Section SEWER PIPE INSTALLATION AND TESTING

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1 PART 1 - GENERAL Section SEWER PIPE INSTALLATION AND TESTING 1-1. SCOPE. This section covers the installation and testing of all sewer pipe furnished under the following specification sections: Concrete Pipe Pipe trenching, embedment, and backfill are covered in the Trenching and Backfilling section DELIVERY, STORAGE, AND HANDLING. Shipping shall be in accordance with the Shipping section. Handling and storage shall be in accordance with the Handling and Storage section. Pipe, fittings, and appurtenances shall be transported, stored, and handled in a manner which prevents damage. Hooks shall not be permitted to come in contact with joint surfaces. Plastic pipe shall be shaded if necessary to prevent curvature due to thermal expansion. Damaged pipe and fittings shall be removed from the site LAYING SCHEDULE. Not used. PART 2 - PRODUCTS 2-1. MATERIALS. Sewer pipe materials are specified in the pipe sections. PART 3 - EXECUTION 3-1. ALIGNMENT. Piping shall be laid to the lines and grades indicated on the Drawings. Laser beam equipment or surveying instruments shall be used to maintain alignment and grade. At least one elevation measurement shall be made on each length of pipe. If laser beam equipment is used, periodic elevation measurements shall be made with surveying instruments to verify accuracy of grades. If such measurements indicate thermal deflection of the laser beam due to differences between the ( ) -1-

2 ground temperature and the air temperature within the pipe, precautions shall be taken to prevent or minimize further thermal deflections LAYING PIPE. Pipe shall be protected from lateral displacement by embedment material installed as specified in the Trenching and Backfilling section. Pipe shall not be laid in water or under unsuitable weather or trench conditions. Pipe laying shall begin at the lowest elevation with bell ends facing the direction of laying, except when reverse laying is permitted by Engineer. Foreign material shall be kept out of the pipe during installation. No debris, tools, clothing, or other foreign objects shall be placed in the pipe. Whenever pipe laying is stopped, the open end of the pipe shall be closed with a tight-fitting end board to keep out soil. The end board shall have perforations to admit water and prevent flotation of the pipe in the event the trench becomes flooded. Core holes and handling holes in concrete pipe shall be repaired by cementing a properly shaped concrete plug in place with epoxy cement or by other methods acceptable to Engineer. Plugs shall be provided by the pipe manufacturer and shall be sized and designed to match the pipe supplied JOINTING. All joint preparation and jointing procedures shall comply with the instructions and recommendations of the manufacturer Rubber Gasketed Joints. Rubber gaskets shall be positioned on the joint in accordance with the manufacturer's recommendations. Immediately before joints are pushed together, all joint surfaces shall be thoroughly cleaned and coated with the lubricant furnished with the pipe. The gasket shall be lubricated and positioned in the spigot groove so that the gasket is distributed uniformly around the pipe circumference. The position of the rubber gasket shall be checked with a feeler gauge after each joint is completed. If the gasket is not in the proper position, the joint shall be pulled apart, the gasket removed and discarded, and the joint re-assembled using a new, properly lubricated gasket. Joint lubricant shall be stored in closed containers and shall be kept clean. When installing pipe in cold weather, the joint surfaces and gaskets shall be kept warm and the joint lubricant shall be protected from freezing. For rubber and steel joints, each exterior joint recess shall be filled with joint grout. A diaper shall be used to prevent foreign material from entering the joint ( ) -2-

