Huck structural blind fastener
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- Samson Tyler
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1 Huck structural blind fastener EXTREMELY RESILIENT HIGHLY RELIABLE ABSOLUTELY SECURE Joined to last.
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3 KVT-Fastening is an internationally wellknown specialist for high-quality fastening and sealing applications. In both areas, KVT offers engineering solutions based on the wide product portfolio of the leading manufacturers in the market. Whether for the electronics and energy sector, the automotive and transportation industries, aviation and aerospace, engineering and construction, precision engineering, or medical equipment, high-performance solutions from KVT are found wherever absolutely safe and secure connections are essential. These small but extremely resilient components are applied where it matters most. KVT does not just supply standard products and individual components, but also provides close and active customer support in the search for ideal solutions, particularly when specific requirements must be fulfilled. This portfolio is complemented by a range of innovative tools and machines as well as, if needed, the integration into automated, serial production workflows. Since 1927 KVT-Fastening stands for experience, solution oriented expertise, unique skills in development and consultation and for the utmost reliability. Joined to last. KVT THE CENTER OF EXCELLENCE FOR HIGH-PERFORMANCE fastening TECHNOLOGY 3
4 structural blind fastener Unshakable, EVEN UNDER EXTREME STRESS structural blind fastener as well as specially designed rivet solutions are primarily used in the fields of transport, rail vehicles, bus and truck production, semitrailers, containers, and frame construction fields that place great demands on components and materials. CHALLENGE The problem is the joining of two components made of the same or different materials, such as steel and plastic, with different strengths and material thicknesses. Above all, the joints must be able to withstand vibrations over a long period of time. SOLUTION structural blind fastener live up to these most demanding requirements thanks to their enormous shear strength and great tensile strength. Even large components can be permanently joined without deformation. ADVANTAGES Highly resistant to vibrations Ideally designed, nondetachable blind rivet joints Deformation-free joints without surface damage Virtually corrosion-free Range of tools for quick and easy installation
5 Contents 8 10 Magna-Lok Magna-Lok Countersunk head, Huck-Lok 15 Magna-Bulb 16 Auto-Bulb 17 BOM Collar head Tools All dimensions are specified in mm. 5
6 OVERVIEW OF structural blind fastener Heavy-duty rivet series Head shape Use Features of use Rivet sleeve material Rivet mandrel material Magna-Lok Structural blind fastener with wide grip range and good hole filling. The mandrel is automatically locked to prevent detachment. The break point is flush-fit to the rivet body. Magna-Lok seals the joint against splash water. Aluminum Steel Stainless steel Aluminum Steel Stainless steel Magna-Lok Countersunk head Structural blind fastener with wide grip range and good hole filling. The mandrel is automatically locked to prevent detachment. The break point is flush-fit to the rivet body. Magna-Lok seals the joint against splash water. Aluminum Steel Stainless steel Aluminum Steel Stainless steel Huck-Lok The great vibration resistance of the Huck-Lok is achieved by a double-mandrel lock. The special bulge style prevents pulling through in combination with the locking mechanism on the blind side. Wide grip range and high shear strength. Steel Steel Magna-Bulb Large contact surfaces paired with high clamping force are well suited for use in sheet-metal and plastic applications. The form-fit locked rivet mandrel provides security even under heavy component vibrations. Steel Steel Auto-Bulb Auto-Bulb offers optimum appearance and no danger of injury on the blind side. The projecting height of the bulge can be ideally adapted due to overlapping clamping ranges. High clamping force and a large blind side footprint offer optimum fatigue strength. Steel Steel BOM Collar head The strutural blind fastener for the most demanding requirements in terms of clamping force and shear strength. The joint is sealed to prevent liquid from entering. The rivet mandrel breaks flush. BOM provides the strength advantages of lockbolt systems but is also made for blind installation from one side. Steel Steel 6
7 OVERVIEW OF structural blind fastener Grip range [mm] Rivet diameters Catalog page Standard s (included in catalog) Standard s (included in catalog) Standard s (included in catalog) Standard s (included in catalog) Standard s (included in catalog) Standard s (included in catalog) Standard s (included in catalog) Standard s (included in catalog) Available upon request Standard s (included in catalog) Available upon request Standard s (included in catalog) Available upon request
8 Structural blind fastener Magna-Lok BLIND RIVET Material INSTALLATION Body: Aluminum (AIMg5) Mandrel: Aluminum (AIZn5, 5MgCu) Tools see pages D Data: NOM rivet Ø Order description Body D Rivet E Setting tool Installation Pulling head [N] [N] Pneu./Hydr MGLP-B MGLP-B MGLP-B6-E L/2480L 1) 202V L MGLP-B MGLP-B MGLP-B8-E L/2480L 1) 202V L MGLP-B / ) ) This tool can only be operated in combination with the HK powering and the HS-10-MCE hose set.
