Recambios 5000SE SXT XTR 7700 FLECK

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1 Recambios 5000SE SXT XTR 7700 FLECK

2 FLECK RECAMBIOS. VÁLVULAS. 5000SE 4600 / SXT XTR 7700 P. 03 P. 15 P. 22 P. 44 P. 56 P blaulain@blaulain.com

3 MODEL 5000SE Upflow Brining Service Manual IMPORTANT: Fill in pertinent information on page 2 for future reference.

4 MODEL 5000SE Upflow Valve Powerhead Assembly (See opposite page for parts list) Page 16 Printed in U.S.A.

5 MODEL 5000SE Upflow Valve Powerhead Assembly Parts List Item No. Quantity Part No. Description Plate, Front Pin Label, Cover-up Housing, Circuit Board Harness, Power Circuit Board, SE Timer Button, Conductive Cover, Front Panel Label, Display Meter Cable Assy., Turbine Switch, Micro Screw #4-40 x Cam, Switch Upflow Gear, Main Upflow Cam, Brine, Upflow Back Plate Motor Assy., 24V 50Hz Screw, Rd. Hd x 5/ Transformer U.S. 24V (120V) Transformer European 24V (230V) Strain Relief Nut, Wire, Beige Washer, Plain,.145 I.D Cover, Back Black Screw, Hex Washer 6-20 x 1/ Cover, Front Smoke Screw, Hex Head, x 13/16 Not Shown Cable Tie Page 17 Printed in U.S.A.

6 MODEL 5000SE Upflow Control Valve Assembly (See opposite page for parts list) 41 Page 18 Printed in U.S.A.

7 MODEL 5000SE Upflow Control Valve Assembly Parts List Item No. Quantity Part No. Description Valve Body, 5000, 1, Dist Valve Body, 5000, w/ mixing Spacer, End Spacer Seal Piston, Up-flow Retainer, Piston Rod End Plug Assembly Screw, Hex Washer Head, x 13/ Piston Rod Brine Valve Stem O-Ring, Spacer, Brine Valve Quad Ring, O-Ring, Cap, Brine Valve Spring, Brine Valve Washer, Plain, Nylon Retaining Ring O-Ring, Flow Washer (specify size) Flow Control Housing, Plastic Retainer, Drain O-Ring, O-Ring, O-Ring, Plug, Injector, Softener O-Ring, X Injector Throat (specify size) 0000, 000, 00, 0, 1, X Injector Nozzle (specify size) 0000, 000, 00, 0, 1, Vortex Generator Screen Injector Seal, Injector Cap, Regulated Injector, 20 PSI, Black Cap, Regulated Injector, 30 PSI, Gray Screw, Hex Washer Head, x O-Ring, Retainer, BLFC Button Flow Washer (specify size) Adapter, BLFC Hose Barb, Black, 1/2 x 1/2 Straight Hose Barb, Black, 1/2 x 1/2 90 Elbow Top Collector, 1, X.011, Gray Top Collector, 1, X.020 White, Wide Slot Top Collector, 1, X.008 Red, Narrow Slot Flow Straightener OPTION Adapter Coupling Day Clock Only Adapter Coupling O-Ring, Clip, Mounting Screw, Hex Washer Head 8-18 x 5/8 Printed in U.S.A. Page 19

8 INLET MODEL 5000SE Upflow 3/4 Turbine Meter Assembly (See opposite page for parts list) OUTLET VALVE 2 Page 20 Printed in U.S.A.

9 MODEL 5000SE Upflow 3/4 Turbine Meter Assembly Parts List Item No. Quantity Part No. Description Meter Body Assembly Screw, Hex Washer, 8-18 x 5/ Clip, Flow Meter Electrical Harness O-Ring, -119 Page 21 Printed in U.S.A.

10 MODEL Safety Brine Valve (See opposite page for parts list) Page 22 Printed in U.S.A.

11 MODEL Safety Brine Valve (Cont d.) Item No. Quantity Part No. Description Safety Brine Valve Body Safety Brine Valve Arm Assembly Stud, Nut, Poppet & Seal Flow Dispenser O-Ring, Elbow, Safety Brine Valve Nut Assembly, 3/ Retaining Clip Safety Brine Valve, 2310 (includes items 1-10) Grommet (included with item 13) Float Assembly, Air Check Assembly Printed in U.S.A. Page 23

12 MODEL 5000SE Upflow By-Pass Valve Assembly, Plastic 5A 8 5B C A 12B Parts List Item No. Quantity Part No. Description By-Pass Valve Body, Plastic O-Ring, Cap, By-Pass Screw, Hex Washer Head, #6-24 x 3 5A Plug, By-Pass, Inlet 5B Plug, By-Pass, Outlet (White) O-Ring, Retaining Ring O-Ring O-Ring, Clip, Mounting Screw, Hex Washer Head, 8-18 x 5/8 12A Yoke, Plastic, 1 NPT Yoke, Plastic 3/4 12B Yoke, 3/ NP Yoke, 3/4 Nickel Plated Yoke, NP Yoke, 1 Nickel Plated 12C Yoke, 3/4, 90, Plastic Page 24 Printed in U.S.A.

