OWNER S MANUAL. Deluxe Demand Water Softeners MODEL NOS

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1 OWNER S MANUAL MODEL NOS Caution: Read and Follow All Safety Rules and Operating Instructions Before First Use of This Product. If you have questions when installing, operating or maintaining your softener, and when setting the timer, call this toll free number Deluxe Demand Water Softeners Warranty Start Up / Setting Timer How It Works Care Of Specifications Repair Parts SAVE THIS MANUAL Use plastic bag and tie provided, to hang manuals nearby the softener for future reference. PRINTED IN U.S.A.

2 WARRANTY SEARS RESIDENTIAL WATER SOFTENER FULL ONE YEAR WARRANTY ON WATER SOFTENER For one year from the date of purchase, when this water softener is installed and maintained in accordance with our instructions, Sears will repair, free of charge, defects in material or workmanship in this water softener. FULL TEN YEAR WARRANTY AGAINST LEAKS For ten years from the date of purchase, Sears will furnish and install a new current model water softener tank or salt storage drum, free of charge, if either the tank or drum develop a leak. TO OBTAIN WARRANTY SERVICE, SIMPLY CONTACT THE NEAREST SEARS SERVICE CENTER THROUGHOUT THE UNITED STATES. This warranty applies only while this product is in use in the United States. This warranty gives you specific legal rights, and you may have other rights which vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL SEARS INSTALLATION POLICY SEARS INSTALLATION WARRANTY FACTS AND FIGURES TO KEEP Fill in the blanks below and keep this book in a safe place so you always have these facts. Water Softener Model No. Serial Number Date Installed Water Hardness Grains Per Gallon Iron Content Parts Per Million *ph Taste And/Or Odor Water Pressure Pounds/Square Inch Water Flow Rate Gallons Per Minute The model number is on the rating decal, located on the rim, under the salt hole cover. 2

3 TABLE OF CONTENTS PAGE NO. SECTION 1 SOFTENER START UP A. SAFETY GUIDES 4 B. CHECK LIST OF STEP-BY-STEP GUIDES TO INSTALL 5 C. PROGRAM THE TIMER 6-7 D. SANITIZING THE WATER SOFTENER 8 E. FILL THE STORAGE TANK WITH SALT 9 SECTION 2 HOW YOUR WATER SOFTENER WORKS A. FACE PLATE TIMER FEATURES B. SOFT WATER SERVICE AND REGENERATION SECTION 3 CARE OF YOUR SOFTENER A. SALT: REFILLING STORAGE TANK, SALT BRIDGE 15 B. KEEPING THE WATER SOFTENER CLEAN 16 C. KEEP THE SOFTENER FROM FREEZING 17 D. HELPFUL HINTS CHECKLIST 18 SECTION 4 OTHER THINGS TO KNOW A. DIMENSIONS/SPECIFICATIONS 19 SECTION 5 SERVICE TECH INFORMATION A. TROUBLESHOOTING B. ROTARY VALVE SERVICE 24 C. WATER FLOW THROUGH THE SOFTENER VALVE SECTION 6 REPAIR PARTS

4 SECTION 1 WATER SOFTENER START-UP 1A. SAFETY GUIDES Read all steps, guides and rules carefully before installing and using your new water softener. Follow all steps exactly to correctly install. Failure to follow them could cause personal injury or property damage. Reading this book will also help you to get all of the benefits from your water softener. Your water softener will remove hardness minerals and clear water iron from water, up to the limits shown on page 19. It will not remove other types of iron, acids, tastes and odors, etc. It will not purify polluted water or make it safe to drink. Protect the softener and piping from freezing. Damage from freezing voids the softener warranty. See page 17. CAUTIONS PLEASE READ AND COMPLY WITH THE FOL- LOWING GUIDES TO PREVENT DAMAGE TO THE SOFTENER OR OTHER PROPERTY, PERSONAL INJURY, OR POSSIBLE FATAL SHOCK. THIS SOFTENER WORKS ON 24 VOLTS ONLY. BE SURE TO USE THE TRANSFORMER INCLUDED, AND PLUG IT INTO A 120V OUT- LET. Unplug the transformer right away if the power cable sould become damaged or frayed. Make repairs before plugging back into the power outlet. Always unplug the softener from electrical power before removing outer valve covers. 4