9 Structural blind fastener Magna-Lok BLIND RIVET Material INSTALLATION Body: Steel Mandrel: Steel Surface: Zinc-plated with clear chromate Tools see pages D Data: NOM rivet Ø Order description Body D Rivet E Setting tool Installation Pulling head [N] [N] Pneu./Hydr MGLP-R MGLP-R MGLP-R6-E L/2480L 1) 202V L MGLP-R MGLP-R MGLP-R8-E L/2480L 1) 202V L MGLP-R / ) ) This tool can only be operated in combination with the HK powering and the HS-10-MCE hose set. 9
10 Structural blind fasteners Magna-Lok BLIND RIVET Material INSTALLATION Body: Stainless steel (AISI 302) Mandrel: Stainless steel (AISI 305) Tools see pages D Data: NOM rivet Ø Order description Body D Rivet E Setting tool Installation Pulling head [N] [N] Pneu./Hydr MGLP-U MGLP-U L/2480L 1) 202V L MGLP-U MGLP-U L/2480L 1) 202V L 10 1) This tool can only be operated in combination with the HK powering and the HS-10-MCE hose set.
11 Structural blind fasteners Magna-Lok BLIND RIVET Countersunk head, 100 Material INSTALLATION Body: Aluminum (AIMg5) Mandrel: Aluminum (AIZn5,5MgCu) Tools see pages ) (4.8) (6.4) 3-D Data: NOM rivet Ø Order description Body D Rivet E Setting tool Installation Pulling head [N] [N] Pneu./Hydr MGL100-B MGL100-B , L/2480L 1) L 2) 2) 202V MGL100-B MGL100-B , L/2480L 1) L 2) 2) 202V 1) This tool can only be operated in combination with the HK powering and the HS-10-MCE hose set. 2) The respective mouthpiece, (4.8) or (6.4), must be used to set countersunk head rivets. They are supplied with the respective pulling head as standard. 11
12 Structural blind fasteners Magna-Lok BLIND RIVET Countersunk head, 100 Material INSTALLATION Body: Steel Mandrel: Steel Surface: Zinc-plated with clear chromate Tools see pages ) (4.8) (6.4) 3-D Data: NOM rivet Ø Order description Body D Rivet E Setting tool Installation Pulling head [N] [N] Pneu./Hydr MGL100-R MGL100-R , L/2480L 1) L 2) 2) 202V MGL100-R MGL100-R , L/2480L 1) L 2) 2) 202V 12 1) This tool can only be operated in combination with the HK powering and the HS-10-MCE hose set. 2) The respective mouthpiece, (4.8) or (6.4), must be used to set countersunk head rivets. They are supplied with the respective pulling head as standard.
