gas nozzles Version: short and reduced / 34

2 Torch heads DIX MET 350/352/354, METR 358 For separable torch sets, ECO.torch, LITE.torch and REVO.torch (up to 350) Properties No gas loss due to separate shield gas feed Integrated air blast TCP reachable by fixed and adjustable bracket Reproducible position by using checking jig with aligning module Precise shock sensor Tool changer with storage station pplication Non- and low alloyed steels High alloyed steels Small to medium material thicknesses Technical data (DIN EN ): Gas nozzle trapezoid thread CO 2 : Mixed gas: duty cycle 350/100% 300/100% Wire diameter: ( mm) MET 35x B METR , For ECO.torch, LITE.torch and REVO.torch The center point of the sixth robot axis will be cut with a stickout of 15 mm. Information to the appropriate torch sets you will find in chapter Torch sets. Description Dimension Part name Part number Torch head 0 DIX MET Torch head 22 DIX MET Torch head 45 DIX MET B Torch head Swan neck 30 DIX METR Liners, capillary liners and service tools you will find in chapter tools and accessories. ll order dimensions abiding in mm respectively in m. 02/2

3 Spare parts and wear parts Torch heads DIX MET 350/352/354, METR Description ø.906 ø.630 ø 15/32 Dimension Inch / Metric Part name Part number 1 Gas nozzle ID ø 11/32 (9 mm) DIX Gas nozzle ID ø 15/32 (12 mm) DIX Gas nozzle ID ø 19/32 (15 mm) DIX Insulator DIX For pos. 2 and 3 5 Contact tip M8 x (28 mm) DIX 3-2-_._ M Contact tip M8 x (28 mm) DIX 3-2-_._ M8 CR-ZR Contact tip M6 x (28 mm) DIX 3-2-_._ Contact tip M6 x (28 mm) DIX 3-2-_._ CR-ZR _ 7 Contact tip ø.236 x DIX 3-1-_._ SR (ø 6 x 35 mm) 8 Tip adapter M6 DIX GS 300 M Clamp nut DIX CS Tip adapter M8 DIX GS 300 M Insulating sleeve DIX IH O - ring (10 pcs.) Torch neck 0 DIX MET Torch neck 22 DIX MET Torch neck 45 DIX MET Torch neck 30 DIX METR Swan neck 14 Connecting piece DIX MES 300/ Connecting piece, MEPTZ DIX MEPS 300/ (without picture) Clamp sleeve (without picture) DIX SH ø.945 Enter the required wire diameter only in millimeter, e.g.: 08 stands for 0.8 mm or 10 stands for 1.0 mm. Standard equipment for wire diameter.039 (1.0 mm) steel with gas nozzle diameter 19/32 (15 mm), DIX , (contact tip, DIX S, flush, clamp nut DIX CS 300, insulating sleeve DIX IH 300). Use the hook spanner DIX SLT 4 to fix the torch heads. Variants deviating of the standard fittings on request. 02/3

4 Torch heads DIX MET 390/392/394, METR 398 For separable torch sets, ECO.torch, LITE.torch and REVO.torch (up to 350) Properties No gas loss due to separate shield gas feed Integrated air blast TCP reachable by fixed and adjustable bracket Reproducible position by using checking jig with aligning module Precise shock sensor Tool changer with storage station pplication Non- and low alloyed steels High alloyed steels Small to medium material thicknesses Technical data (DIN EN ): Gas nozzle trapezoid thread CO 2 : Mixed gas: duty cycle 350/100% 300/100% Wire diameter: ( mm) MET 39x B METR ,3 For ECO.torch, LITE.torch and REVO.torch The center point of the sixth robot axis will be cut with a stickout of 15 mm. Information to the appropriate torch sets you will find in chapter Torch sets. Description Dimension Part name Part number Torch head 0 DIX MET Torch head 22 DIX MET Torch head 45 DIX MET B Torch head Swan neck 30 DIX METR Liners, capillary liners and service tools you will find in chapter tools and accessories. 02/4

5 Spare parts and wear parts Torch heads DIX MET 390/392/394, METR Description ø ø.748 ø 19/32 Dimension Inch / Metric.079 Part name Part number 1 Gas nozzle ID ø 19/32 (15 mm) DIX Contact tip M6 x (28 mm) DIX 3-2-_._ Contact tip M6 x (28 mm) DIX 3-2-_._ CR-ZR Gas diffusor DIX GVT Gas diffusor (10 pcs.) DIX GVT 590 K O - ring (10 pcs.) Torch neck 0 DIX MET Torch neck 22 DIX MET Torch neck 45 DIX MET Torch neck 30 DIX METR Swan neck 6 Connecting piece DIX MES 300/ Connecting piece, MEPTZ DIX MEPS 300/ (without picture) Clamp sleeve (without picture) DIX SH ø Enter the required wire diameter only in millimeter, e.g.: 08 stands for 0.8 mm or 10 stands for 1.0 mm. Standard equipment for wire diameter.039 (1.0 mm) steel with gas nozzle diameter 19/32 (15 mm), DIX , (contact tip, DIX , recessed, Gas diffusor DIX GVT 590). Use the hook spanner DIX SLT 4 to fix the torch heads. Variants deviating of the standard fittings on request. ll order dimensions abiding in mm respectively in m. 02/5

6 Torch heads DIX MET 3200/3222/3245 For separable torch sets, ECO.torch, LITE.torch and REVO.torch (up to 400) Properties New cooling system - the gas is circulating in a cooling spindle and flows spirally around the tube to the contact tip Optimated heat exchange to dissipate heat effectively No gas loss due to separate shield gas feed Integrated air blast High-quality materials TCP reachable by fixed and adjustable bracket Reproducible position by using checking jig with aligning module Precise shock sensor Tool changer with storage station pplication Non- and low alloyed steels High alloyed steels Small to medium material thicknesses MET 32xx Information to the appropriate torch sets you will find in chapter Torch sets. Technical data (DIN EN ): Gas nozzle trapezoid thread CO 2 : Mixed gas: duty cycle 400/100% 350/100% Wire diameter ( mm) Description Dimension Part name Part number Torch head 0 DIX MET Torch head 22 DIX MET Torch head 45 DIX MET Liners, capillary liners and service tools you will find in chapter tools and accessories. 02/6