13 MODEL 5000 By-Pass Valve Assembly, Brass Parts List Item No. Quantity Part No. Description By-Pass Valve Body, 3/ NP By-Pass Valve Body, 3/4 Nickel Plate By-Pass Valve Body, NP By-Pass Valve Body, 1, Nickel Plate Seal, By-Pass Plug, By-Pass Side Cover Label Screw Side Cover Lever, By-Pass Screw, Hex Head, 1/4-14 Page 25 Printed in U.S.A.

14 MODEL 5000SE Upflow Valve Wiring Diagram CB1-5000SE Circuit Board VDM - Valve Drive Motor EM - Electronic Flow Meter (Optional) SW1 - Homing Switch SW2 - Step Switch HCAM - Homing Cam DFSCAM - Downflow Step Cam Page 26 Printed in U.S.A.

15 4600 & F gb D E I NL MANUEL D UTILISATION...P.2 SERVICE MANUAL...P.10 BEDIENUNGSANLEINTUNG...P.18 MANUAL DE USO...P.26 MANUALE DI USO...P.34 HANDLEIDING VOOR GEBRUIK...P.42

16 6 - TÊTE DE COMMANDE / POWER HEAD / STEUERKOPF / CABEZA DE MANDO / PANNELLO DI COMMANDO / PROGRAMMEERKOP Pièces spécifiques à la version chronométrique Parts specifically for timeclocked version Spezifische Teile zur zeitgesteuerten Ausführung Piezas específicas de la versión cronométrica Pezzi specifici della versione cronometrica Specifieke onderdelen voor de chronometrische versie ITEM QTY P/N DESCRIPTION DESIGNATION Tape stripe 5600 timeclock std Bande décorative 5600 chronométrique Front label 5600 timeclock with lamps Label 5600 chronométrique avec lamps Skipper wheel ring Anneau roue sauteuse Idler shaft spring Ressort Ball 1/4" Bille Skipper wheel 12 days assy Roue de programmation de 12 jours Skipper wheel 7 days assy Roue de programmation de 7 jours Regeneration pointer Index Screw Vis Cycle actuator arm Doigt de déclenchement & 5600

17 6 - TÊTE DE COMMANDE / POWER HEAD / STEUERKOPF / CABEZA DE MANDO / PANNELLO DI COMMANDO / PROGRAMMEERKOP ITEM QTY P/N DESCRIPTION DESIGNATION Wire nut Connecteur European power cord Cordon d alimentation européen Kit meter cable delayed 8 m 3 Kit câble de compteur retardé 8 m Kit meter cable delayed 40 m 3 Kit câble de compteur retardé 40 m Strain relief Serre câble Main drive gear Engrenage principal Microswitch assy for 5600 Microswitch assemblé pour vanne xx Brine cam assy (xx= salt weight label) Came de saumurage ( xx= label poids de sel) Washer Rondelle Screw Vis Insulator Isolateur Screw Vis Serial number label Etiquette de numéro de série Back cover assy 5600/4600 Couvercle arrière 5600/ Screw Vis Motor screw Vis du moteur 16* Motor 230V 50Hz 1/30 RPM Moteur 230V, 50Hz 1/30 t/min Motor mounting plate Plaque de montage moteur Drive gear Roue d entraînement Idler gear Pignon Idler shaft spring Ressort Idler shaft Pignon Ball 1/4 Bille Spring detent Ressort Motor pin Goupille moteur Black drive housing Boîtier noir Tape stripe 5600 Eco Std Bande décorative Front label 5600 Eco with lamps Label 5600 Eco avec lampes Red lamp 230V Lampe rouge 230V Green lamp 230V Lampe verte 230V Label control knob Etiquette bouton Screw Vis Control knob Bouton Valve dial position picto 5600/4600 Cadran de position de vanne Printed 24 hours gear Roue 24 heures Cycle actuator gear Roue de déclenchement Program wheel assy 8 m 3 Roue de programmation assemblée 8m Program wheel assy 40 m 3 Roue de programmation assemblée 40 m Out board bearing cap Chapeau de palier * P/N Timer Motor assy 230V/50Hz 1/30 RPM replacement kit P/N Timer Motor assy 230V/50Hz 1/15 RPM replacement kit & 5600

