STANDARD CONSTRUCTION JOINT DETAILS
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1 STANDARD CONSTRUCTION JOINT DETAILS Not subject to hydrostatic pressure Reinforcing continuous through joint. Nominal x 4 (50 mm x 00 mm) or x 6 (50 mm x 50 mm) key centered in joint. Subject to hydrostatic pressure Reinforcing continuous through joint. Nominal x 4 (50 mm x 00 mm) or x 6 (50 mm x 50 mm) key centered in joint. Walls & Slabs Step Step Joint Waterproofing: Clean joint thoroughly. Between pours, apply Xypex Concentrate slurry to joint surfaces at the rate of.0 lb./sq. yd. (.0 kg/m ). Sealing Strip: Clean pre-formed groove thoroughly. Apply Xypex Concentrate slurry to groove at the rate of.5 lb./sq. yd. (0.8 kg/m ). Fill groove with Xypex Concentrate Dry-Pac and pack tightly. Pre-formed groove may be offset to either side of joint. Note : Schematic diagram shows Xypex application details only and does not depict standard Note : Schematic drawing shows Xypex Coating application. Specifier may consider the
2 STANDARD CONSTRUCTION JOINT DETAILS Not subject to hydrostatic pressure Nominal x 4 (50 mm x 00 mm) or x 6 (50 mm x 50 mm) key centered in joint. Reinforcing continuous through joint. Subject to hydrostatic pressure Reinforcing continuous through joint. Nominal x 4 (50 mm x 00 mm) or x 6 (50 mm x 50 mm) key centered in joint. Walls / Slab Interface Step Step Joint Waterproofing: Clean joint thoroughly. Between pours, apply Xypex Concentrate slurry to joint surfaces at the rate of.0 lb./sq. yd. (.0 kg/m ). Sealing Strip: Clean pre-formed groove thoroughly. Apply Xypex Concentrate slurry to groove at the rate of.5 lb./sq. yd. (0.8 kg/m ). Fill groove with Xypex Concentrate Dry-Pac and pack tightly. Pre-formed groove may be offset to either side of joint. Note : Schematic diagram shows Xypex application details only and does not depict standard Note : Schematic drawing shows Xypex Coating application. Specifier may consider the
3 CONCRETE WALL AND SLAB BELOW GRADE Step Step Step Between pours, apply Xypex Concentrate slurry to joint surfaces at the rate of.0 lb./sq. yd. (.0 kg/m ). In sealing strip, apply one slurry coat of Xypex Concentrate at the rate of.5 lb./sq. yd. (0.8 kg/m ) then fill slot to surface with Xypex Concentrate in Dry-Pac form. Apply one coat of Xypex Concentrate to wall and slab surfaces as indicated at the rate of.5 lb./sq. yd. (0.8 kg/m ). Where poor drainage conditions exist or high hydrostatic pressures are anticipated, also apply a coat of Xypex Modified to wall and slab surfaces at the rate of lb./sq. yd. ( kg/m ). Note : Schematic diagram shows Xypex application details only and does not depict standard Note : Schematic drawing shows Xypex Coating application. Specifier may consider the
4 FOUNDATION WALL INSIDE APPLICATION Step Step Step Between pours, apply Xypex Concentrate slurry to joint surfaces at the rate of.0 lb./sq. yd. (.0 kg/m ). In sealing strip, apply one slurry coat of Xypex Concentrate at the rate of.5 lb./sq. yd. (0.8 kg/m ), then fill slot to surface with Xypex Concentrate in Dry-Pac form. Apply one slurry coat of Xypex Concentrate to wall and slab surfaces as indicated at the rate of.5 lb./sq. yd. (0.8 kg/m ). Where poor drainage conditions exist or high hydrostatic pressures are anticipated, also apply a coat of Xypex Modified to wall and slab surfaces at the rate of lb./sq. yd. ( kg/m ). Note : Schematic diagram shows Xypex application details only and does not depict standard Note : Schematic drawing shows Xypex Coating application. Specifier may consider the 4
5 RETAINING WALL Step Step Step Between pours, apply Xypex Concentrate slurry to joint surfaces at the rate of.0 lb./sq. yd. (.0 kg/m ). In sealing strip, apply one slurry coat of Xypex Concentrate at the rate of.5 lb./sq. yd. (0.8 kg/m ), then fill slot to surface with Xypex Concentrate in Dry-Pac form. Apply one coat of Xypex Concentrate to wall face and over sealing strip at the rate of.5 lb./sq. yd. (0.8 kg/m ). Note : Schematic diagram shows Xypex application details only and does not depict standard Note : Schematic drawing shows Xypex Coating application. Specifier may consider the 5