7 Spare parts and wear parts Torch heads DIX MET 3200/3222/ Description ø.906 ø.630 ø 15/32 Dimension Inch / Metric Part name Part number 1 Gas nozzle ID ø 11/32 (9 mm) DIX Gas nozzle ID ø 15/32 (12 mm) DIX Gas nozzle ID ø 19/32 (15 mm) DIX Insulator DIX Contact tip M6 x (47.5 mm) DIX 3-2-_._/ Gas diffusor (10 pcs.) DIX GVT 3200 K Torch neck 0 DIX MET Torch neck 22 DIX MET Torch neck 45 DIX MET Screw cap, gray DIX 6-3 MET Connecting piece DIX MES 300/ Connecting piece, MEPTZ DIX MEPS 300/ (without picture) Clamp sleeve (without picture) DIX SH ø.945 Enter the required wire diameter only in millimeter, e.g.: 10 stands for 1.0 mm or 12 stands for 1.2 mm. Standard equipment for wire diameter.039 (1.0 mm) steel with gas nozzle diameter 15/32 (12 mm), DIX , (contact tip, DIX /47.5, flush, Gas diffusor DIX GVT 3200 K). Use the hook spanner DIX SLT 4 to fix the torch heads. ll order dimensions abiding in mm respectively in m. 02/7

8 Torch heads DIX MET 3700/3722/3745 For separable torch sets, ECO.torch, LITE.torch and REVO.torch (up to 450) Properties New cooling system - the gas is circulating in a cooling spindle and flows spirally around the tube to the contact tip Optimated heat exchange to dissipate heat effectively No gas loss due to separate shield gas feed Integrated air blast High-quality materials TCP reachable by fixed and adjustable bracket Reproducible position by using checking jig with aligning module Precise shock sensor Tool changer with storage station pplication Non- and low alloyed steels High alloyed steels Small to medium material thicknesses MET 37xx Information to the appropriate torch sets you will find in chapter Torch sets. Technical data (DIN EN ): Gas nozzle: trapezoid thread CO 2 : Mixed gas: duty cycle 450/100% 400/100% Wire diameter: ( mm) Description Dimension Part name Part number Torch head 0 DIX MET Torch head 22 DIX MET Torch head 45 DIX MET Liners, capillary liners and service tools you will find in chapter tools and accessories. 02/8

9 Spare parts and wear parts Torch heads DIX MET 3700/3722/ Description ø ø.748 ø 19/32 Dimension Inch / Metric Part name Part number 1 Gas nozzle ID ø 33/64 (13 mm) DIX Gas nozzle ID ø 19/32 (15 mm) DIX Gas nozzle ID ø 45/64 (18 mm) DIX Insulator DIX Contact tip M6 x (47.5 mm) DIX 3-2-_._/ Gas diffusor DIX GVT 3700 K Torch neck 0 DIX MET Torch neck 22 DIX MET Torch neck 45 DIX MET Screw cap, gray DIX 6-3 MET Connecting piece DIX MES 300/ Connecting piece, MEPTZ DIX MEPS 300/ (without picture) Clamp sleeve (without picture) DIX SH ø Enter the required wire diameter only in millimeter, e.g.: 10 stands for 1.0 mm or 12 stands for 1.2 mm. Standard equipment for wire diameter.039 (1.0 mm) steel with gas nozzle diameter 19/32 (15 mm), DIX , (contact tip, DIX /47.5, flush, Gas diffusor DIX GVT 3700 K). Use the hook spanner DIX SLT 4 to fix the torch heads. ll order dimensions abiding in mm respectively in m. 02/9

10 Torch heads DIX MET 3900/3922/3945 For separable torch sets, ECO.torch, LITE.torch and REVO.torch (up to 350) Properties New cooling system - the gas is circulating in a cooling spindle and flows spirally around the tube to the contact tip Optimated heat exchange to dissipate heat effectively No gas loss due to separate shield gas feed Integrated air blast High-quality materials TCP reachable by fixed and adjustable bracket Reproducible position by using checking jig with aligning module Precise shock sensor Tool changer with storage station pplication Non- and low alloyed steels High alloyed steels Small to medium material thicknesses MET 39xx Information to the appropriate torch sets you will find in chapter Torch sets. Technical data (DIN EN ): Gas nozzle trapezoid thread CO 2 : Mixed gas: duty cycle 350/100% 300/100% Wire diameter: ( mm) Description Dimension Part name Part number Torch head 0 DIX MET Torch head 22 DIX MET Torch head 45 DIX MET Liners, capillary liners and service tools you will find in chapter tools and accessories. 02/10

11 Spare parts and wear parts Torch heads DIX MET 3900/3922/ Description ø ø.748 ø 19/32 Dimension Inch / Metric.020 Part name Part number 1 Gas nozzle ID ø 35/64 (14 mm) DIX Gas nozzle ID ø 19/32 (15 mm) DIX Gas nozzle ID ø 45/64 (18 mm) DIX Contact tip M6 x (46 mm) DIX 3-2-_._/ Gas diffusor DIX GVT Gas diffusor (10 pcs.) DIX GVT 590 K Torch neck 0 DIX MET Torch neck 22 DIX MET Torch neck 45 DIX MET Screw cap, gray DIX 6-3 MET Connecting piece DIX MES 300/ Connecting piece, MEPTZ DIX MEPS 300/ (without picture) Clamp sleeve (without picture) DIX SH ø Enter the required wire diameter only in millimeter, e.g.: 10 stands for 1.0 mm or 12 stands for 1.2 mm. Standard equipment for wire diameter.039 (1.0 mm) steel with gas nozzle diameter 19/32 (15 mm), DIX , (contact tip, DIX /46, flush, Gas diffusor DIX GVT 590 K). Use the hook spanner DIX SLT 4 to fix the torch heads. ll order dimensions abiding in mm respectively in m. 02/11

