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1 High Performance & Environmental Friendly Gas-fired power generation -Mitsubishi Gas fired GTCC Power Plant- Toshiyuki HASHI DOC. GTCC October MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved.
2 Content 1. Introduction 2. Feature of Mitsubishi GTCC 3. Latest GT and GTCC Technology GT : Gas Turbine GTCC: Gas Turbine Combined Cycle 2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved. 1
3 1. Introduction 2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved.
4 Power Supply and Demand Outlook Luzon Grid needs a TOTAL ADDITIONAL CAPACITY of 10,500 MW through 2030 to meet the demand and required reserve Required Reserve Margin Required Additional Capacity Project Demand AAGR % = 4.79 Source: DOE, Philippine Energy Plan, MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved. 3
5 Mitsubishi Main products for Power Generation Combined Cycle Power Plant Steam Turbine Gas Turbine Geothermal Power Plant Boiler Gas /Diesel Engine Power Plant Wind Turbine Lithium-ion Secondary Battery Hydro Turbine 2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved. 4
6 Remarkable progress in GTCC Efficiency Efficiency Generator Air Fuel 20 0 Gas Turbine HRSG Generator Condenser GTCC Steam Turbine
7 2. Feature of Mitsubishi GTCC 2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved.
8 Evolution of MHI GTCC Performance (60Hz) ISO Standard (1 on 1) Combined Cycle Gross Efficiency Gas Turbine and C/C Gross Output C/C Gross Efficiency (LHV%) 60 M501F3 M501GAC M501G1 M501J C/C Gross Power Output (MW) M501J 470 M501GAC M501G M501F3 327 C/C G/T Turbine Inlet Temperature (ºC) 1600 F Series G Series J Series 2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved. 7
9 World Wide Experiences of Mitsubishi Gas Turbine M501J 17 M701J 2 Total:19units Ireland 2 U.K. 13 Netherlands 4 M501G 67 M701G 11 Total:78units Grand Total : 601 units (includes 412 Heavy Duty (D,F,G,J class) units) Russia 1 Slovakia 2 China 28 Ukraine 5 Italy 5 Azerbaijan 2 Turkey 7 Korea 24 Uzbekistan 3 Spain 7 Syria 4 Japan 182 Israel 1 Iran 11 Macau 3 Kuwait 4 Algeria 6 India 10 Hong Kong 7 Qatar 14 Egypt 6 Taiwan 22 Vietnam 3 Saudi Arabia 35 Philippines 7 U.A.E. 6 Malaysia 3 Pakistan 1 Singapore 6 Nigeria 2 Thailand 32 Bangladesh 5 Indonesia 25 Australia 6 M501F 73 M701F 125 Total:198units Mexico 21 M501D 25 M701D 92 Total:117units Japan 182 Asia 180 Middle East Africa 97 Americas 96 Europe 39 Oceania 7 Honduras 1 Peru 3 Canada 6 U.S.A. 57 Dominica 1 As of August/2013 New Zealand 1 Chile 2 Argentin a MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved. 8
10 MHI Advanced Technology and High Reliability Research and Development High level Analysis Technology Main Fuel Pilot Fuel Combustion Cooling Aerodynamic Material Directional High Temp. Solidification metal Low Hig Velocity h Precision casting blade Solidification analysis blade Design and Manufacturing Component Verification High pressure combustion test Turbine blade & vane verification test Feed back to Research and Development Compressor model test Creep test Feed back to Design and Manufacturing MHI Takasago Machinery Works Verification Demonstration facility for C/C power plant in MHI Takasago (T-point) Sophisticated Measuring Technology Turbine blade telemeter vibrating stress measurement 2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved. 9
11 Award Winners Philippine ILIJAN 1200MW M501G x 4 U.S.A FPL Lauderdale M501F x 4 over 96% availability. 0.48% forced outage rate. availability: 93.0% Reliability: 99.3% Mexico Chihuahua M501F3 x 2 Plant Reliability: 99.05% (Gas Turbine: 100%) 2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved. 10
12 Philippines KEILCO Ilijan Combined Cycle Power Plant <M501G> < First G Type Gas Turbine in Philippines > Power Output Gas Turbine MW x 4 Steam Turbine MW x 2 Total MW x 2 Configuration Multi-Shaft Configuration (2 GT + 2 HRSG + 1 ST) x 2 Commercial Operation 2002 ~ 2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved. 11
13 3. Latest GT and GTCC Technology 2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved.
14 J class GTCC Delivery Started Verification Test Complete Successfully finished J class gas turbine at T-point Delivery Started in 2011 Delivery for 2,900MW (M501J 6units) Kansai Electric Power Company - put in commercial operation in August MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved. 13
15 J Series Gas Turbine ( ) 1700 National Project 1700 GT Technical Feedback from National Project Turbine Inlet Temperature 1600 J series GT G series GT EGR combustion system Innovated material Advanced compressor Innovated cooling technology Advanced turbine Advanced TBC Applying G engine experience Proven features with high reliability Cold End Generator Drive 2-Bearing Rotor 4-Stage Turbine Individual Combustors Stacked Disk Type Rotor Cooled & Filtered Rotor Air G J Year 14
16 Key Technology for High Performance J Target : C/C efficiency : > 61% (M501J:470MW / M701J:680MW) High Pressure Raito Compressor Experience from G Engine Steam Cooled Combustor Experience from G Engine Turbine Technologies from National Project Combustor Proven G Combustor - Well experienced DLN combustor - Steam cooled liner Compressor Validated G Compressor - 23:1 pressure ratio - 3D profile - Improved inlet duct Turbine Proven G Turbine + National Project technologies - Advanced TBC + Cooling - High efficient aerodynamic technology - Cooled row4 blade Row1 blade 2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved. 15
17 J Class Gas Turbine To the Market T Point M501J Kansai Electric Power Company M501J KOREA (4 projects) M501J TAIWAN (1 project) M701J Tokyo Electric Power Company Manufacturing Commissioning Manufacturing Commercial Operation Installation Manufacturing Approx. 12,000hrs operation and 140starts (Aug,2013) Start commercial Operation (1 st unit) (Aug,2013) Operation Starts Installation 1 st unit Operation Starts (6 Units) Manufacturing Installation 1 st unit M501J GTCC X 6units (2on1 x 3 blocks) Manufacturing 6 Units operating In simple cycle mode Installation M501J GTCC X 6units M501J GTCC X 10units (2on1 x 5 blocks) Operation Starts M701J GTCC X 2units Operation Starts
18 Ready to deliver Most Advanced M501J GTCC Engineering work completed HRSG Gas Turbine (GT) Inside Turbine Building CONDENSER ST GEN GT ST GEN GT Single Shaft Overview Steam Turbine (ST) 430MW class of M501J 1on1 Single Shaft GTCC MHI s reliable & high efficiency GTCC matches the infrastructure of the Philippines MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved. 17
19 2012 MITSUBISHI HEAVY INDUSTRIES, LTD. 18 All Rights Reserved. This document contains information proprietary to Mitsubishi Heavy Industries, LTD. It is submitted in confidence and is to be used solely for the purpose for which it is furnished and returned upon request. This document and such information is not be reproduced, transmitted, disclosed or used otherwise in whole or in part without the written authorization of Mitsubishi Heavy Industries, LTD MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved. 18 MITSUBISHI HEAVY INDUSTRIES, LTD.
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