Powerflex update 2016 Summer Days, September

Transcription

1 Powerflex update 2016 Summer Days, September Petr Drahota Commercial Engineer Power & Components PUBLIC PUBLIC CO900G

2 Agenda PF520, PF700H, PF750 overview, new firmware versions 140M-D8V Motor Protection Circuit Breaker Powerflex 755T PREVIEW

3 3 Product Scalability Single power structure supports three control architectures Control Core Power Core

4 4 PowerFlex 520-Series PowerFlex 527 CIP Motion product up to 22 kw Removable control terminal blocks Encoder feedback Embedded dual-port Ethernet Safety functionality (hard-wired) CIP Safety Safe-Torque-Off with Logix V24 All motor control modes No torque regulation but limitation spm motor control in open loop only

5 PF527 Safety Rating Update Hardwired rating originally intended to match the PF525 SIL2/PLd rating Hardwired solution now upgraded to SIL3/PLe Both Network and HW solutions comply to SIL3/PLe in PF527

6 PowerFlex 700H LifeCycle Status PUBLIC PUBLIC CO900G

7 7 PowerFlex 700H LifeCycle Status October End of Life status (previously known as Silver Series ) Drives and Spare parts available for sale June 30, 2016 Discontinued status Drives no longer available for sale Repair services and spare parts for sale based on availability PowerFlex 750 Series: Easy to Install & Use Easy to Maintain & Service Easy to Monitor & Diagnose Smart Features for Extra Savings In Place Of: Standard PF700H drives Packaged PF700H drives 18 Pulse PF700H drives Migrate To: Standard PF750 series drives Packaged PF750 series drives ( 21G ) or Contact LSC Contact LSC for 18 Pulse PF755

8 PowerFlex 755 firmware Nuclear Export Compliance PUBLIC PUBLIC CO900G

9 9 PowerFlex 750 Series Drives Firmware Overview On August 7, 2014 the United States Department of Commerce changed the export regulations for variable frequency drives as a result of an updated guideline from the Nuclear Supplier Group (NSG). Participating Governments to the NSG: ARGENTINA, AUSTRALIA, AUSTRIA, BELARUS, BELGIUM, BRAZIL, BULGARIA, CANADA, CHINA, CROATIA, CYPRUS, CZECH REPUBLIC, DENMARK, ESTONIA, FINLAND, FRANCE, GERMANY, GREECE, HUNGARY, ICELAND, IRELAND, ITALY, JAPAN, KAZAKHSTAN, REPUBLIC OF KOREA, LATVIA, LITHUANIA, LUXEMBOURG, MALTA, MEXICO, NETHERLANDS, NEW ZEALAND, NORWAY, POLAND, PORTUGAL, ROMANIA, RUSSIAN FEDERATION, SERBIA, SLOVAKIA, SLOVENIA, SOUTH AFRICA, SPAIN, SWEDEN, SWITZERLAND, TURKEY, UKRAINE, UNITED KINGDOM, and UNITED STATES The export compliance date for Rockwell Automation in the United States is February 9, 2015

10 10 PowerFlex 750 Series Drives Firmware Overview Issue: The Nuclear Supplier Group (NSG) has introduced a new guideline that requires frequency changing devices that are usable as variable/fixed frequency motor drives having all the characteristics list below to be heavily regulated. Multiphase output providing a power of 40 VA or greater Operating at a frequency of 600Hz or more Frequency control better (less) than 0.2% Solution: Insert an internal limit within the drive firmware that limits the max frequency to 590Hz, leaving the database value at 650Hz Will not change the series designator of the product All tools and visual screens would show a max limit of 650Hz, but the drive would not accept a value greater than 590Hz Requires the implementation of the Secure Flash function

11 11 PowerFlex 750-Series Firmware Excerpt from the RN

12 12 PowerFlex 750 Series Drives Firmware Unsecure Flash Attempt If an attempt to flash a non-secure file over a secure file a DPI error will occur and a notification will be displayed. ControlFLASH Drive Executive/Tools

13 PowerFlex 750 Series Drives Firmware Flash Summary Start Flash File Result Unsigned Firmware (<V10) Signed Firmware (V12.001) Signed Firmware (V12.001) Unsigned Firmware (<V10) Convert File (V11.001) Signed Firmware (V12.001) Signed Firmware (V12.001) Signed Firmware (<V11) Signed Firmware (V12.001) Signed Firmware (V12.001) Signed Firmware (<V12) Not possible Unsigned Firmware (<V10)

14 PowerFlex 520 Firmware V 5.01 PUBLIC PUBLIC CO900G

15 15 PF523 v3 Firmware Release Under development, schedule for July 2016 AFC Adding 1 Analog Output functionality (Same I/O count) Other Enhancements Anomalies resolution V3 release would requires series change Due to adding of 1AO > change of functionality Would requires different SAP P/N. No change in Drives Catalog numbers, List prices, footprint Adding of 1AO in PF523 would strengthen our position in the entry level space & grow market share