12 Torch heads DIX METZ 520/522/524/528 For separable torch sets, ECO.torch, LITE.torch and REVO.torch (up to 350) Properties No gas loss due to separate shield gas feed Integrated air blast TCP reachable by fixed and adjustable bracket Reproducible position by using checking jig with aligning module Precise shock sensor Tool changer with storage station For hollow shaft robots Unlimited rotation of the torch head Torsion free welding torch set Service friendly double separability at the rotary interface and the wire feeder No time loss for puring after air blast, immediate start of welding pplication Non- and low alloyed steels High alloyed steels luminium-, magnesium-, copper-and nickel alloys Small to medium material thicknesses METZ 52x B METZ 528 Technical data (DIN EN ): Dual - circuit cooling system Gas nozzle: trapezoid thread CO 2 : Mixed gas: For ECO.torch, LITE.torch and REVO.torch The center point of the sixth robot axis will be cut with a stickout of 15 mm. Information to the appropriate torch sets you will find in chapter Torch sets. duty cycle 350/100% 300/100% Wire diameter: ( mm) Description Dimension Part name Part number Torch head 0 DIX METZ Torch head 22 DIX METZ Torch head 45 DIX METZ B Torch head 30 DIX METZ Liners, capillary liners and service tools you will find in chapter tools and accessories. 02/12

13 Spare parts and wear parts Torch heads DIX METZ 520/522/524/ Description ø.906 ø.630 ø 15/32 Dimension Inch / Metric Part name Part number 1 Gas nozzle ID ø 11/32 (9 mm) DIX Gas nozzle ID ø 15/32 (12 mm) DIX Gas nozzle ID ø 19/32 (15 mm) DIX Insulator DIX For pos. 2 and 3 5 Contact tip ø.236 x DIX 3-1-_._ SR (ø 6 x 35 mm) 6 Contact tip M6 x (28 mm) DIX 3-2-_._ Contact tip M6 x (28 mm) DIX 3-2-_._ CR-ZR Tip adapter DIX GS 1-K Clamp nut DIX 4-1-MS Gas diffusor DIX 10-1-MS O - ring (10 pcs.) Torch neck 0 DIX METZ Torch neck 22 DIX METZ Torch neck 45 DIX METZ Torch neck 30 DIX METZ Connecting piece DIX MES 300/ Connecting piece, MEPTZ (without DIX MEPS 300/ picture) Clamp sleeve (without picture) DIX SH ø.945 Enter the required wire diameter only in millimeter, e.g.: 08 stands for 0.8 mm or 10 stands for 1.0 mm. Standard equipment for wire diameter.039 (1.0 mm) steel with gas nozzle diameter 15/32 (12 mm), DIX , (contact tip, DIX S, flush, clamp sleeve DIX 4-1-MS, Gas diffusor DIX 10-1 MS). Use the hook spanner DIX SLT 4 to fix the torch heads. ll order dimensions abiding in mm respectively in m. 02/13

14 Torch heads DIX METZ 590/592/594/598 For separable torch sets, ECO.torch, LITE.torch and REVO.torch (up to 350) Properties No gas loss due to separate shield gas feed Integrated air blast TCP reachable by fixed and adjustable bracket Reproducible position by using checking jig with aligning module Precise shock sensor Tool changer with storage station For hollow shaft robots Unlimited rotation of the torch head Torsion free welding torch set Service friendly double separability at the rotary interface and the wire feeder No gas loss due to separate shield gas feed No time loss for puring after air blast, immediate start of welding pplication Non- and low alloyed steels High alloyed steels luminium-, magnesium-, copper-and nickel alloys Small to medium material thicknesses METZ 59x B METZ For ECO.torch, LITE.torch and REVO.torch The center point of the sixth robot axis will be cut with a stickout of 15 mm. Information to the appropriate torch sets you will find in chapter Torch sets. Technical data (DIN EN ): Dual - circuit cooling system Gas nozzle: trapezoid thread CO 2 : Mixed gas: duty cycle 350/100% 300/100% Wire diameter: ( mm) Description Dimension Part name Part number Torch head 0 DIX METZ Torch head 22 DIX METZ Torch head 45 DIX METZ B Torch head 30 DIX METZ Liners, capillary liners and service tools you will find in chapter tools and accessories. 02/14

15 Spare parts and wear parts Torch heads DIX METZ 590/592/594/ Description ø ø.748 ø 19/ Dimension Inch / Metric Part name Part number 1 Gas nozzle ID ø 19/32 (15 mm) DIX Contact tip M6 x (28 mm) DIX 3-2-_._ Contact tip M6 x (28 mm) DIX 3-2-_._ CR-ZR Gas diffusor DIX GVT Gas diffusor (10 pcs.) DIX GVT 590 K O - ring (10 pcs.) Torch neck 0 DIX METZ Torch neck 22 DIX METZ Torch neck 45 DIX METZ Torch neck 30 DIX METZ Connecting piece DIX MES 300/ Connecting piece, MEPTZ DIX MEPS 300/ (without picture) Clamp sleeve (without picture) DIX SH ø Enter the required wire diameter only in millimeter, e.g.: 08 stands for 0.8 mm or 10 stands for 1.0 mm. Standard equipment for wire diameter.039 (1.0 mm) steel with gas nozzle diameter 19/32 (15 mm), DIX , (contact tip, DIX , recessed, Gas diffusor DIX GVT 590). Use the hook spanner DIX SLT 4 to fix the torch heads. ll order dimensions abiding in mm respectively in m. 02/15

16 Torch heads DIX METZ 540/542/544/548 For separable torch sets, ECO.torch, LITE.torch and REVO.torch (up to 450) Properties No gas loss due to separate shield gas feed Integrated air blast TCP reachable by fixed and adjustable bracket Reproducible position by using checking jig with aligning module Precise shock sensor Tool changer with storage station For hollow shaft robots Unlimited rotation of the torch head Torsion free welding torch set Service friendly double separability at the rotary interface and the wire feeder No gas loss due to separate shield gas feed No time loss for puring after air blast, immediate start of welding pplication Non- and low alloyed steels High alloyed steels luminium-, magnesium-, copper-and nickel alloys Medium to large material thicknesses 61.9 METZ 54x B METZ For ECO.torch, LITE.torch and REVO.torch The center point of the sixth robot axis will be cut with a stickout of 15 mm. Information to the appropriate torch sets you will find in chapter Torch sets. Technical data (DIN EN ): Dual - circuit cooling system Gas nozzle: trapezoid thread CO 2 : Mixed gas: duty cycle 450/100% 400/100% Wire diameter: ( mm) Description Dimension Part name Part number Torch head 0 DIX METZ Torch head 22 DIX METZ Torch head 45 DIX METZ B Torch head 30 DIX METZ Liners, capillary liners and service tools you will find in chapter tools and accessories. 02/16 ll order dimensions abiding in mm respectively in m.