5 SECTION 1 WATER SOFTENER START-UP 1B. CHECK LIST OF ALL STEP-BY-STEP GUIDES TO INSTALL. brass 3 valve plastic 5

6 SECTION 1 WATER SOFTENER START-UP 1C. PROGRAM THE TIMER FIG. 1 signal light adjust salt level adjust display UP button SELECT button SALT LEVEL ADJUST SALT LEVEL SIGNAL LEVEL SIGNAL LIGHT ADJUST SELECT Deluxe Demand Water Softener Kenmore Water Line for Customer Assistance LOW SALT ON/OFF HOLD RECHARGE TONIGHT RECHARGE NOW with Dual Segment Electronic Display ON/OFF HOLD button (Recharge Tonight Now) DOWN button PRESENT TIME AM 1. SET PRESENT TIME OF DAY: NOTE: NOTES: PRESENT TIME PRESENT TIME NOTE: PM AM 6

7 SECTION 1 WATER SOFTENER START-UP 1C. PROGRAM THE TIMER. SET WATER HARDNESS NUMBER: NOTE: 20 gpg hardness 2 ppm iron x 5 = (times) 30 HARDNESS NUMBER NOTE:. SET RECHARGE (REGENERATION) TIME: HARDNESS RECHARGE TIME AM NOTE:. SET CLEAN FEATURE CLEAN CLEAN 8 OFF Serv PM RECHARGE TONIGHT WATER FLOW 7

8 SECTION 1 WATER SOFTENER START-UP 1D. SANITIZING THE WATER SOFTENER NOTES: FIG. 2 Salt Hole Cover hose Water, About 3 Gallons ADD WATER Brinewell Cover (remove and add about 3/4 oz. bleach) Brinewell 1 8

9 SECTION 1 WATER SOFTENER START-UP 1E. FILL THE STORAGE TANK WITH SALT FIG. 3 ADD SALT NOTES: WATER SOFTENING SALT WITH IRON REMOV- ING ADDITIVES 9

10 SECTION 2 HOW YOUR WATER SOFTENER WORKS 2B. FACE PLATE TIMER FEATURES EXTRA RECHARGE : RECHARGE NOW 8 OFF Serv 7 Fill PM 6 5 RECHARGE WATER FLOW NOTE: RECHARGE TONIGHT 8 OFF 7 PM 6 5 RECHARGE TONIGHT WATER FLOW SALT MONITOR SYSTEM NOTE: salt level SALT LEVEL bars, salt level brinewell decal indicator light SALT LEVEL ADJUST SIGNAL LIGHT ADJUST LOW SALT SALT LEVEL ON/OFF HOLD SIGNAL LEVEL 10

11 SECTION 2 HOW YOUR WATER SOFTENER WORKS 2A. FACE PLATE TIMER FEATURES OPTIONAL SETTINGS CLEAN FEATURE MINUTES, MAXIMUM DAYS BETWEEN REGEN- ERATIONS, and 12 / 24 HOUR TIME READINGS CLEAN TIME default minutes MIN CLEAN TIME MIN example: time set to 3minutes RECHARGE default display DAY RECHARGE DAY example: set to 4 days maximum between regenerations TIME TIME AM PM WATER FLOW THROUGH THE SOFTENER 8 OFF 7 PM WATER FLOW no water flow 8 OFF 7 PM RECHARGE TIME REMAINING and VALVE POSITION INDICATORS valve recharge position time indicators remaining 8 OFF Serv 7 Fill 6 Brine MIN 5 NOTE 4 Bkwsh RECHARGE Rinse TIME REMAINING PROGRAM MEMORY ERROR CODE 1 WATER FLOW Flow bars scroll when soft water is in use. 11

