High Strength. Fastening Systems

Transcription

1 High Strength Fastening Systems Edition

2 Expertise in Fastening Solutions With over 100 years experience in the design and manufacture of assembly technology, Emhart has the expertise to provide fastening solutions to a wide range of industries from Automotive, Construction, and Electronics through to sheet metal assembly and general industry. We offer consulting, technical advice, a wide range of volume parts and high quality setting equipment to meet the varying needs of our customers. 2

3 Emhart in Europe Emhart has experienced technical experts and application engineers available throughout Europe ready to support customers with application and assembly processes and fastener specifications. We service our European customers directly through our manufacturing and warehousing facilities around Europe or through our network of highly experienced distributors. Emhart Facilities and Distribution Network Distribution Network 3

4 4

5 High Strength Fastening Systems Range Guide 6 How Lockbolts Work 8 How Structural Blind Fasteners Work 9 Magna-Lok 10 Auto-Bulb 14 Magna-Tite 15 Magna-Bulb 16 HuckLok 17 BOM 18 FloorTight 19 Magna-Grip 20 C6L C Lockbolt 24 C6L R Lockbolt 26 C6L U Lockbolt 28 C50L Lockbolt 30 Hucktainer 34 BOBTAIL 36 Power Tools 40 Hydraulic Equipment 42 Hydraulic Powered Installation Tools 43 5

6 High Strength Fastening Systems High strength fastening systems are ideal for applications requiring high clamp forces, vibration resistance and maintenance free, long life joints. High strength fastening systems are coonly found in coercial vehicles, rail, trailers and security fencing. The range has a broad selection of high integrity fasteners, which are easy to install using high speed pneumatic tools. Requiring a simple visual inspection after setting, high strength rivets provide a fast and cost effective solution to the most demanding applications. Range Guide Aluminium Steel Stainless Steel Magna-Lok Wide grip range Excellent gap closure capability Outstanding hole filling on the blind side - excellent joint tightness and resistance to water ingress Internal pin locking mechanism - secure within the rivet body and protected from corrosion Auto-Bulb Structural fastener - high shear & tensile strength Large blind side footprint - ideal for lower strength or thin sheet joint materials High pin retention prevents possibility of noise/vibration in dynamic assemblies Magna-Tite Polymer watertight seal - ideal for roofing or similar applications Extra large blind side footprint - ideal for lower strength or thin sheet joint materials Low clamp load - perfect for use in thin sheet material, composites and plastics Wide grip range - accoodates a large variation in joint thicknesses Magna-Bulb Large blind side footprint - ideal for lower strength or thin sheet joint materials Structural fastener - high shear and tensile strength Flush pinbreak Internal pin locking mechanism - secure within the rivet body and protected from corrosion HuckLok Wide grip range - accoodates a large variation in joint thicknesses Structural fastener - high shear & tensile strength Flush pinbreak - no catching on clothes, skin or goods. Quick and easy visual inspection Large blind side footprint - ideal for lower strength or thin sheet joint materials Internal pin locking mechanism - secure within the rivet body and protected from corrosion, plus additional blind side pin locking for increased fatigue life emhart.eu

7 Aluminium Steel Stainless Steel BOM Very high strength/diameter ratio - can be used in demanding structural applications Very high joint tightness Very resistant to tampering FloorTight Self countersinking head - ideal for use on timber flooring and phenolic faced plywood Superior strength to conventional flooring screws 3 clamp strengths available to suit your joint - no crushing or pulling through the board Wide grip range Magna-Grip Very wide grip range One pin and one collar cover a wide variety of applications Wide grip range minimises fastener inventory Flush pinbreak - no catching on clothes, skin or goods C6L Lockbolt 5.8 grade small diameter Lockbolt Made to British Standard B7805: Part 1: a mark of quality, safety and performance Wide flange collar available - enables installation into non metallic materials C50L Lockbolt 8.8 grade large diameter Lockbolt Made to British Standard B7805: Part 2: a mark of quality, safety and performance High tensile friction grip fastener Hucktainer Designed specifically for joining composite board in trailer applications Will not crush or damage the composite board Integral seal around pin head prevents moisture ingress Low profile on both sides when installed - no catching on clothes, skin or goods BOBTAIL No Pintail Unmatched installation speed Low overall installation cost Eliminates need for secondary operations Superior strength Vibration resistance emhart.eu 7