6 C O N C R E T E B L O C K WA L L B E L O W G R A D E E X T E R I O R A P P L I C AT I O N MEGAMIX I Step Step Step Prior to placement of the concrete wall and slab, apply one slurry coat of Xypex Concentrate to joint surfaces at the rate of lb./sq. yd. ( kg/m ). In sealing strip, apply one slurry coat of Xypex Concentrate at the rate of.5 lb/sq. yd. (0.8 kg/m ), then fill slot to surface with Xypex Concentrate in Dry-Pac form. To exterior wall surface and footing apply one coat of Xypex Concentrate at the rate of.0 lb./sq. yd. (.0 kg/m ). After the Concentrate has set but while it is still green, apply a coat of Xypex Megamix I at the rate of.5 lb./sq. yd. (5.5 kg/m ). Note: Because of the variances in the quality of concrete block (e.g. cement, content, porosity, etc.), please consult your Xypex technical representative. Schematic diagram shows Xypex coatings application only and does not depict the standard requirements for waterstops, expansion joint sealants, or pointing repairs that may be required. Refer to Standard Specifications for further information. 6
7 CONCRETE BLOCK WALL BELOW GRADE INSIDE APPLICATION MEGAMIX I Step Step Step Prior to placement of the concrete wall and slab, apply one slurry coat of Xypex Concentrate to joint surfaces at the rate of lb./sq. yd. ( kg/m ). In sealing strip, apply one slurry coat of Xypex Concentrate at the rate of.5 lb/sq. yd. (0.8 kg/m ), then fill slot to surface with Xypex Concentrate in Dry-Pac form. To inside wall surface apply one coat of Xypex Concentrate at the rate of.0 lb./sq. yd. (.0 kg/m ). After the Concentrate has set but while it is still green, apply a coat of Xypex Megamix I at the rate of.5 lb./sq. yd. (5.5 kg/m ). Note: Because of the variances in the quality of concrete block (e.g. cement, content, porosity, etc.), please consult your Xypex technical representative. Schematic diagram shows Xypex coatings application only and does not depict the standard requirements for waterstops, expansion joint sealants, or pointing repairs that may be required. Refer to Standard Specifications for further information. 7
8 CONCRETE BLOCK WALL ABOVE GRADE EXTERIOR APPLICATION Step Apply one slurry coat of Xypex Concentrate at the rate of.5 lb./sq. yd. (0.8 kg/m ). Coating should extend to ground level. Where poor quality block is encountered, a second coat of Xypex Concentrate should be applied at the rate of lb./sq. yd. ( kg/m ). Wall sections should be defined before application and each of these sections should be completed during the same day to obtain maximum uniformity in appearance. Because of the variances in the quality of concrete block (e.g. cement content, porosity, etc.), please consult your Xypex technical representative. Note : Schematic diagram shows Xypex application details only and does not depict standard Note : Schematic drawing shows Xypex Coating application. Specifier may consider the alternative use of Xypex Dry Shake (DS-Series), Xypex Additive (Admix C-Series) or Xypex Megamix I, where 8
9 PARKING DECK Step Between pours, apply Xypex Concentrate slurry to all joint surfaces at the rate of.0 lb./sq. yd. (.0 kg/m ). Step In sealing strip, apply one coat of Xypex Concentrate at the rate of.5 lb./sq. yd. (0.8 kg/m ), then fill slot to surface with Xypex Concentrate in Dry-Pac form. Step To slab, apply one coat of Xypex Concentrate at the rate of lb./sq. yd. ( kg/m ). After the Concentrate has set but while it is still green, apply a coat of Xypex Modified at the rate of lb./sq. yd. ( kg/m ). Note : Schematic diagram shows Xypex application details only and does not depict standard Note : Schematic drawing shows Xypex Coating application. Specifier may consider the 9
10 ROOF / PLAZA DECK Step Between pours, apply Xypex Concentrate slurry to all joint surfaces at the rate of.0 lb./sq. yd. (.0 kg/m ). Step In sealing strip, apply one coat of Xypex Concentrate at the rate of.5 lb./sq. yd. (0.8 kg/m ), then fill slot to surface with Xypex Concentrate in Dry-Pac form. Step To slab and adjacent curb wall apply one coat of Xypex Concentrate at the rate of lb./sq. yd. ( kg/m ). After the Concentrate has set but while it is still green, apply a coat of Xypex Modified at the rate of lb./sq. yd. ( kg/m ). Use appropriate material for protection against sudden thermal changes. Note : Schematic diagram shows Xypex application details only and does not depict standard Note : Schematic drawing shows Xypex Coating application. Specifier may consider the 0