12 SECTION 2 HOW YOUR WATER SOFTENER WORKS 2B. SOFT WATER SERVICE AND REGENERATION SERVICE FILL BRINING BRINE RINSE 4 5 BACKWASH FAST RINSE NOTE: FIG. 4 WATER FLOW THROUGH THE SOFTENER IN SERVICE soft water OUT hard water IN REGENERATION FIG. 5 salt storage tank WATER FLOW THROUGH THE SOFTENER IN FILL brine valve soft water OUT Î Î Î Î Î ÌÌÌÌÌÌÌÌ Î ÌÌÌÌÌÌÌÌ Î ÌÌÌÌÌÌÌÌ Î ÌÌÌÌÌÌÌÌ Î fill water hard water IN salt storage tank (salt not shown) brine valve ÌÌÌÌÌÌÌÌ ÌÌÌÌÌÌÌÌ resin tank resin bed 12

13 SECTION 2 HOW YOUR WATER SOFTENER WORKS 2B. SOFT WATER SERVICE AND REGENERATION FIG. 6 brine valve WATER FLOW THROUGH THE SOFTENER IN BRINING AND BRINE RINSE hard water bypass OUT nozzle & venturi hard water IN drain Î ÌÌÌÌÌÌÌ Î ÌÌÌÌÌÌÌ brine FIG. 7 WATER FLOW THROUGH THE SOFTENER IN BACKWASH hard water bypass OUT hard water IN ÌÌÌÌÌÌ ÌÌÌÌÌÌ ÌÌÌÌÌÌ drain resin bed lifted and expanded FIG. 8 WATER FLOW THROUGH THE SOFTENER IN FAST RINSE soft water OUT ÌÌÌÌÌÌ ÌÌÌÌÌÌ hard water IN drain 13

14 SECTION 2 HOW YOUR WATER SOFTENER WORKS 2B. SOFT WATER SERVICE AND REGENERATION AUTOMATIC BYPASS ELECTRONICS NOTE: 14

15 SECTION 3 CARE OF YOUR SOFTENER 3A. SALT REFILLING STORAGE TANK/BREAKING A SALT BRIDGE WHEN TO REFILL WITH SALT NOTE: PLEASE SEE PAGE 9 FOR SALT FILLING DIRECTIONS. BE SURE TO RESET THE SALT MONITOR, PAGE 10. SALT BRIDGE FIG. 9 SALT BRIDGE Broom Handle 1 2 Pencil Mark push tool into salt bridge to break Salt Salt Bridge Water Level 15

16 SECTION 3 CARE OF YOUR SOFTENER 3B. KEEPING THE WATER SOFTENER CLEAN COVERS NOTE: NOZZLE & VENTURI FIG. 10 CLEANING THE NOZZLE & VENTURI Cap O ring Seal Screen Support Screen Nozzle & Venturi Gasket IMPORTANT: Be sure small holes in the gasket are centered directly over the small holes in the nozzle & venturi housing. *Flow Plug (HVDC) Nozzle & Venturi Housing *Install with numbered side up concave side down. Be sure the largest flow plug is located in the nozzle & venturi housing. *Flow Plug (DUDC or DDUC) Screen IRON FROM THE RESIN BED 16