18 7 - CORPS DE VANNE / VALVE BODY / VENTILKÖRPER / CUERPO DE LA VÁLVULA / CORPO DELLA VALVOLA / LICHAAM VAN DE KLEP Corps 4600 Valve body 4600 Ventilkörper 4600 Cuerpo 4600 Corpo 4600 Lichaam 4600 ITEM QTY P/N DESCRIPTION DESIGNATION Screw Vis End plug retainer Plaque de retenue Piston assembly standard Piston standard assemblé Piston LWU assembly Piston LWU assemblé Piton Fast Regen assembly Piston régénération rapide assemblé Seal & spacer kit Kit joints & entretoises New proportional mixing Mitigeur proportionnel assemblé Valve body 5600 with mixing machining Corps de vanne 5600 avec usinage du mitigeur O ring Joint torique O ring retainer Bague de maintien O ring top of tank 5600 valve Joint torique embase pour vanne a O ring top of tank 4600 valve Joint torique embase pour vanne Injector assembly 1600 for 5600 Injecteur assemblé Injector assembly 4600 Injecteur assemblé Air disperser Casseur de flux Stand off (only 4600) Entretoise (seulement pour 4600) Valve body 4600, brass Corps de vanne 4600 bronze Ensemble de pièces spécifiques à la vanne 4600 version eau chaude Specific part assembly for the 4600 Hot water version Spezifische Teile zu Ventil 4600 in Heisswasser Ausführung Ejemplo de piezas específicas de la válvula 4600 versión agua caliente Insieme dei pezzi specifici della valvola 4600 versione acqua calda Geheel van onderdelen specifiek voor de klep 4600 versie warm water ITEM QTY P/N DESCRIPTION DESIGNATION Seal & spacer kit for hot water Kit joints & entretoises pour eau chaude New proportional mixing hot water Mitigeur proportionnel pour eau chaude Injector assembly for hot water Injecteur assemblé pour eau chaude & 5600

19 8 - COMPTEURS & ACCESSOIRES / METERS & ACCESSORIES / WASSERZÄHLER & ZUBEHÖRE / CONTADOR & ACCESORIOS / CONTATORE & ACCESSORI / WATERMETER EN TOEBEHOREN ITEM QTY P/N DESCRIPTION DESIGNATION Screw Vis Meter cover assembly 8m 3 Couvercle compteur assemblé 8m 3 2A O ring Joint torique Impeller Turbine Meter body with o ring Corps de compteur avec joints toriques 4A O ring Joint torique Meter cover assembly 40m 3 Couvercle compteur assemblé 40m 3 Montage selon version chronométrique ou volumétrique Assembly according to timeclock or metered version Montage jenach zeit- oder mengengesteuerten Version Montaje según versión cronométrica o volumétrica Montaggio secondo la versione cronometrica o volumetrica Montage volgens chronometrische of volumetrische versie ITEM QTY P/N DESCRIPTION DESIGNATION 1 1 Valve body Corps de vanne Meter assembly only in volumetric Compteur assemblé seulement en volumétrique Coupling adapter only in chronometric Coupleur seulement en chronométrique Plastic yoke adapter 1" male Adaptateur plastique fileté 1" mâle Plastic yoke adapter 3/4" male Adaptateur plastique fileté 3/4" mâle Brass yoke adapter 1" female Adaptateur bronze 1" femelle Brass yoke adapter 3/4" male Adaptateur bronze 3/4" mâle Bypass assembly 1" female Vanne bypass en 1" femelle & 5600

20 9 - ENCOMBREMENTS / DIMENSIONS / MAßSKIZZE / DIMENSIONES / INGOMBRO / DIMENSIES & 5600

21 Résultats des tests sur demande Performances results available upon request Ergebnis der Testversuche auf Anfrage erhältlich Resultado de los test bajo demanda Risultati dei testi su richiesta Testresultaten op aanvraag & 5600