11 ELEVATOR PIT / SUMP PIT Step In sealing strip, apply one coat of Xypex Concentrate at the rate of.5 lb./sq. yd. (0.8 kg/m ), then fill slot to surface with Xypex Concentrate in Dry-Pac form. Step Apply one slurry coat of Xypex Concentrate to walls and floor slab at a rate of lb./sq. yd. ( kg/m ). After the Concentrate has set but while it is still green, apply a coat of Xypex Modified at the rate of lb./sq. yd. ( kg/m ). For hydraulic elevators, please contact your Xypex representative for detail drawings. Note : Schematic diagram shows Xypex application details only and does not depict standard Note : Schematic drawing shows Xypex Coating application. Specifier may consider the
12 PLANTER Step Step Step Between pours, apply Xypex Concentrate slurry to all joint surfaces at the rate of.0 lb./sq. yd. (.0 kg/m ). Apply one slurry coat of Xypex Concentrate at the rate of.5 lb./sq. yd. (0.8 kg/m ) to all interior wall and floor surfaces. After slurry coat has set but while it is still green, apply a cove strip of Xypex Modified mortar over interior slab/wall construction joint. Note : Schematic diagram shows Xypex application details only and does not depict standard Note : Schematic drawing shows Xypex Coating application. Specifier may consider the
13 TUNNEL Step Between pours, apply Xypex Concentrate slurry to all joint surfaces at the rate of.0 lb./sq. yd. (.0 kg/m ). Step In sealing strip, apply one coat of Xypex Concentrate at the rate of.5 lb./sq. yd. (0.8 kg/m ), then fill slot to surface with Xypex Concentrate in Dry-Pac form. Step To all ceiling, wall, and floor surfaces, apply one slurry coat of Xypex Concentrate at the rate of lb./sq. yd. ( kg/m ). After the Concentrate has set but while it is still green, apply a coat of Xypex Modified at the rate of lb./sq. yd. ( kg/m ). Note : Schematic diagram shows Xypex application details only and does not depict standard Note : Schematic drawing shows Xypex Coating application. Specifier may consider the
14 SWIMMING POOL Step Step Step Between pours, apply Xypex Concentrate slurry to all joint surfaces at the rate of.0 lb./sq. yd. (.0 kg/m ). In sealing strip, apply one slurry coat of Xypex Concentrate at the rate of.5 lb./sq. yd. (0.8 kg/m ), then fill slot to surface with Xypex Concentrate in Dry-Pac form. To pool deck and all interior wall and floor surfaces, apply one slurry coat of Xypex Concentrate at a rate of lb./sq. yd. ( kg/m ). After the Concentrate has set but while it is still green, apply a coat of Xypex Modified at a rate of lb./sq. yd. ( kg/m ). In new construction, Xypex Concentrate DS- or Xypex Admix is recommended for pool deck and floor surfaces. Please refer to product data sheets. Note : Schematic diagram shows Xypex application details only and does not depict standard Note : Schematic drawing shows Xypex Coating application. Specifier may consider the 4
15 SEWAGE PLANT CLARIFIER TANK Step Between pours, apply Xypex Concentrate slurry to all joint surfaces at the rate of.0 lb./sq. yd. (.0 kg/m ). Step In sealing strip, apply one coat of Xypex Concentrate at the rate of.5 lb./sq. yd. (0.8 kg/m ), then fill slot to surface with Xypex Concentrate in Dry-Pac form. Step To all ceiling, wall, and floor surfaces, apply one slurry coat of Xypex Concentrate at the rate of lb./sq. yd. ( kg/m ). After the Concentrate has set, but while it is still green, apply a coat of Xypex Modified at the rate of lb./sq. yd. ( kg/m ). Note : Schematic diagram shows Xypex application details only and does not depict standard Note : Schematic drawing shows Xypex Coating application. Specifier may consider the 5
16 SEWAGE PLANT DIGESTER TANK Step Between pours, apply Xypex Concentrate slurry to all joint surfaces at the rate of.0 lb./sq. yd. (.0 kg/m ). Step In sealing strip, apply one coat of Xypex Concentrate at the rate of.5 lb./sq. yd. (0.8 kg/m ), then fill slot to surface with Xypex Concentrate in Dry-Pac form. Step To all wall and slab surfaces, apply one slurry coat of Xypex Concentrate at the rate of lb./sq. yd. ( kg/m ). After the Concentrate has set, but while it is still green, apply a coat of Xypex Modified at the rate of lb./sq. yd. ( kg/m ). Note : Schematic diagram shows Xypex application details only and does not depict standard Note : Schematic drawing shows Xypex Coating application. Specifier may consider the 6