17 SECTION 3 CARE OF YOUR SOFTENER 3C. KEEP THE SOFTENER FROM FREEZING FIG. 11 DRAIN WATER FROM THE SOFTENER 17

18 SECTION 3 CARE OF YOUR SOFTENER 3D. HELPFUL HINTS CHECKLIST... TO HELP YOU SAVE MONEY NOTES: PROBLEM CAUSE CORRECTION NO SOFT WATER No salt (or salt bridged) in the storage tank Refill with salt, or break the salt bridge (page 15). Press ON/OFF-HOLD (RECHARGE NOW) button and hold for 3 seconds to start a regeneration (see page 10). Transfomer unplugged at the wall outlet, or power cable leads loose, fuse blown, circuit breaker popped, or circuit switched off. Manual bypass valve(s) in bypass position Dirty, plugged or damaged nozzle & venturi Valve drain hose plugged Check for loss of power due to any of these and correct. With the power back on, look at the time display and read PROGRAM MEMORY, page 11. Look at FIG. 12 on page 19. Move the stem in a single valve to service. In a 3-valve bypass, open the inlet and outlet valves, and be sure to fully close the bypass valve. Take apart and clean or replace damaged parts (see page 16). The drain hose must not have kinks, sharp bends, or be raised too high above the softener (see page 16 in your installation manual). WATER HARD SOMETIMES Hardness number setting too low Press and release the SELECT button until HARDNESS shows in the display. Read the hardness number in the display and be sure the same grains per gallon number is shown on your water analysis report. See page 7 to reset. Press and release the SELECT button until the present time shows in the display. Using hot water when softener is regenerating Avoid using hot water during this time because the water heater refills with hard water (see Automatic Bypass, page 14). Increase in the grains of hardness in your water supply Ask your Sears retail or catalog store for a new water analysis. Then make a new hardness number setting (page 7). 18

19 SECTION 4 OTHER THINGS TO KNOW FIG. 12 BYPASS VALVES 4A. DIMENSIONS/SPECIFICATIONS INCHES CM A Salt Tank Height 40-1/ B Resin Tank Diameter (nominal) C Resin Tank Height (nominal) D Inlet-Outlet Height 41-1/ E Overall Height F 1 Length 19-1/ F 2 Width 16-1/ Distance between inlet-outlet center lines 3-3/8 8.6 MODEL NO AND TIMER SR CODE SR31 NOTE: WATER SUPPLY TO WATER SOFTENER MINIMUM WATER SYSTEM FLOW (gpm) 3 MINIMUM-MAXIMUM WATER PRESSURE (psi) MAXIMUM WATER TEMPERATURE ( F) 120 MAXIMUM WATER HARDNESS (gpg) 110 MAXMUM CLEAR WATER IRON (ppm) 7 SALT FOR WATER SOFTENER TYPE OF SALT NEEDED Nugget/Pellet ALTERNATE TYPE OF SALT Pure, evaporated, compacted water softener salt STORAGE CAPACITY (pounds) 200 OTHERS TYPE OF ION EXCHANGE MATERIAL (resin) High Capacity AMOUNT OF RESIN (cu.ft.) 1.0 REGENERATION (RECHARGE) CYCLE TIME (min.) FILL BRINING/BRINE RINSE BACKWASH 7 FAST RINSE 3 TOTAL REGENERATION TIME ➀ gpm = gallons per minute psi = pounds per square inch gpg = grains per gallon ppm = parts per million ➀ Does not include CLEAN feature cycle times if set to ON. 19

20 SECTION 5 SERVICE TECH. INFORMATION 5A. TROUBLESHOOTING WIRING SCHEMATIC BACK OF TIMER (PWA) AC INPUT POS / TURBINE MOTOR 24VAC Transformer Motor, 24VAC Turbine Sensor OUT GND +5 brn grn NC NO Position Switch SALT LEVEL ADJUST SALT LEVEL SIGNAL LEVEL SIGNAL LIGHT ADJUST SELECT Deluxe Demand Water Softener Sears Water Line for Customer Assistance LOW SALT ON/OFF HOLD RECHARGE TONIGHT RECHARGE NOW with Dual Segment Electronic Display ALWAYS MAKE THESE INITIAL CHECKS FIRST REMOVE THE TOP COVER AND SALT TANK COVER 20