13 Structural blind fasteners Magna-Lok BLIND RIVET Countersunk head, 100 Material INSTALLATION Body: Stainless steel (AISI 302) Mandrel: Stainless steel (AISI 305) Tools see pages ) (4.8) (6.4) 3-D Data: NOM rivet Ø Order description Body D Rivet E Setting tool Installation Pulling head [N] [N] Pneu./Hydr MGL100-U MGL100-U , L/2480L 1) L 2) 2) 202V MGL100-U MGL100-U , L/2480L 1) L 2) 2) 202V 1) This tool can only be operated in combination with the HK powering and the HS-10-MCE hose set. 2) The respective mouthpiece, (4.8) or (6.4), must be used to set countersunk head rivets. They are supplied with the respective pulling head as standard. 13
14 Structural blind fasteners Huck-Lok BLIND RIVET Material INSTALLATION Body: Steel Mandrel: Steel Surface: Zinc-plated with clear chromate Tools see pages Grip range 22.2 to 28.6 mm and 25.4 to 31.8 mm are available upon request. 3-D Data: NOM rivet Ø Order description Body D Rivet E Setting tool Installation Pulling head [N] [N] Pneu./Hydr HKLP-R HKLP-R HKLP-R HKLP-R HKLP-R L/2480L 1) 202V L 14 1) This tool can only be operated in combination with the HK powering and the HS-10-MCE hose set.
15 Structural blind fasteners Magna-Bulb BLIND RIVET Material INSTALLATION Body: Steel Mandrel: Steel Surface: Zinc-plated with clear chromate Tools see pages Other rivet diameters 7.9 mm (3.8 to 6.4 mm) and other grip ranges of the below- mentioned types are available upon request. 3-D Data: NOM rivet Ø Order description Body D Rivet E Setting tool Installation Pulling head [N] [N] Pneu./Hydr. 4.8 Upon request! MBP-R6-M MBP-R6-M MBP-R6-M MBP-R6-M MBP-R6-M MBP-R8-M MBP-R8-M MBP-R8-M MBP-R8-M MBP-R8-M MBP-R8-M MBP-R8-M MBP-R8-M L/2480L 1) 202V L/2480L 1) 202V L L 1) This tool can only be operated in combination with the HK powering and the HS-10-MCE hose set. 15
16 Structural blind fasteners Auto-Bulb BLIND RIVET Material INSTALLATION Body: Steel Mandrel: Steel Surface: Zinc-plated with clear chromate Tools see pages Other grip ranges of the below-mentioned types are available upon request. 3-D Data: NOM rivet Ø Order description Rivet D Setting tool Installation Pulling head [N] [N] Pneu./Hydr ABP-R6-M ABP-R6-M ABP-R6-M Upon request! ABP-R6-M ABP-R6-M L/2480L 1) 202V L ABP-R6-M ABP-R8-M ABP-R8-M ABP-R8-M ABP-R8-M ABP-R8-M ABP-R8-M L/2480L 1) 202V L ABP-R8-M ) This tool can only be operated in combination with the HK powering and the HS-10-MCE hose set.
17 Structural blind fasteners BOM BLIND RIVET Collar head Material INSTALLATION Body: Steel, Zinc-plated, with wax film Mandrel: Steel, black, oiled Tools see pages Other rivet diameters (4.8 mm, 12.7 mm, 15.9 mm, 19.1 mm) and other grip ranges of the below-mentioned types are available upon request. 3-D Data: NOM rivet Ø Order description Body D Rivet E Setting tool Installation Pulling head [N] [N] Pneu./Hydr BOM-R BOM-R BOM-R / ) BOM-R BOM-R BOM-R BOM-R / ) BOM-R BOM-R BOM-R BOM-R / ) BOM-R BOM-R ) This tool can only be operated in combination with the HK powering and the HS-10-MCE hose set. 17
18 TOOLS Structural blind fastener OVERVIEW Pneumatic tools Hydraulic tools The hydraulic tools can only be operated in combination with the HK powering and the HS-10-MCE hose set. NOM rivet Ø 202V LH L/LB 2480 L 2580 Tension head Tension head Tension head Tension head Tension head Tension head 4.8 L L Magna-Lok 6.4 L L Huck-Lok 6.4 L L 4.8 L L Magna-Bulb 6.4 L L L L Auto-Bulb 6.4 L L BOM
19 TOOLS Structural blind fastener PNEUMATIC TOOL 202V WITH VACUUM SYSTEM Weight: 2.3 kg Air pressure: 5.5 to 6.9 bar Tensile force: 17.3 kn (at 6.2 bar) Max. power stroke: 18.9 mm Air consumption: 244 l/min at 30 cycles/min PNEUMATIC TOOL LH-244 depending on nosepiece Weight: 2,8 kg Air pressure: 6,2 to 6,9 bar Tensile force: 19 kn (at 6,2 bar) Max. power stroke: 21 mm The tool is also available with a mandrel collection container under the designation LH-244 B (without picture). 19