16 16 PF523 v3 Firmware Release

17 17 PF523 v3 Firmware Release

18 PF525 v5 Firmware Release AFC on 26 April 2016 Introduced Permanent Magnet Motor Control Support for both interior mount and surface mount permanent magnet motors ipm supports both open and closed loop control spm supports open loop control only Other Enhancements Anomalies resolution Available with firmware version 5 or higher no new hardware will be required. Firmware can be downloaded from Product Compatibility and Download Center (PCDC) Updated PF520-Series AC Drives User Manual is now available on the Literature Library Sales Enabler on 8 th May 2016 AFC on 26 April 2016 PM motor control would allow us to penetrate new market space & grow market share PUBLIC 18

19 19 PowerFlex 525-Series AC Drive Motor Control: Permanent Magnet Permanent magnet motor control Supports both interior mount and surface mount permanent magnet motors ipm supports both open and closed loop control** spm supports open loop control only ** Close loop control is for 10HP ipm motor and below. Already able to cater for most application ratings Availability: v5 firmware revision no new hardware required. Controlflash Download from PCDC accompanied by a Release Note

20 20 Permanent Magnet Motor PF525 PM motor Startup Method Update Motor Control: PM Motor Added Basically 2 method to tune the PM motor: 1) PF525 Startup Wizard ** 2) Conventional manual keypad entry from the front HIM ** We are working with the CCW software developers to further improve the wizard for PM tuning After Autotune: PF525 additional setup for PM Motor Open loop, adjust some parameters if you encounter a reverse startup (when start cmd is given, motor will move momentarily in the reverse direction of the desired actual direction). 2-3 parameters to adjust. You can ignore this if no reverse is seen and your autotune of an open loop PM motor is completed! Closed loop, you NEED to perform a simple alignment procedures before it starts a normal run. Instruction has been documented how to perform the above in the appendix of the User Manual

21 21 Some PF525 v5 enhancements F111 can be fault reset without cycle power Pr 106 Flux braking Pr 575 More status bit (Digital Status 2- Pr 393, Digital out status- Pr 394) Module reset Pr 53=4 Adjustable Output phase loss sensitivity. Pr 576 Creeping at 0Hz in VVC closed loop solved.

22 22 Some PF525 v5 enhancements F111 can be fault reset without cycle power by adding Pr 106

23 23 Some PF525 v5 enhancements - Flux braking Pr 575

24 24 Some PF525 v5 enhancements - More status bit (Digital Status 2- Pr 393, Digital out status- Pr 394) d.393 Drive Status 2 (in the Advanced Display section) Bit 0 state 1 state B0 Jogging not active Jogging active B1 Flux braking not active Flux braking active B2 Motor Overload not active Motor Overload active B3 Auto-restart count active Auto-restart count not active B4 DC Braking not active DC Braking active B5 Not at frequency At frequency B6 Autotune not in progress Autotune in progress B7 EM brake not active EM brake active B8 Drive not in current limit Drive in current limit B9 B10 B11 Safety input 0 value Safety input 1 value B12 F-111 fault not active F-111 fault active B13 Safety Torque not permitted Safety Torque permitted B14 B15

25 25 Some PF525 v5 enhancements d394. Dig Out status (in the Advanced Display section) Bit status B0 Relay 1 status (NO) B1 Relay 2 status (NC) B2 Opto 1 status (check Pr 75) B3 Opto 2 status (check Pr 75) B4-B15 unused

26 26 Some PF525 v5 enhancements - Module reset Pr 53=4 (to mimic a power cycle to the drive)

27 27 Some PF525 v5 enhancements - Adjustable Output phase loss sensitivity. Pr 576

28 PowerFlex 755 news PUBLIC PUBLIC CO900G

29 Firmware Version V12 Overview Firmware V12 will include the following enhancements: Availability of I/O in the Logix Axis Configuration Interface (PowerFlex 755) Availability of new feedback in the Logix Axis Configuration Interface (PowerFlex 755) Torque Prove functionality in the Logix Axis Configuration Interface (PowerFlex 755) Motor Control Improvements PowerFlex Hp (477A) Now available Configurable Line Loss Fault

30 PowerFlex 755 Firmware Version V12 Availability of IO in the Logix Axis Configuration Interface I/O capabilities that will be accessible through the 11 & 22-series I/O cards in the Logix Axis Configuration Interface: Positive/Negative Overtravel Inputs Pre-charge Input Brake Output Regeneration OK Input Contactor Enable Output Motor Thermostat Input (22-Series) General Purpose I/O *Note: Home Input on the UFB board was available prior to V12

31 TorqProve TM in Integrated Motion Firmware Revision Features: TorqProve in Integrated Motion Enhanced s-curve performance Use when: Coordinated motion on hoisting applications is needed including simultaneous traverse and lifting motions Customer uses Logix controller Available on Product Compatibility & Download Center PUBLIC

32 PowerFlex 750-Series Frame 7 Power Extension 477A Output current 400V ND: 270 kw, HD: 200 kw 480V ND: 400 Hp, HD: 300 Hp AC Input or DC Input Optional dynamic braking transistor Available as IP00, NEMA/UL Type Open Surrounding Air Temp: 0 40 C ( F) Available Today! 32