21 SECTION 5 SERVICE TECH INFORMATION 5A. TROUBLESHOOTING AUTOMATIC ELECTRONIC DIAGNOSTICS POSSIBLE DEFECT CODE MOST LIKELY LESS LIKELY Err1 motor inoperative / wiring harness or connection to switch / position switch / face plate Err2 face plate Err3 motor / face plate See face plate replacement on Err4 face plate / position switch page 22. Err5 face plate PROCEDURE FOR REMOVING ERROR CODE FROM FACE PLATE: MANUAL INITIATED ELECTRONICS DIAGNOSTICS valve position indicator 8 OFF Serv WATER FLOW position switch indicator (open) 8 OFF turbine count (no water flowing) turbine count (water flowing) Serv WATER FLOW 21

22 SECTION 5 SERVICE TECH. INFORMATION 5A. TROUBLESHOOTING INDICATOR VALVE POSITION Serv service Fill fill Brine brining/brine rinse Bkwsh backwash Rinse fast rinse FACE PLATE REPLACEMENT: BE SURE THE VALVE IS IN SERVICE POSITION (OBSERVE VALVE CYCLE INDICATOR) WHEN REPLACING THE FACE PLATE. MOTOR CAM position markers 22

23 SECTION 5 SERVICE TECH INFORMATION 5A. TROUBLESHOOTING MANUAL ADVANCE REGENERATION CHECK CYCLE FLOW RATES (GALLONS PER MIN.) FILL (flow to salt storage tank) 0.3 (1.1 liters) BRINING.19 (.7 liters) BRINE RINSE.12 (.45 liters) BACKWASH (flow to drain) 2.0 (7.6 liters) FAST RINSE 2.0 (7.6 liters) 23

24 SECTION 5 SERVICE TECH. INFORMATION 5B. ROTARY VALVE SERVICE DISASSEMBLY SERVICING THE VALVE ASSEMBLY 24

25 SECTION 5 SERVICE TECH INFORMATION 5C.. WATER FLOW THROUGH THE SOFTENER VALVE SERVICE CYCLE from Valve Inlet (hard water) To Valve Outlet (soft water) top distributor resin tank resin bed resin bed bottom distributor FILL CYCLE position switch venturi valve cam rotor & disc fill flow plug fill water (soft) To Valve Outlet (soft water) from Valve Inlet (hard water) top distributor resin tank resin bed resin bed bottom distributor 25

26 SECTION 5 SERVICE TECH. INFORMATION 5C. WATER FLOW THROUGH THE SOFTENER VALVE BRINING AND BRINE RINSE CYCLES bypass hard water to valve outlet venturi nozzle brine from salt storage tank drain from Valve Inlet (hard water) BACKWASH CYCLE bypass hard water to valve outlet flow plug drain 26

27 SECTION 5 SERVICE TECH INFORMATION 5C. WATER FLOW THROUGH THE SOFTENER VALVE soft water to valve outlet FAST RINSE CYCLE drain 27

28 SECTION 6 REPAIR PARTS KENMORE WATER SOFTENERS MODEL NOS AND Rating Decal Location Valve Assembly (see page 30) KEY PART DESCRIPTION NO. NUMBER Cover (main) Salt Hole Cover Transformer, 24V-10VA Power Cord (transformer) Timer Repl. (PWA) Face Plate (order req d decal) Face Plate Decal, Mod Face Plate Decal, Mod Rim Brinewell Cover Wing Nut, 1/ Brinewell Salt Storage Tank Plastic Screw, 1/4 x 5/ Hose Clamp Hose Adaptor Grommet Brine Valve Assy. (also see pg. 29) Replacement Distributor Resin Resin Tank (incl. Key No. 18) O-Ring, 2-3/4 x Top Distributor O-Ring, 13/16 x 1-1/ O-Ring, 2 7/8 x 3-1/ Vapor Barrier Clamp Section (2 req.) Clamp Retainer (2 req.) Decal, Salt Level1 28 Cov. Lock (req d. for shipment only) Installation Manual Owners Manual not illustrated Included in parts bags see page Aligns with top of brinwell. 28