17 RESERVOIR / WET WELL Step Between pours, apply Xypex Concentrate slurry to all joint surfaces at the rate of.0 lb./sq. yd. (.0 kg/m ). Step In sealing strip, apply one coat of Xypex Concentrate at the rate of.5 lb./sq. yd. (0.8 kg/m ), then fill slot to surface with Xypex Concentrate in Dry-Pac form. Step To interior walls, slab and exterior of roof area, apply one slurry coat of Xypex Concentrate at the rate of lb./sq. yd. ( kg/m ). After the Concentrate has set, but while it is still green, apply a coat of Xypex Modified at the rate of lb./sq. yd. ( kg/m ). Note : Schematic diagram shows Xypex application details only and does not depict standard Note : Schematic drawing shows Xypex Coating application. Specifier may consider the 7
18 UNDERGROUND VAULT / DRY WELL Step Between pours, apply Xypex Concentrate slurry to all joint surfaces at the rate of.0 lb./sq. yd. (.0 kg/m ). Step In sealing strip, apply one coat of Xypex Concentrate at the rate of.5 lb./sq. yd. (0.8 kg/m ), then fill slot to surface with Xypex Concentrate in Dry-Pac form. Step To interior floor areas and exterior walls and roof, apply one slurry coat of Xypex Concentrate at the rate of lb./sq. yd. ( kg/m ). After the Concentrate has set, but while it is still green, apply a coat of Xypex Modified at the rate of lb./sq. yd. ( kg/m ). Note : Schematic diagram shows Xypex application details only and does not depict standard Note : Schematic drawing shows Xypex Coating application. Specifier may consider the 8
19 PRECAST CONCRETE MANHOLE 4 4 PATCH N PLUG Step Step Step Step 4 Place block in joints to allow in. ( - 9 mm) gap between precast sections. Fill exterior gap with Xypex Patch n Plug grout. Apply one slurry coat of Xypex Concentrate to the interior gap at the rate of.5 lb./sq. yd. (0.8 kg/m ), then fill gap to surface with Xypex Concentrate in Dry-Pac form. Apply one slurry coat of Xypex Concentrate to interior of bottom ring, floor and exterior walls at the rate of lb./sq. yd. ( kg/m ). After placement of concrete trough, apply one slurry coat of Xypex Concentrate at the rate of.5 lb./sq. yd. (0.8 kg/m ) to its surface. Note : Schematic diagram shows Xypex application details only and does not depict standard Note : Schematic drawing shows Xypex Coating application. Specifier may consider the 9
20 STANDARD METAL PIPE DETAIL Step Apply Xypex Concentrate slurry to the groove at the rate of.5 lb./sq. yd. (0.8 kg/m ). Step Fill groove to surface with Xypex Concentrate in Dry-Pac form and pack tightly. Brush Dry-Pac liberally with water and apply a Xypex Concentrate slurry over the Dry-Pac at the rate of.5 lb./sq. yd. (0.8 kg/m ). Note : Schematic diagram shows Xypex application details only and does not depict standard Note : Schematic drawing shows Xypex Coating application. Specifier may consider the 0
21 FERRO-CEMENT BOAT / CAISSON / FLOATING DOCK Step Step Apply one slurry coat of Xypex Concentrate to hull exterior, gunwhales, and all exterior decks at the rate of.5 lb./sq. yd. (0.8 kg/m ). Apply one coat of Xypex Modified to interior surface of hull at the rate of.5 lb./sq. yd. (0.8 kg/m ). In the case of sealed, hollow-core caissons, step is eliminated and the Concentrate slurry coat in step should extend over entire exterior of unit. Note : Schematic diagram shows Xypex application details only and does not depict standard Note : Schematic drawing shows Xypex Coating application. Specifier may consider the
22 BRIDGE 4 Step Step Step Step 4 Apply one slurry coat of Xypex Concentrate to structural slab at the rate of.5 lb./sq. yd. (0.8 kg/m ). Apply one slurry coat of Xypex Concentrate to joint surface between parapet wall and bridge deck at the rate of.0 lb./sq. yd. (.0 kg/m ). Xypex must be applied no more than 4 hours prior to concrete placement. Apply a cove strip of Xypex Modified mortar over slab/wall construction joint so that the cove extends in. (5 mm) up the wall and in. (5 mm) out on to the deck surface. Apply one slurry coat of Xypex Concentrate to wall surfaces at the rate of.5 lb./sq. yd. (0.8 kg/m ). Note : Schematic diagram shows Xypex application details only and does not depict standard Note : Schematic drawing shows Xypex Coating application. Specifier may consider the
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