22 Model 5600SXT Downflow Service Manual IMPORTANT: Fill in Pertinent Information on Page 3 for Future Reference

23 Control Valve Assembly Page 24

24 Control Valve Assembly Item No. Quantity Part No. Description Adapter Clip (Clock or Meter) Seal Seal, 559PE Valve Body Assembly, 1 Dist Valve Body Assembly, 3/4 Dist O-ring, Distributor Tube, O-ring, Distributor Tube, 13/ O-ring, Top of Tank Spacer Piston, 56SXT/6700, D/F Piston Pin Rod, Piston, 56SXT/ Retainer, Piston Rod Plug, End, 56SXT/6700, Green End Plug Assembly Low Water, Gray Screw, Injector Mounting Adapter Assy, Coupling, 5600, w/o-ring 16* O-ring, Adapter Coupling 17* Screw, Adapter Coupling (Clock or Meter) O-ring, Drain O-ring, Injector O-ring, Brine Spacer O-ring, Injector Cover Injector Body X...Injector Nozzle, specify size X...Injector Throat, specify size Injector Screen Injector Cover Brine Valve Stem Brine Valve Seat Brine Valve Cap Brine Valve Spacer Quad Ring Spring, Brine Valve Washer, Brine Valve Retaining Ring BLFC Fitting Nut BLFC Ferrule BLFC Tube Insert BLFC Button,.25 gpm BLFC Button,.50 gpm BLFC Button, 1.0 gpm O-ring, BLFC BLFC Button Retainer BLFC Fitting, 3/ DLFC Button, specify size Retainer, DLFC, Button, w/o-ring Screen, Brine Line Air Disperser End Plug Retainer Screw Washer Screw Yoke, Brass, 1 NPT Yoke, Brass, 3/4 NPT Yoke, Plastic, 1 NPT Yoke, Plastic 3/4 NPT Yoke, Angle 90 deg, 3/4, NPT Yoke, Angle 90 deg, 3/4 Sweat Yoke Assy, 3/4, R/Angle, 90 deg w/o-rings, Clips, & Screws Yoke, 1-1/4 NPT Yoke, 1-1/4 Sweat Drain Hose Barb BLFC, Plug Brine Valve, Plug Not Shown: O-ring, DLFC * not used with meter controls used in backwash filter For Service Assembly Numbers, See the Back of this Manual Page 25

25 Valve Powerhead Assembly A 27 26B SE REVA Page 26

26 Valve Powerhead Assembly Item No. Quantity Part No. Description Drive Housing Assy, with Pin, 56SXT Screw, Hex Wsh x 5/ Harness, Power, 56SXT, Elect Washer, Spring, 3/ Gear, Idler Gear, Drive, Plate, Motor Mounting Screw, Hex Wsh, 6-20 x 1/ Motor, Drive, 24V 60 Hz 2 rpm Screw, Phil, 6-32 x 1/4 Zinc Cam, Brine Valve, 56SXT/6700 Blk Washer, Plain, # Stainless Steel Screw, Hex Wsh, #6-20 x 3/ Spring, Compression, Ball, 1/4 Stainless Steel Gear, Main Drive, SXT Strain Relief, Flat Cord Transformer, 24V, 9.6VA, Residential Valves Transformer, 24V, 9.6VA, European Cover, Back Drive Housing Washer, Friction Cam, 56SXT/6700, Downflow Cam, Double Backwash, Downflow Screw, Flat Hd St, 6-20 x 3/ Switch, Micro Insulator, Limit Switch Screw, Phil, Pan, 4-40 x 1-1/8 26A Front Panel Assy, 56SXT, Square, Black 26B Front Panel Assy, 56SXT, Curved, Black Screw, Flat Hd, Phil Steel Not Shown: Wire, Nut, Beige For Service Assembly Numbers, See the Back of this Manual Page 27

27 3/4 Turbine Meter Assembly Item No. Quantity Part No. Description Screw, Hex Washer, 8-18 x 5/ Clip, Flow Meter Meter Body Assembly, 3/4 Turbine O-ring, Harness Assembly, Flow Meter Flow Straightener (not shown) Page 28 For Service Assembly Numbers, See the Back of this Manual

28 Bypass Valve Assembly (Plastic) Item No. Quantity Part No. Description O-ring, Clip, Mounting Screw, Hex Washer Head, 8-18 x 5/8 4A Yoke, Plastic, 1 NPT Yoke, Plastic, 3/4 NPT 4B Yoke, Brass, 3/4 NPT NP...Yoke, 3/4 NPT Nickel Plated Yoke, Brass, 1 NPT NP...Yoke, 1 NPT Nickel Plated Yoke, 1-1/4 NPT Yoke, 1-1/4 Sweat For Service Assembly Numbers, See the Back of this Manual Page 29

29 Bypass Valve Assembly (Metal) Item No. Quantity Part No. Description Bypass Valve Body, 3/ NP...Bypass Valve Body, 3/4 Nickel Plated Bypass Valve Body, NP...Bypass Valve Body, 1, Nickel Plated Seal, Bypass Plug, Bypass Side Cover Label Screw Side Cover Lever, Bypass Screw, Hex Head, 1/4-14 Page 30 For Service Assembly Numbers, See the Back of this Manual