20 TOOLS Structural blind fastener PNEUMATIC TOOL 255 Weight: 4 kg Air pressure: 6.2 to 6.9 bar Tensile force: 34.5 kn (at 6.2 bar) Max. power stroke: 15.9 mm PNEUMATIC TOOL 2025 L Weight: 2.6 kg Air pressure: 6.2 to 7.6 bar Tensile force: 19 kn (at 6.2 bar) Max. power stroke: 17 mm Air consumption: 1.3 l/stroke The tool can also be supplied with a mandrel collection container under the designation LH-244 B (without picture). 20
21 TOOLS Structural blind fastener HYDRAULIC TOOL 2480 L Weight: 1,0 kg Tensile force: 25.4 kn (bei 580 bar) Max. power stroke: 20.6 mm Power stroke: 580 bar Return stroke: 220 bar HYDRAULIC TOOL 2580 Weight: 3.0 kg Tensile force: 47.6 kn (at 510 bar) Max. power stroke: 24 mm Power stroke: 510 bar Return stroke: 220 bar Hydraulic-AggregatE HK Max. force pressure: 580 bar Max. return stroke: 300 bar Dimensions: 540 x 470 x 565 mm (LxWxH) Connection: 50 Hz, 3 x 220V, 3 x 400V Motor: 2.2 kw The pump is controlled based on the work demand. It switches to standby after the work stroke. 21
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23 KVT Fastening And sealing TECHNOLOGY KOENIG-EXPANDER Plugs Blind rivet nuts Blind rivet technology Thread inserts Self-clinching fasteners Stud welding systems Lock nuts Bonding fasteners Access solutions Quick fastening elements and clips Quick release pins and spring plungers Adhesives and sealants 1) Construction fasteners 2) Special processes 1) Pressure intensifiers 3) FASTENING, SEALING AND FLOW CONTROL SOLUTIONS FOR COMPLEX APPLICATIONS The extensive KVT portfolio offers optimal solutions for your most challenging applications. The products included in this catalog represent only a selection from our entire product portfolio. Screw technology Installation technology Quick connectors 4) Upon request, we will be pleased to provide additional information or an individual consultation to you. Feel free to contact us! For more information about our range of products and order at our E-shop, please visit 1) Not available in Germany 2) Only available in Switzerland 3) Not available in Switzerland 4) Not available in Austria
24 Electrical engineering Energy technology Automotive Medical technology Transportation Construction industry Precision engineering Aviation and aerospace Hydraulics and industry Mechanical engineering THE TRUSTED WORLD LEADER IN FASTENING, SEALING AND FLOW CONTROL SOLUTIONS Whether it is about choosing the optimal fastening, sealing or flow control element or about developing special solutions for complex process and construction procedures efficiency and project safety are key in every single task. Browse our website or contact us to find out more about the entire range of products and solutions in the field of high-end fastening, sealing and flow control technology. For further information please visit: KVT-Fastening AG Dietikon/Zürich Switzerland KVT-Fastening GmbH Illerrieden Germany KVT-Fastening GmbH Asten/Linz Austria KVT-Fastening Sp. z o.o. Warsaw Poland info-pl@kvt-fastening.com KVT-Fastening S.R.L. Bucureşti Romania info-ro@kvt-fastening.com KVT-Fastening spol. s.r.o. Bratislava Slovakia info-sk@kvt-fastening.com KVT-Tehnika pritrjevanja d.o.o. Ljubljana Slovenia info-sl@kvt-fastening.com KVT-Fastening s.r.o. Brno Czech Republic info-cz@kvt-fastening.com KVT-Fastening Kft. Budapest Hungary info-hu@kvt-fastening.com Joined to last. Specifications subject to change without notice. 7/2014/B
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