17 Spare parts and wear parts Torch heads DIX METZ 540/542/544/ Description ø ø.748 ø 19/32 Dimension Inch / Metric Part name Part number 1 Gas nozzle ID ø 33/64 (13 mm) DIX Gas nozzle ID ø 19/32 (15 mm) DIX Gas nozzle ID ø 45/64 (18 mm) DIX Insulator DIX Contact tip ø.315 x DIX 3-2-_._ SR (ø 8 x 45 mm) 6 Contact tip M6 x.945 (24 mm) DIX 3-2-_._ Contact tip M6 x (28 mm) DIX 3-2-_._ CR-ZR Contact tip M8 x (28 mm) DIX 3-2-_._ M Contact tip M8 x (28 mm) DIX 3-2-_._ M8 CR-ZR Tip adapter M6 DIX GS 2 M Clamp nut DIX 4-2-MS Tip adapter M8 DIX GS 2 M Gas diffusor DIX O - ring (10 pcs.) Torch neck 0 DIX METZ Torch neck 22 DIX METZ Torch neck 45 DIX METZ Torch neck 30 DIX METZ Connecting piece DIX MES 300/ Connecting piece, MEPTZ DIX MEPS 300/ (without picture) Clamp sleeve (without picture) DIX SH Enter the required wire diameter only in millimeter, e.g.: 10 stands for 1.0 mm or 12 stands for 1.2 mm. ø Standard equipment for wire diameter mm steel with gas nozzle diameter 19/32 (15 mm), DIX , (contact tip, DIX S, flush, clamp nut DIX 4-2-MS, Gas diffusor DIX ). Use the hook spanner DIX SLT 4 to fix the torch heads. 02/17

18 Torch heads DIX METZ 560/562/564/568 For separable torch sets, ECO.torch, LITE.torch and REVO.torch (up to 550) Properties No gas loss due to separate shield gas feed Integrated air blast TCP reachable by fixed and adjustable bracket Reproducible position by using checking jig with aligning module Precise shock sensor Tool changer with storage station For hollow shaft robots Unlimited rotation of the torch head Torsion free welding torch set Service friendly double separability at the rotary interface and the wire feeder No gas loss due to separate shield gas feed No time loss for puring after air blast, immediate start of welding pplication Non- and low alloyed steels High alloyed steels luminium-, magnesium-, copper-and nickel alloys Large material thicknesses 70.4 METZ 56x B METZ For ECO.torch, LITE.torch and REVO.torch The center point of the sixth robot axis will be cut with a stickout of 15 mm. Information to the appropriate torch sets you will find in chapter Torch sets. Technical data (DIN EN ): Dual - circuit cooling system Gas nozzle: with cooling jacket CO 2 : Mixed gas: duty cycle 550/100% 500/100% Wire diameter: ( mm) Description Dimension Part name Part number Torch head 0 DIX METZ Torch head 22 DIX METZ Torch head 45 DIX METZ B Torch head 30 DIX METZ Liners, capillary liners and service tools you will find in chapter tools and accessories. 02/18 ll order dimensions abiding in mm respectively in m.

19 Spare parts and wear parts Torch heads DIX METZ 560/562/564/ Description ø ø.945 ø 45/ ø Dimension Inch / Metric Part name Part number 1 Gas nozzle ID ø 19/32 (15 mm) DIX KMG 115 TR Gas nozzle ID ø 45/64 (18 mm) DIX KMG 118 TR Gas nozzle ID ø 53/64 (21 mm) DIX KMG 121 TR Cooling jacket insulator DIX KME O-ring, 23x1,5 mm Viton (10 pcs.) DIX KMR Cooling jacket, complete, with o-ring DIX KM Contact tip M8 x (28 mm) DIX 3-2-_._ M Contact tip M8 x (28 mm) DIX 3-2-_._ M8 CR-ZR Contact tip.315 x DIX 3-2-_._ SR (ø 8 x 45 mm) 9 Tip adapter M8 DIX GS 2-M Clamp nut DIX 4-2-MS Gas diffusor DIX O - ring (10 pcs.) Torch neck 0 DIX METZ Torch neck 22 DIX METZ Torch neck 45 DIX METZ Torch neck 30 DIX METZ Connecting piece DIX MES 300/ Connecting piece, MEPTZ DIX MEPS 300/ (without picture) Clamp sleeve (without picture) DIX SH Enter the required wire diameter only in millimeter, e.g.: 12 stands for 1.2 mm or 16 stands for 1.6 mm. Standard equipment for wire diameter.047 (1.2 mm) steel with cooling jacket DIX KM 100, gas nozzle diameter 45/64 (18 mm), DIX KMG 118 TR, (contact tip, DIX M8, flush, tip adapter DIX GS 2-M8, gas diffuser DIX ). Use the hook spanner DIX SLT 4 to fix the torch heads. ø /19

20 Torch heads DIX METZ 570/572/574/578 For separable torch sets, ECO.torch, LITE.torch and REVO.torch (up to 550) Properties No gas loss due to separate shield gas feed Integrated air blast TCP reachable by fixed and adjustable bracket Reproducible position by using checking jig with aligning module Precise shock sensor Tool changer with storage station For hollow shaft robots Unlimited rotation of the torch head Torsion free welding torch set Service friendly double separability at the rotary interface and the wire feeder No gas loss due to separate shield gas feed No time loss for puring after air blast, immediate start of welding Gas nozzle with screw adapter DIX SD 5700 for extreme cases of application. The order designation you will find at accessories list. pplication Non- and low alloyed steels High alloyed steels luminium-, magnesium-, copper-and nickel alloys Large material thicknesses 60.8 METZ 57x B METZ For ECO.torch, LITE.torch and REVO.torch The center point of the sixth robot axis will be cut with a stickout of 15 mm. Information to the appropriate torch sets you will find in chapter Torch sets. Technical data (DIN EN ): Dual - circuit cooling system Gas nozzle: with screw adapter CO 2 : Mixed gas: duty cycle 550/100% 500/100% Wire diameter: ( mm) Description Dimension Part name Part number Torch head 0 DIX METZ Torch head 22 DIX METZ Torch head 45 DIX METZ B Torch head 30 DIX METZ Liners, capillary liners and service tools you will find in chapter tools and accessories. 02/20