30 2300 Safety Brine Valve Item No. Quantity Part No. Description Brine Valve Body 1/4 NPT Ball, 3/ Bull Stop Elbow, 1/4 x 1/4 T Insert, 3/ Sleeve, 3/ Tube Nut, 3/ Nut, Hex, 10-32, Nylon #500 Air Check Float Rod, Float Assembly, White Grommet For Service Assembly Numbers, See the Back of this Manual Page 31

31 2310 Safety Brine Valve Item No. Quantity Part No. Description Safety Brine Valve Body Safety Brine Valve Arm Assembly Stud, Nut, Poppet and Seal Flow Dispenser O-ring, Elbow, Safety Brine Valve Nut Assembly, 3/ Retaining Clip Safety BrineValve, 2310 (includes items 1-10) Grommet (included with item 13) Float Assembly, 2310, w/30 Rod Air Check, #500, 34 long Page 32 For Service Assembly Numbers, See the Back of this Manual

32 Wiring Diagram Page 40

33 Model 5600SXT Upflow Service Manual IMPORTANT: Fill in Pertinent Information on Page 3 for Future Reference

34 Control Valve Assembly _UF_REVB Page 24

35 Control Valve Assembly Item No. Quantity Part No. Description Valve Body, 5600 Upflow, Bayonet Clip, Mounting Seal, O-ring, O-ring, Spacer, Retainer, Piston Rod Retainer, Dist Tube, O-ring Screw, Hex Hd Mach, x 1/ O-ring, XX... Nozzle, Injector (specify size) XX... Throat, Injector (specify size) Spring, Brine Valve Ring, Retaining Washer, Flow 2.4 gpm Quad Ring, Seat, Brine Valve O-ring, -013, Injector O-ring, Body, Injector Cap, Brine Valve Spacer, Brine Valve Brine Valve Stem Retainer, DLFC Button, w/o-ring Adapter, BLFC Retainer, BLFC O-ring, -011, Injector O-ring, Disperser, Air, O-ring, Washer, Nylon Brine O-ring, -014, 560CD Screw, Hex Wsh, 6-20 x 1/ Screw, Slot Ind Hex, 8-18 x Washer, Plain,.145 ID Stainless Steel Retainer, End Plug Adapter Assy, Coupling, 5600 w/o-ring O-ring, Adapter, Upflow Brine Body, Regulator Cap, Regulator Washer, Flow,.125 gpm Screw, Hex Hd Mach, x 1 3/ Screen, Pressure Regulator Seat, Regulator Spring Poppet, Regulator Spring, Compression Washer, Pressure Regulator Diaphragm, Regulator Ring, Slip, Regulator, Stainless Steel Link, Piston Rod Rod, Piston, Upflow Not Shown: O-ring, -013, Injector Seat, Brine Valve Flow Straightener Washer, Pressure Regulator Diaphragm, Regulator Ring, Slip, Regulator Stainless Steel Spring, Compresssion Cap, Regulator Body, Regulator Seat, Regulator Spring Poppet, Regulator Screen, Pressure Regulator Screw, Hex Hd Mach, x 1-3/8 For Service Assembly Numbers, See the Back of this Manual Page 25

36 Valve Powerhead Assembly A 27 26B SE_REVA Page 26

37 Valve Powerhead Assembly Item No. Quantity Part No. Description Drive Housing Assy, with Pin, 56SXT Screw, Hex Wsh x 5/ Harness, Power, 56SXT, Elect Washer, Spring, 3/ Gear, Idler Gear, Drive, 56SE/ Plate, Motor Mounting Screw, Hex Wsh, 6-20 x 1/ Motor, Drive, 24V 60 Hz 2 rpm Screw, Phil, 6-32 x 1/4 Zinc Cam, Brine Valve, 6700 Blk Washer, Plain, # Stainless Steel Screw, Hex Wsh, #6-20 x 3/ Spring, Compression, Ball, 1/4 Stainless Steel Gear, Main Drive, SXT Strain Relief, Flat Cord Transformer, 24V, 9.6VA, Residential Valves Transformer, 24V, 9.6VA, European Cover, Back Drive Housing Washer, Friction Cam, Cycle, U/F, Yellow Cam, Brining, U/F, Red Screw, Flat Hd St, 6-20 x 3/ Switch, Micro Insulator, Limit Switch Screw, Phil, Pan, 4-40 x 1 1/8 26A Front Panel Assy, 56SXT, Square 26B Front Panel Assy, 56SXT, Curved Screw, Flat Hd, Phil Steel Not Shown: Wire, Nut, Beige For Service Assembly Numbers, See the Back of this Manual Page 27