29 SECTION 6 REPAIR PARTS KENMORE WATER SOFTENERS MODEL NOS AND ÂÂ BRINE VALVE ASSEMBLY KEY PART DESCRIPTION NO. NUMBER Float Weight, Ceramic Float Stop Float (includes key no. 33) Float Seal Float Rod & Stem Guide Cap O-Ring 15/16 x 1-3/ Seal Retainer, Bottom Seal Clip Brine Valve Body Clip Screen Insert Retaining Ring O-Ring, 5/16 x 9/ Brine Tube Tubing Assy. (incl Key Nos. 43, 44 & 45) Cone Screen Ground Clamp Kit Included in parts bags see page 31. INLET OUTLET GROUNDING CLAMPS 49 29

30 SECTION 6 REPAIR PARTS KENMORE WATER SOFTENERS MODEL NOS AND VALVE ASSEMBLY

31 SECTION 6 REPAIR PARTS KEY NO. PART NUMBER KENMORE WATER SOFTENERS MODEL NOS AND PARTS LIST DESCRIPTION Screw, #6-20 x 7/8 (2 req.) Motor (Includes 2 ea. of Key No. 50) Screw, #6-20 x 3/8 (2 req.) Motor Plate Bearing Cam and Gear Clip (Drain) Flow Plug O-Ring, 5/8 x 13/ Drain Hose Adaptor Hose Clamp Clip (2 req.) Installation Nut (2 req.) Installation Tube (2 req.) Washer (2 req.) Install. Kit (Incl. Key Nos. 62, 63 & 64) Installation Adaptor (2 req.) O-Ring, 15/16 x 1-3/16 (2 req.) Rotor Seal O-Ring, 3/8 x 9/ Plug (Drain Seal) Spring Seal (Nozzle & Venturi) Valve Body O-Ring, 1/4 x 3/8 (2 req.) Retainer (Nozzle & Venturi) Nozzle & Venturi Housing Nut Ferrule Cone Screen Flow Plug,.3 gpm Parts included with Model No only. Parts included with Model No only. KEY NO. PART NUMBER DESCRIPTION Nozzle and Venturi Gasket Kit Screen Screen Support O-Ring, 1 1/8 x 1-3/ Cap Flow Plug,.15 gpm O-Ring, 3-3/8 x 3-5/ Rotor & Disc Wave Washer O-Ring, 3/4 x 15/ O-Ring, 7/16 x 5/ Valve Cover Screw, #10-14 x 2 (5 req.) Expansion Pin Switch Spacer Screw, #4-24 x 1-1/8 (flat head) Sensor Housing Turbine Support and Shaft Turbine O-Ring Nozzle & Venturi Assy. (Includes Key Nos. 75, and 77 through 84) Parts Bag, Model No (Includes parts marked with a, pages 28, 29 & 31) order manuals separately, if needed Parts Bag, Model No (incl. parts marked with a, pages 28, 29 & 31) order manuals separately, if needed Seal Kit (Includes Key Nos. 67, 68, 71, 85, 88 and 89) Drain Hose, 3/8 I.D. x 20 not illustrated BYPASS INSTALLATION VALVE MODEL NO KEY PART DESCRIPTION NO. NUMBER Retainer Ring Bypass Body O-Ring, 13/16 x 1 (4 req.) Stem O-Ring, 15/16 x 1-3/16 (2 req.) Bypass Valve (Complete)

32 OWNER S MANUAL Deluxe Demand Water Softeners MODEL NOS For the repair or replacement parts you need delivered directly to your home Call 7 am 7 pm, 7 days a week ( ) The model number of your water softener is found on the rating decal. This decal is on the rim, under the salt cover. When requesting service or ordering parts, always provide the following information: Product Type Model Number Part Number Part Description For in home major brand repair service Call 24 hours a day, 7 days a week ( ) For the location of a Sears Parts and Repair Center in your area Call 24 hours a day, 7 days a week For information on purchasing a Sears Maintenance Agreement, or to inquire about an existing Agreement Call 9 am 5 pm, Monday Saturday (R. 8/97)

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