3 recess before grouting and to serve as a form for the grout. Each diaper shall be of sufficient length to encircle the pipe, leaving enough space between the ends to allow the grout to be poured. Joint grout shall be poured between the diaper and the pipe and shall be allowed to run down to the bottom of the pipe. The grout shall be rodded while being poured, using a stiff wire curved to the approximate shape of the pipe. Each joint recess shall be completely filled with grout for the full circumference of the pipe. Not less than two lengths of pipe shall be in final position in advance of exterior joint grouting. If placing of pipe embedment is resumed before the grout has attained initial set, care shall be taken to prevent damage to the grout while placing and compacting embedment material. After trench backfilling has been completed, the interior joint recess of pipe with rubber and steel joints shall be filled with mortar following the recommendations of the pipe manufacturer. Joint surfaces shall be damp, but free from standing water, when the mortar is placed. Mortar shall be thoroughly compacted to completely fill the recess and shall be finished smooth. All excess mortar shall be removed from the pipe Flexible Sealant Joints. Joints made with flexible joint sealant shall be coated with adhesive as directed by the sealant manufacturer, and the joint sealant shall be positioned in accordance with the manufacturer s installation instructions. The pipe sections forming the joint shall be pulled together with sufficient force to uniformly fill and seal the annular space in the joint. Joints shall not be made when adverse weather conditions may prevent proper sealing, nor when the temperature of the pipe and sealing materials is too low to achieve proper sealing Mastic Joints. Surfaces of pipe to be joined with mastic joints shall be primed, if recommended by the mastic manufacturer. Immediately before joining the pipes, a uniform layer of mastic shall be applied to the joint surfaces. After the pipes are in final position, the mastic shall completely fill and seal the annular space in the joint. Joints shall not be made when weather conditions may interfere with obtaining a satisfactory seal Field Cut Joints or Connections Between Dissimilar Pipe Materials. Where indicated on the Drawings or required to facilitate installation of field cut joints in PVC or composite sewer pipe, or connections between PVC or composite sewer pipe and pipe of other materials, couplings may be used in accordance with the instructions of the coupling manufacturer and pipe manufacturer. ( ) -3-

4 3-4. TEE BRANCHES. Not used SERVICE CONNECTIONS. Not used CONCRETE ENCASEMENT. Concrete encasement shall be installed where indicated on the Drawings. A pipe joint shall be provided within 12 inches of each end of the concrete encasement. Concrete and reinforcing steel shall be as specified in the Cast-in-Place Concrete section. All pipe which is to be encased shall be suitably supported and blocked in proper position and shall be anchored against flotation ACCEPTANCE TESTS. Each reach of sewer shall meet the requirements of the following acceptance tests. All defects shall be repaired to the satisfaction of Engineer Lamping. Unless otherwise indicated on the Drawings, each section of sewer line between manholes shall be straight and uniformly graded. Each section will be lamped by Engineer. Contractor shall furnish suitable assistants to assist Engineer Exfiltration. An exfiltration test shall be conducted, in accordance with the requirements of ASTM C969, on each reach of sewer between manholes. The first line between manholes shall be tested before backfilling and before any additional sewer pipe is installed. Thereafter, exfiltration testing shall be done after backfilling, and individual or multiple reaches may be tested at the option of Contractor. Exfiltration tests shall be conducted by blocking off all manhole openings except those connecting with the reach being tested, filling the line, and measuring the water required to maintain a constant level in the manholes. Each manhole shall be subjected to at least one exfiltration test. During the exfiltration test, the water depth above the pipe invert at the lower end shall be at least to the elevation of the ground surface, unless otherwise specified. The maximum depth of the water at the lower end shall not exceed 25 feet, and the minimum depth of the water at the upper end shall be at least 5 feet above the crown of the pipe or 5 feet above groundwater elevation, whichever is higher. The total exfiltration shall not exceed 100 gallons per inch of nominal diameter per mile of pipe per day for each reach tested. For purposes of determining maximum allowable leakage, nominal diameter and depth of manholes shall be included. The exfiltration tests shall be maintained on each reach for at least ( ) -4-

5 2 hours and shall be longer if necessary, in the opinion of Engineer, to locate all leaks. Contractor shall provide, at his own expense, all necessary piping between the reach to be tested and the source of water supply, and all labor, equipment, and materials required for the tests. The methods used and the time of conducting exfiltration tests shall be acceptable to Engineer Low Pressure Air Testing. Not used Infiltration. If, at any time prior to expiration of the correction period stipulated in the General Conditions, infiltration exceeds 100 gallons per inch of nominal diameter per mile of sewer per day, Contractor shall locate the leaks and make repairs as necessary to control the infiltration Deflection. Not used CLEANING. The interior of all pipe and fittings shall be thoroughly cleaned before installation and shall be kept clean until the work has been accepted. All joint contact surfaces shall be kept clean until the joint is completed. End of Section ( ) -5-

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