38 3/4 Turbine Meter Assembly Item No. Quantity Part No. Description Screw, Hex Washer, 8-18 x 5/ Clip, Flow Meter Meter Body Assembly, 3/4 Turbine O-ring, Harness Assembly, Flow Meter Flow Straightener (not shown) Page 28 For Service Assembly Numbers, See the Back of this Manual

39 Bypass Valve Assembly & Yokes (Plastic) Item No. Quantity Part No. Description O-ring, Clip, Mounting Screw, Hex Washer Head, 8-18 x 5/8 4A Yoke, Plastic, 1 NPT Yoke, Plastic, 3/4 NPT 4B Yoke, Brass, 3/4 NPT NP...Yoke, 3/4 NPT Nickel Plated Yoke, Brass, 1 NPT NP...Yoke, 1 NPT Nickel Plated Yoke, 1 1/4 NPT Yoke, 1 1/4 Sweat For Service Assembly Numbers, See the Back of this Manual Page 29

40 Bypass Valve Assembly (Metal) Item No. Quantity Part No. Description Bypass Valve Body, 3/ NP...Bypass Valve Body, 3/4 Nickel Plated Bypass Valve Body, NP...Bypass Valve Body, 1, Nickel Plated Seal, Bypass Plug, Bypass Side Cover Label Screw Side Cover Lever, Bypass Screw, Hex Head, 1/4-14 Page 30 For Service Assembly Numbers, See the Back of this Manual

41 2300 Safety Brine Valve Item No. Quantity Part No. Description Brine Valve Vody 1/4 NPT Ball, 3/ Bull Stop Elbow, 1/4 x 1/4 T Insert, 3/ Sleeve, 3/ Tube Nut, 3/ Nut, Hex, 10-32, nylon #500 Air Check Float Rod, Float Assembly, White Grommet For Service Assembly Numbers, See the Back of this Manual Page 31

42 2310 Safety Brine Valve Item No. Quantity Part No. Description Safety Brine Valve Body Safety Brine Valve Arm Assembly Stud, Nut, Poppet and Seal Flow Dispenser O-ring, Elbow, Safety Brine Valve Nut Assembly, 3/ Retaining Clip Safety Brine Valve, 2310 (includes items 1-10) Grommet (included with item 13) Float Assembly, 2310, w/30 Rod Air Check, #500, 34 long Page 32 For Service Assembly Numbers, See the Back of this Manual

43 Wiring Diagram Page 46

44 MODEL 6600 Downflow Brining Service Manual IMPORTANT: Fill in pertinent information on page 2 for future reference.

45 MODEL 6600 Downflow Valve Wiring Diagram Page 13 Printed in U.S.A.

46 MODEL 6600 Downflow Valve Powerhead (See Opposite Page For Parts List) Page 14 Printed in U.S.A.

47 MODEL 6600 Downflow Valve Powerhead Parts List Item No. Quantity Part No. Description Drive Housing, Black Screw, Drive Mount Wire Harness, Power Spring Washer Idler Gear Spring, Detent Ball, Detent Main Drive Gear & Shaft (Downflow Brining - Black) Drive Gear Motor Mounting Plate Drive Motor 2RPM 24V 50/60Hz Screw, Motor Back Plate Screw, Component Washer Cam, Brine Valve B/W 1st Transformer, 24V 9.6VA (U.S. 120V) Transformer, 24V 9.6VA (European 230V) Strain Relief V Alkaline Battery (Not Included) Washer, Friction Cycle Cam (Downflow Brining - Black) B/W 1st Insulator Screw, Microswitch xx Front Panel Assembly (Specify Color/Voltage) Screw, Front Panel Wire Harness, Home & Step Switch Microswitch Screw, Cycle Cam Wire Nut, Beige (Not Shown) Insulator, Circuit Board (Not Shown) Screw Printed in U.S.A. Page 15

48 MODEL 6600 Downflow Control Valve Assembly - Downflow Brining (See Opposite Page For Parts List) A 51B Page 16 Printed in U.S.A.