21 Spare parts and wear parts Torch heads DIX METZ 570/572/574/ Description ø ø.866 ø 45/64 Dimension Inch / Metric Part name Part number 1 Gas nozzle ID ø 19/32 (15 mm) DIX Gas nozzle ID ø 45/64 (18 mm) DIX Gas nozzle ID ø 53/64 (21 mm) DIX Contact tip M8 x (28 mm) DIX 3-2-_._ M Contact tip M8 x (28 mm) DIX 3-2-_._ M8 CR-ZR Gas diffusor DIX K Gas diffusor DIX O - ring,.787 x.067 (20x1,7 mm) (10 pcs.) Torch neck 0 DIX METZ Torch neck 22 DIX METZ Torch neck 45 DIX METZ Torch neck 30 DIX METZ Connecting piece DIX MES 300/ Connecting piece, MEPTZ DIX MEPS 300/ (without picture) Clamp sleeve (without picture) DIX SH ø Enter the required wire diameter only in millimeter, e.g.: 12 stands for 1.2 mm or 16 stands for 1.6 mm. Standard equipment for wire diameter.047 (1.2 mm) steel with gas nozzle diameter 45/64 (18 mm), DIX , (contact tip, DIX M8, flush, Gas diffusor DIX K). Use the hook spanner DIX SLT 4 to fix the torch heads. ll order dimensions abiding in mm respectively in m. 02/21

22 Torch heads DIX METZ 5800/5822/5845 For separable torch sets, ECO.torch, LITE.torch and REVO.torch (up to 350) Properties No gas loss due to separate shield gas feed Integrated air blast TCP reachable by fixed and adjustable bracket Reproducible position by using checking jig with aligning module Precise shock sensor Tool changer with storage station pplication Non- and low alloyed steels High alloyed steels luminium-, magnesium-, copper-and nickel alloys Small to medium material thicknesses METZ 58xx Information to the appropriate torch sets you will find in chapter Torch sets. Technical data (DIN EN ): Dual - circuit cooling system Gas nozzle: trapezoid thread CO 2 : Mixed gas: duty cycle 350/100% 300/100% Wire diameter: ( mm) Description Dimension Part name Part number Torch head 0 DIX METZ Torch head 22 DIX METZ Torch head 45 DIX METZ Liners, capillary liners and service tools you will find in chapter tools and accessories. 02/22

23 Spare parts and wear parts Torch heads DIX METZ 5800/5822/ Description ø.827 ø.591 ø 7/ Dimension Inch / Metric Part name Part number 1 Gas nozzle ID ø 7/16 (11 mm) DIX Gasd nozzle ID ø 19/32 (15 mm) DIX Contact tip M6 x.945 (24 mm) DIX 3-1-_._ Tip adapter DIX GS Gas diffusor DIX GVT Torch neck 0 DIX METZ Torch neck 22 DIX METZ Torch neck 45 DIX METZ Connecting piece DIX MES 300/ Connecting piece, MEPTZ DIX MEPS 300/ (without picture) Clamp sleeve (without picture) DIX SH ø.984 Enter the required wire diameter only in millimeter, e.g.: 08 stands for 0.8 mm or 10 stands for 1.0 mm. Standard equipment for wire diameter.047 (1.2 mm) steel with gas nozzle diameter 7/16 (11 mm), DIX , (contact tip, DIX M6, flush, tip adapter DIX GS 5800, Gas diffussor DIX GVT 5800). Use the hook spanner DIX SLT 4 to fix the torch heads. ll order dimensions abiding in mm respectively in m. 02/23

24 Torch heads DIX METZ 6400/6422/6445 For separable torch sets, ECO.torch, LITE.torch and REVO.torch (up to 450) Properties No gas loss due to separate shield gas feed Integrated air blast TCP reachable by fixed and adjustable bracket Reproducible position by using checking jig with aligning module Precise shock sensor Tool changer with storage station For hollow shaft robots Torsion free welding torch set Service friendly double separability at the rotary interface and the wire feeder No gas loss due to separate shield gas feed No time loss for puring after air blast, immediate start of welding pplication Non- and low alloyed steels High alloyed steels luminium-, magnesium-, copper-and nickel alloys Medium to large material thicknesses METZ 64xx Technical data (DIN EN ): Dual - circuit cooling system Gas nozzle: trapezoid thread CO 2 : Mixed gas: Information to the appropriate torch sets you will find in chapter Torch sets. duty cycle 450/100% 400/100% Wire diameter: ( mm) Description Dimension Part name Part number Torch head 0 DIX METZ Torch head 22 DIX METZ Torch head 45 DIX METZ Liners, capillary liners and service tools you will find in chapter tools and accessories. 02/24

25 Spare parts and wear parts Torch heads DIX METZ 6400/6422/ Description ø ø.748 ø 19/32 Dimension Inch / Metric Part name Part number 1 Gas nozzle ID ø 33/64 (13 mm) DIX Gas nozzle ID ø 19/32 (15 mm) DIX Gas nozzle ID ø 45/64 (18 mm) DIX Insulator DIX Contact tip M8 x (28 mm) DIX 3-2-_._ M Contact tip M8 x (28 mm) DIX 3-2-_._ M8 CR-ZR Gas diffusor DIX / O - Ring (10 pcs.) Torch neck 0 DIX METZ Torch neck 22 DIX METZ Torch neck 45 DIX METZ Connecting piece DIX MES 300/ Connecting piece, MEPTZ DIX MEPS 300/ (without picture) Clamp sleeve (without picture) DIX SH ø Enter the required wire diameter only in millimeter, e.g.: 10 stands for 1.0 mm or 12 stands for 1.2 mm. Standard equipment for wire diameter.047 (1.2 mm) steel with gas nozzle diameter 19/32 (15 mm), DIX , (contact tip, DIX M8, recessed, gas diffussor DIX /1607). Use the hook spanner DIX SLT 4 to fix the torch heads. ll order dimensions abiding in mm respectively in m. 02/25

26 Torch heads DIX MFTZ 5200/5222/5245/5236 For FRONIUS torch sets (up to 350) MFTZ 52xx pplication Non- and low alloyed steels High alloyed steels luminium-, magnesium-, copper-and nickel alloys Small to medium material thicknesses Technical data (DIN EN ): Dual - circuit cooling system Gas nozzle: trapezoid thread CO 2 : Mixed gas: duty cycle 350/100% 300/100% Wire diameter: ( mm) Description Dimension Part name Part number Torch head 0 DIX MFTZ Torch head 22 DIX MFTZ Torch head 45 DIX MFTZ Torch head 36 DIX MFTZ Same TCP as Fronius. Other TCP`s on request. Liners, capillary liners and service tools you will find in chapter tools and accessories. 02/26

27 Spare parts and wear parts Torch heads DIX MFTZ 5200/5222/5245/ Description ø.906 ø.630 ø 15/32 Dimension Inch / Metric Part name Part number 1 Gas nozzle ID ø 11/32 (9 mm) DIX Gas nozzle ID ø 15/32 (12 mm) DIX Gas nozzle ID ø 19/32 (15 mm) DIX Insulator DIX For pos. 2 and 3 5 Contact tip ø.236 x DIX 3-1-_._ SR (ø 6 x 35 mm) 6 Contact tip M6 x (28 mm) DIX 3-2-_._ Contact tip M6 x (28 mm) DIX 3-2-_._ CR-ZR Tip adapter DIX GS 1-K Clamp nut DIX 4-1-MS Gas diffusor DIX 10-1-MS O - ring,.669 x.059 (17x1.5 mm) (10 pcs.) Torch neck 0 DIX MFTZ Torch neck 22 DIX MFTZ Torch neck 45 DIX MFTZ Torch neck 36 DIX MFTZ O - ring,.276 x.059 (7x1.5 mm) (10 pcs.) O - ring,.157 x.039 (4x1.0 mm) (10 pcs.) O - ring,.236 x.059 (6x1.5 mm) (10 pcs.) ø Enter the required wire diameter only in millimeter, e.g.: 08 stands for 0.8 mm or 10 stands for 1.0 mm. ll order dimensions abiding in mm respectively in m. 02/27

28 Torch heads DIX MFTZ 5900/5922/5945/5936 For FRONIUS torch sets (up to 400) MFTZ 59xx pplication Non- and low alloyed steels High alloyed steels luminium-, magnesium-, copper-and nickel alloys Small to medium material thicknesses Technical data (DIN EN ): Dual - circuit cooling system Gas nozzle: trapezoid thread CO 2 : Mixed gas: duty cycle 400/100% 350/100% Wire diameter: ( mm) Description Dimension Part name Part number Torch head 0 DIX MFTZ Torch head 22 DIX MFTZ Torch head 45 DIX MFTZ Torch head 36 DIX MFTZ Same TCP as Fronius. Other TCP`s on request. Liners, capillary liners and service tools you will find in chapter tools and accessories. 02/28

29 Spare parts and wear parts Torch heads DIX MFTZ 5900/5922/5945/ Description ø ø.748 ø 19/32 Dimension Inch / Metric.079 Part name Part number 1 Gas nozzle ID ø 19/32 (15 mm) DIX Contact tip M6 x (28 mm) DIX 3-2-_._ Contact tip M6 x (28 mm) DIX 3-2-_._ CR-ZR Contact tip M8 x (28 mm) DIX 3-2-_._ M Contact tip M8 x (28 mm) DIX 3-2-_._ M8 CR-ZR Gas diffusor DIX GVT Gas diffusor (10 pcs.) DIX GVT 590 K Gas diffusor DIX GVT 590/ Tip adapter M6 DIX GS 590 M Tip adapter M8 DIX GS 590 M O - ring,.787 x.059 (20x1.5 mm) (10 pcs.) Torch neck 0 DIX MFTZ Torch neck 22 DIX MFTZ Torch neck 45 DIX MFTZ Torch neck 36 DIX MFTZ O - ring,.276 x.059 (7x1.5 mm) (10 pcs.) O - ring,.157 x.039 (4x1.0 mm) (10 pcs.) O - ring,.236 x.059 (6x1.5 mm) (10 pcs.) ø Enter the required wire diameter only in millimeter, e.g.: 08 stands for 0.8 mm or 10 stands for 1.0 mm. ll order dimensions abiding in mm respectively in m. 02/29

30 Torch heads DIX MFTZ 5400/5422/5445/5436 For FRONIUS torch sets (up to 450) MFTZ 54xx pplication Non- and low alloyed steels High alloyed steels luminium-, magnesium-, copper-and nickel alloys Small to medium material thicknesses Technical data (DIN EN ): Dual - circuit cooling system Gas nozzle: trapezoid thread CO 2 : Mixed gas: duty cycle 450/100% 400/100% Wire diameter: ( mm) Description Dimension Part name Part number Torch head 0 DIX MFTZ Torch head 22 DIX MFTZ Torch head 45 DIX MFTZ Torch head 36 DIX MFTZ Same TCP as Fronius. Other TCP`s on request. Liners, capillary liners and service tools you will find in chapter tools and accessories. 02/30

31 Spare parts and wear parts Torch heads DIX MFTZ 5400/5422/5445/ Description ø ø.748 ø 19/32 Dimension Inch / Metric Part name Part number 1 Gas nozzle ID ø 33/64 (13 mm) DIX Gas nozzle ID ø 19/32 (15 mm) DIX Gas nozzle ID ø 45/64 (18 mm) DIX Insulator DIX Contact tip ø.315 x DIX 3-2-_._ SR (ø 8 x 45 mm) 6 Contact tip M6 x (28 mm) DIX 3-2-_._ Contact tip M6 x (28 mm) DIX 3-2-_._ CR-ZR Contact tip M8 x (28 mm) DIX 3-2-_._ M Contact tip M8 x (28 mm) DIX 3-2-_._ M8 CR-ZR Tip adapter M6 DIX GS 2 M Clamp nut DIX 4-2-MS Tip adapter M8 DIX GS 2 M Gas diffusor DIX O - ring,.866 x.079 (22x2 mm) (10 pcs.) Torch neck 0 DIX MFTZ Torch neck 22 DIX MFTZ Torch neck 45 DIX MFTZ Torch neck 36 DIX MFTZ O - ring,.276 x.059 (7x1.5 mm) (10 pcs.) O - ring,.157 x.039 (4x1.0 mm) (10 pcs.) O - ring,.236 x.059 (6x1.5 mm) (10 pcs.) ø Enter the required wire diameter only in millimeter, e.g.: 08 stands for 0.8 mm or 10 stands for 1.0 mm. ll order dimensions abiding in mm respectively in m. 02/31