49 MODEL 6600 Downflow Control Valve Assembly - Downflow Brining Parts List Item No. Quantity Part No. Description * Adapter Clip Seal Valve Body Assembly - 1 Dist Valve Body Assembly - 13/16 Dist O-Ring - Distributor Tube O-Ring - Distributor Tube - 13/ O-Ring - Top of Tank Spacer Piston (Used with Black Cycle Cam) Piston Rod Retainer Piston Rod Retainer, HW (Hot Water) Piston Rod Assembly Piston Rod End Plug Assembly - Green Screw - Injector Mounting * Adapter Coupling * O-Ring - Adapter Coupling * Screw - Adapter Coupling O-Ring - Drain O-Ring - Injector O-Ring - Brine Spacer O-Ring - Injector Cover Injector Body Injector Nozzle - Specify Size Injector Throat - Specify Size Injector Screen Injector Cover Brine Valve Stem Brine Valve Seat Brine Valve Cap Brine Valve Spacer Quad Ring Spring - Brine Valve Washer - Brine Valve Retaining Ring B.L.F.C. Fitting Nut 3/ B.L.F.C. Ferrule 3/ B.L.F.C. Tube Insert 3/ B.L.F.C. Button - Specify Size O-Ring - B.L.F.C B.L.F.C. Button Retainer B.L.F.C. Fitting D.L.F.C. Button - Specify Size D.L.F.C. Button Retainer Screen - Brine Line O-Ring - D.L.F.C Air Disperser End Plug Retainer Screw Washer Screw 51A Yoke, Brass, 1 NPT Yoke, Brass, 3/4 NPT 51B Yoke, Plastic, 1 NPT Yoke, Plastic, 3/4 NPT Drain Hose Barb * Not used with meter controls. Page 17 Printed in U.S.A.

50 MODEL 6600 Downflow Meter Assembly Item No. Quantity Part No. Description Meter Body Impeller O-Ring, Meter Cap Assembly, Electronic Screw, Hex Washer, x 5/ O-Ring, Clip, Mounting Screw, Hex Washer Head, 8-18 x 5/ Flow Straightener Harness Assembly, Flow Meter Screw Page 18 Printed in U.S.A.

51 MODEL 6600 Downflow By-Pass Valve Assembly, Brass Item No. Quantity Part No. Description By-Pass Valve Body, 3/ NP By-Pass Valve Body, 3/4 Nickel Plate By-Pass Valve Body, NP By-Pass Valve Body, 1, Nickel Plate Seal, By-Pass Plug, By-Pass Side Cover Label Screw Side Cover Lever, By-Pass Screw, Hex Head, 1/4-14 Page 19 Printed in U.S.A.

52 MODEL 6600 Downflow By-Pass Valve Assembly, Plastic 5A 8 5B A 12B Page 20 Item No. Quantity Part No. Description By-Pass Valve Body, Plastic O-Ring, Cap, By-Pass Screw, Hex Washer Head, #6-24 x 3 5A Plug, By-Pass, Inlet 5B Plug, By-Pass, Outlet (White) O-Ring, Retaining Ring O-Ring O-Ring, Clip, Mounting Screw, Hex Washer Head, 8-18 x 5/8 12A Yoke, Plastic, 1" NPT Yoke, Plastic, 3/4" NPT 12B Yoke, Brass, 3/4" NPT NP Yoke, 3/4" NPT Nickel Plated Yoke, Brass, 1" NPT NP Yoke, 1" NPT Nickel Plated Printed in U.S.A.

53 MODEL 6600 Downflow 2300 Safety Brine Valve Item No. Quantity Part No. Description Safety Brine Valve Body Ball, 3/ Bull Stop Elbow, 1/4 x 1/4 T Insert, 3/ Sleeve, 3/ Tube Nut, 3/ Nut, Hex, 10-32, Nylon #500 Air Check Float Rod, Float Assembly, Blue/White Grommet Page 21 Printed in U.S.A.

54 MODEL 6600 Downflow 2310 Safety Brine Valve (See Opposite Page For Parts List) Page 22 Printed in U.S.A.

55 MODEL 6600 Downflow 2310 Safety Brine Valve Parts List Item No. Quantity Part No. Description Safety Brine Valve Body Safety Brine Valve Arm Assembly Stud, Nut, Poppet & Seal Flow Dispenser O-Ring, Elbow, Safety Brine Valve Nut Assembly, 3/ Retaining Clip Safety Brine Valve, 2310 (includes items 1-10) Grommet (included with item 13) Float Assembly, Air Check Assembly Printed in U.S.A. Page 23

56 6700XTR Downflow Service Manual IMPORTANT: Fill in Pertinent Information on Page 3 for Future Reference