32 Torch heads DIX MFTZ 5700/5722/5745/5736 For FRONIUS torch sets (up to 500) MFTZ 57xx pplication Gas nozzle with screw adapter DIX SD 5700 for extreme cases of application. The order designation you will find at the accessories list. Non- and low alloyed steels High alloyed steels luminium-, magnesium-, copper-and nickel alloys Large material thicknesses Technical data (DIN EN ): Dual - circuit cooling system Gas nozzle: with screw adapter CO 2 : Mixed gas: duty cycle 550/100% 500/100% Wire diameter: ( mm) Description Dimension Part name Part number Torch head 0 DIX MFTZ Torch head 22 DIX MFTZ Torch head 45 DIX MFTZ Torch head 36 DIX MFTZ Same TCP as Fronius. Other TCP`s on request. Liners, capillary liners and service tools you will find in chapter tools and accessories. 02/32

33 Spare parts and wear parts Torch heads DIX MFTZ 5700/5722/5745/ Description ø ø.866 ø 45/64 Dimension Inch / Metric Part name Part number Gas nozzle ID ø 19/32 (15 mm) DIX Gas nozzle ID ø 45/64 (18 mm) DIX Gas nozzle ID ø 53/64 (21 mm) DIX Contact tip DIX 3-2-_._ M Contact tip DIX 3-2-_._ M8 CR-ZR Gas diffusor DIX K Gas diffusor DIX O - ring,.787 x.067 (20x1.7 mm) (10 pcs.) Torch neck 0 DIX MFTZ Torch neck 22 DIX MFTZ Torch neck 45 DIX MFTZ Torch neck 36 DIX MFTZ O - ring,.276 x.059 (7x1.5 mm) (10 pcs.) O - ring,.157 x.039 (4x1.0 mm) (10 pcs.) O - ring,.236 x.059 (6x1.5 mm) (10 pcs.) ø Enter the required wire diameter only in millimeter, e.g.: 12 stands for 1.2 mm or 16 stands for 1.6 mm. ll order dimensions abiding in mm respectively in m. 02/33

34 ccessories for torch heads Gas nozzles For torch heads DIX MET 35x, METZ 52x, METR 358, MFTZ 52xx ø.787 ø 7/16 ø.787 ø.787 ø 15/ ø 7/ Description Dimension Inch / Metric ø.787 ø.906 ø 15/32 ø 15/ Part name Part number 1 Gas nozzle ID ø 7/16 (11 mm) DIX R Gas nozzle ID ø 7/16 (11 mm) DIX KR Gas nozzle ID ø 15/32 (12 mm) DIX R Gas nozzle ID ø 15/32 (12 mm) DIX K Gas nozzle ID ø 15/32 (12 mm) DIX KR Insulator For pos. 4 DIX K - short, R - reduced Other versions on request. ll order dimensions abiding in mm respectively in m. 02/34

35 ccessories for torch heads Gas nozzles For torch heads DIX MET 39x, METZ 59x, METR 398/59x, MFTZ 59xx 1 2 ø ø 7/16 ø ø 35/ Description Dimension Inch / Metric Part name Part number 1 Gas nozzle ID ø 7/16 (11 mm) DIX Gas nozzle ID ø 35/64 (14 mm) DIX ll order dimensions abiding in mm respectively in m. 02/35

36 ccessories for torch heads Gas nozzles For torch heads DIX METZ 54x, MFTZ 54xx ø.945 ø ø.945 ø 19/32 ø 19/32 ø 19/ Description Dimension Inch / Metric Part name Part number 1 Gas nozzle ID ø 19/32 (15 mm) DIX R Gas nozzle ID ø 19/32 (15 mm) DIX K Gas nozzle ID ø 19/32 (15 mm) DIX KR Insulator For pos. 2 DIX K - short, R - reduced Other versions on request. ll order dimensions abiding in mm respectively in m. 02/36

37 ccessories for torch heads Gas nozzles For torch heads DIX METZ 56x ø.945 ø 19/ ø ø ø 19/32 ø 45/64 Description Dimension Inch / Metric Part name Part number 1 Gas nozzle ID ø 19/32 (15 mm) DIX R Gas nozzle ID ø 19/32 (15 mm) DIX Gas nozzle ID ø 45/64 (18 mm) DIX Insulator DIX For pos. 2 5 Screw adapter DIX SD 2-404/ R - reduced Other versions on request. ll order dimensions abiding in mm respectively in m. 02/37

38 ccessories for torch heads Gas nozzles For torch heads DIX METZ 57x, MFTZ 57xx ø.748 Description ø 19/ ø.866 ø.984 ø 45/64 ø 53/ Dimension Inch / Metric Part name Part number 1 Gas nozzle ID ø 19/32 (15 mm) DIX Gas nozzle ID ø 45/64 (18 mm) DIX Gas nozzle ID ø 53/64 (21 mm) DIX Other versions on request. ll order dimensions abiding in mm respectively in m. 02/38

39 ccessories for torch heads Gas nozzles For torch heads DIX MSZ/MCZ 305, METZ 57x, MFTZ 57xx ø.787 Description ø.906 ø 19/ ø ø 45/64 ø 53/64 Dimension Inch / Metric Part name Part number 1 Gas nozzle ID ø 19/32 (15 mm) DIX SD Gas nozzle ID ø 45/64 (18 mm) DIX SD Gas nozzle ID ø 53/64 (21 mm) DIX SD Screw adapter DIX SD Other versions on request. ll order dimensions abiding in mm respectively in m. 02/39

40

41 Contents 02/ Robotic and automatic applications MIG/MG, TIG Shock sensor / SS Shock sensor / SS Torch bracket, fixed version / PHF Torch bracket, adjustable version / PHW For TIG Torch bracket, fixed version PHF Torch bracket - system / PHS 600 PHS For PUSH-PULL and PUSH-PUSH Torch bracket / MEP

42 Shock sensor SS 100 For robotic and automatic applications Properties Crash-protection of robot, welding torch and welding fixture at collision in set up and automatic mode Quick shut down of the robot through program stop or emergency stop Precise reset after deflection Low weight MIG/MG application sample pplication For DINSE torch systems gas cooled DIX MET / METT 310 liquid cooled DIX METZ / METTZ 600 For DINSE torch brackets DIX PHF 100, PHW 100, PHF WIG application sample Technical data (DIN EN ): Reset accuracy: ± 0.03 mm 400 mm to robotic flange Deflection range: 20 Switch class: Opener Switching capacity: 30V DC/0.5 Dimension (D/H): ø (ø 78.5 / 65 mm) Weight: 660 g Cable length: ( mm) dapter flange DIX DF 6xxx Bore pattern dependent of robot type Description Dimension Inch / Metric Shock sensor ø (ø 78.5 / / 65 mm) Information to the appropriate adapter flanges DF you will find in chapter TOOLS and CCESSORIES. Part name Part number DIX SS Spare parts and wear parts 1 Dust boot DIX SS Switch set DIX SS Service tools you will find in chapter tools and accessories. 02/42

43 Shock sensor SS 200 For robotic and automatic applications Properties Crash-protection of robot, welding torch and welding fixture at collision in set up and automatic mode Quick shut down of the robot through program stop or emergency stop Precise reset after deflection Low weight MIG/MG application sample pplication For DINSE torch systems gas cooled DIX MEPTT 310 liquid cooled DIX MEPTTZ 600 For DINSE torch brackets DIX MEP 200(E)(T) 1 2 WIG application sample Technical data (DIN EN ): Reset accuracy: ± 0.03 mm 400 mm to robotic flange Deflection range: 20 Switch class: Opener Switching capacity: 30V DC/0.5 Dimension (D/H): ø (ø 78.5 / 65 mm) Weight: 660 g Cable length: ( mm) dapter flange DIX DF 6xxx Bore pattern dependent of robot type Description Dimension Inch / Metric Shock sensor ø (ø 78.5 / / 65 mm) Information to the appropriate adapter flanges DF you will find in chapter TOOLS and CCESSORIES. Part name Part number DIX SS Spare parts and wear parts 1 Dust boot DIX SS Switch set DIX SS Service tools you will find in chapter tools and accessories. 02/43

44 Torch bracket, fixed PHF 100 / adjustable PHW 100 For robotic and automatic applications MIG/MG Properties ll common TCP s (different lengths and angles) with adapter flanges and further retainers attainable Torch brackets made of aluminium cast alloy High mechanical strength High dimension accuracy Low weight Very good corrosion resistance Flexible TCP adjustment by adjustable torch bracket pplication For DINSE torch systems gas cooled DIX MET / METT 310 liquid cooled DIX METZ / METTZ 600 Technical data Torch bracket, fixed PHF 100 Torch bracket, adjustable PHW 100 TCP for torch heads, 45 without offset, with shock sensor DIX SS 100: 400 mm to robotic flange Torch bracket, fixed PHF 100 Separable and double separable version, with shock sensor DIX SS 100 (application sample) Torch bracket, adjustable PHW 100 Separable and double separable version, with shock sensor DIX SS 100 (application sample) 4 2 B 02/44 Description Part name Part number Torch bracket, fixed DIX PHF B Torch bracket, adjustable DIX PHW Spare parts and wear parts 1 Bracket DIX FH Retainer DIX H 100 (0 ) Rocker DIX WI djustable bracket DIX WH Service tools you will find in chapter tools and accessories.

45 Torch bracket, fixed PHF 110 For robotic and automatic applications TIG Properties ll common TCP s (different lengths and angles) with adapter flanges and further retainers attainable Torch brackets made of aluminium cast alloy High mechanical strength High dimension accuracy Low weight Very good corrosion resistance Insulation by insulating sleeve pplication For DINSE torch systems liquid cooled DIX METZ / METTZ 600 Technical data: Torch bracket, fixed PHF 110 ngle, horizontal: 30 TCP for torch heads, with shock sensor DIX SS 100: 437 mm to robotic flange (electrode stand out: 5 mm) 1 2 Pistolenhalter, Fest PHF 110 Separable and double separable version, with shock sensor DIX SS 100 (application sample) Description Part name Part number Torch bracket, fixed DIX PHF Spare parts and wear parts 1 Fixed bracket DIX FH Retainer DIX H 110/011 (30 ) Service tools you will find in chapter tools and accessories. 02/45

46 Torch bracket - system, PHS 600 / PHS 625 For robotic and automatic applications MIG/MG Properties ll established TCP`s (different lengths and angles) reachable by PH-Jointer and other PH-Retainer Bracket parts made of high-strength aluminium High mechanical strength High dimension accuracy Low weight Very good corrosion resistance Self-locking joint screw connection dvantage High flexibility New clamping technique Mounting without PH-Jointer possible pplication For DINSE torch heads gas cooled DIX MET / METT 310 liquid cooled DIX METZ / METTZ PH-System PH 600 Separable version, with schock sensor DIX SS 100 (application sample) PH-System PHS 625, with PH-Jointer (+ 25 mm) Separable version, with schock sensor DIX SS 100 (application sample) ngle (standard 90 ) continuously adjustable 2 Description Part name Part number 1 PH-System DIX PHS PH-System DIX PHS /46 Other torch bracket - systems on request.

47 Spare parts and wear parts Torch bracket - system DIX PHS 6xx L 4 Description Dimensions Inch / Metric Part name Part number 1 PH-Torch set DIX PHG PH-Jointer L = (104 mm) DIX PHV PH-Jointer L = (129 mm) DIX PHV (without picture) 3 PH-Retainer DIX PH Clamp sleeve, complete DIX SH Other PH-Jointer lengths on request. 02/47

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