57 6700XTR Powerhead Assembly _REVC Page 20

58 6700XTR Powerhead Assembly Item No. Quantity Part No. Description Drive Panel Assy, Bracket, Support, Washer, Spring, 3/ Gear, Idler Gear, Drive, Plate, Motor Mounting Spring, Compression, Ball, 1/4 SS Screw, Hex Wsh, 6-20 x 1/ Gear, Main Drive, ET, SE Cam, Brine Valve, 6600/6700, Blk Cam, Brine Valve, Variable Washer, Plain, # Screw, Hex Wsh, 6-20 x 3/ Pin, Washer, Friction Cam, 6600, Downflow Cam, Double Backwash, D/F Screw, Flat Head St, 6-20 x 3/ Switch, Micro Insulator, Limit Switch Screw, Phil Pan, 4-40 x 1 1/ XXX...Cover, Bottom, Strain Relief, Flat Cord Motor Drive, 24V, 60 Hz, 2RPM Screw, Phil, 6-32 x 1/ Screw, Slot Hex Hd Screw, Hex Wsh, x 5/ Pin, Hinge, Cap, Tapered, Black XX...Cover, Top Seal, Neoprene, Transformer, 24V, 9.6VA, Residential Valves Transformer, 24V, 9.6VA, European Harness Assy, 5066/6600/ Timer Assy, 6700XTR Page 21

59 Control Valve Assembly _DF_REVB Page 22

60 Control Valve Assembly Item No. Quantity Part No. Description Valve Body, 5600, Downflow Clip, Mounting Seal, O-ring, O-ring, Spacer, Piston, 6600, Downflow Retainer, Piston Rod Rod, Piston Plug, End, 6600, Green Quad Ring, -010, 560CD Retainer, End Plug Seal Pin, Roll, 3/32 x 1/ Link, Piston Rod, Retainer, Dist Tube O-ring Screw, Hex Hd Mach, x 1/ O-ring, Screen, Injector XX...Nozzle, Injector XX...Throat, Injector Spring, Brine Valve Ring, Retaining Washer, Flow, 2.4 GPM Washer, Flow,.25 GPM Quad Ring, Seat, Brine Valve O-ring, -013, Injector O-ring, Body, Injector Cap, Brine Valve Cap, Injector, Spacer, Brine Valve Brine Valve Stem Retainer, DLFC Button Adapter, BLFC Retainer, BLFC O-ring, -011, Injector O-ring, Screw, Hex Wsh Hd, x 13/ Disperser, Air, O-ring, Washer, Nylon Brine O-ring, Screw, Hex Wsh, 6-20 x 1/ Screw, Slot Ind Hex, 8-18 x Washer, Plain,.145 ID SS Retainer, End Plug Coupling, Adapter O-ring, -119 Page 23

61 Meter Assembly 60086_REVD_ Item No. Quantity Part No. Description Cap, Meter, Electronic Gear Assy, Electronic Meter Cap Plate, Intermediate O-ring, -137, Std, Meter Screw, Slot Hex Wsh Hd Body, Meter, Impeller, Meter Screw, Hex Wsh, x 5/ Clip, Mounting Screw, Slot Ind Hex, 8-18 x O-ring, Flow Straightener Page 24

62 Bypass Valve Assembly, Non-Metallic 60049_REVD Item No. Quantity Part No. Description O-ring, Clip, Mounting Screw, Slot Ind Hex, 8-18 x.60 4A Yoke, 1, NPT, Plastic Yoke, 3/4, NPT, Plastic 4B Yoke, 3/4, NPT, Cast, Machd Yoke, 1, NPT, Cast, Machd, SS Page 25

63 Bypass Valve Assembly, Brass 60040SS_REVL 60041_REVK Item No. Quantity Part No. Description By-pass Body, 3/ By-pass Body, 1, SS Seal, By-pass, 560CD Plug, By-pass Plate, By-pass, Top Lever, By-pass, Black Plate, By-pass, Bottom Screw, Hex Wsh Hd, x 1/ Label, By-pass, Standard Mount Label, By-pass, Reverse Mount, Blue Washer, Plain, 3/ Screw, Phil Hd, Indented Hex Hd 1/4-14 x.50 Page 26

64 2300 Safety Brine Valve 60027_REVA Item No. Quantity Part No. Description Safety Brine Valve, 2300 Less Elbow Ball, 3/8 Brass Ball Stop, Slow-Fill Fitting, Elbow, 90 Deg. 1/4 NPT x 3/8 T Fitting, Insert, 3/ Fitting, Sleeve, 3/8 Celcon Fitting, Tube, 3/8 Nut, Brass Nut, Hex, Nylon Air Check, # Rod, Float Float Assy, Blue/White Grommet,.30 Dia. Page 27

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