8 How Lockbolts Work Clamp Force or Pre Load: In the initial stages of the installation process, the tool engages and pulls on the pintail. The joint is pulled together before the conical shaped cavity of the nose assembly is forced down the collar. This progressively locks (swages) it into the grooves of the harder pin. The pin and swaged collar combine to form the installed fastener. The squeezing action reduces the diameter of the collar, increasing its length. This in turn stretches the pin, generating a clamp force over the joint. Shear strength of Lockbolts vary according to the material strength and minimal diameter of the fastener. By increasing the diameter or the grade of material, the shear strength of the fastener can be increased. The tensile strength of Lockbolts is dependent on the shear resistance of the collar material and the number of grooves it fills. Head Tensile Centre Line Shear Line Shear Pin Collar Breakneck groove Pintail Pintail-less Lockbolt after installation Lockbolt after installation Lockbolt installation sequence 1. Pin placed into prepared hole - Collar placed over pin 2. Tool is placed over the fastener pintail and activated - Pin head pulled against material - Anvil pushes collar against joint - Initial clamp generated 3. Tool swages collar, increasing clamp 4. Pintail breaks, installation complete 8 emhart.eu

9 How Structural Blind Fasteners Work The shear strength of structural blind fasteners is generated by the combined resistance against failure of the pin and sleeve. This takes place along the joint s shear line between fastened plates. The tensile strength of structural blind fasteners differs to that of Lockbolts, as they form a blind side positive lock either by bulbing or expanding of the sleeve. The sleeve, assisted by the permanently secured pin, therefore resists failure along its centre line. 1. Bulbing The sleeve of the fastener is compressed, causing it to fold outwards to form a bulb. This forms itself tightly against the joint material. Once the pin is permanently locked into place the pintail will break off, completing the installation. 2. Expanding Pulling on the pintail causes the head of the pin to draw into the sleeve. This expansion causes a foot print to form against the joint material. Note: The pre-load of blind rivets is generally not published, as it varies widely depending on the application. Pin Pintail Tensile Centre Line Shear Shear Line Sleeve Internal Lock Head of pin Bulbing (Magna Bulb) Expanding (HuckLok) Blind Fastener installation sequence 1. Pin placed into prepared hole - Tool is placed over the fastener pintail 2. Tool activated - Deforming of blind side begins 3. Joint tightened - Internal locking mechanism formed 4. Pintail breaks - Installation complete emhart.eu 9

10 Magna-Lok Aluminium Protruding Head Wide grip range Excellent gap closure capability Outstanding hole filling on the blind side - Excellent joint tightness and resistance to water ingress Internal pin locking mechanism - Secure within the rivet body and protected from corrosion d k k PIN DESCRIPTION RETENTION PACK PACK d l g d h d k k S T ARTICLE BOX QTY ARTICLE BOX QTY N N N MGLP-B , MGLP-B , MGLP-B , MGLP-B , MGLP-B Truss Head MGLT-B , MGLT-B , Countersunk Head MGL-100-B , MGL-100-B , MGL-100-B , MGL-100-B , d=nominal Diameter, Min - Max Diameter; l=body Length (Max); g=grip Range (Min - Max); d h =Hole Size (Min - Max); d k =Flange Diameter (Max); k=flange Thickness (Max); S=Nominal Shear Strength; T=Nominal Tensile Strength Magna-Lok is registered trademark. Copyright Alcoa Inc. 10 emhart.eu

11 Magna-Lok Wide grip range Excellent gap closure capability Outstanding hole filling on the blind side - Excellent joint tightness and resistance to water ingress Internal pin locking mechanism - Secure within the rivet body and protected from corrosion Steel Protruding Head d k k PIN DESCRIPTION RETENTION PACK PACK d l g d h d k k S T ARTICLE BOX QTY ARTICLE BOX QTY N N N MGLP-R , MGLP-R , MGLP-R , MGLP-R , MGLP-R Truss Head MGLT-R , MGLT-R , MGLT-R , Countersunk Head MGL-100-R , MGL-100-R , MGL-100-R , MGL-100-R d=nominal Diameter, Min - Max Diameter; l=body Length (Max); g=grip Range (Min - Max); d h =Hole Size (Min - Max); d k =Flange Diameter (Max); k=flange Thickness (Max); S=Nominal Shear Strength; T=Nominal Tensile Strength Magna-Lok is registered trademark. Copyright Alcoa Inc. emhart.eu 11

12 Magna-Lok Steel/Stainless Steel Protruding Head Wide grip range Excellent gap closure capability Outstanding hole filling on the blind side - Excellent joint tightness and resistance to water ingress Internal pin locking mechanism - Secure within the rivet body and protected from corrosion d k k PIN DESCRIPTION RETENTION PACK PACK d l g d h d k k S T ARTICLE BOX QTY ARTICLE BOX QTY N N N MGLP-RU , MGLP-RU , MGLP-RU , MGLP-RU , Countersunk Head MGL100-RU , d=nominal Diameter, Min - Max Diameter; l=body Length (Max); g=grip Range (Min - Max); d h =Hole Size (Min - Max); d k =Flange Diameter (Max); k=flange Thickness (Max); S=Nominal Shear Strength; T=Nominal Tensile Strength Magna-Lok is registered trademark. Copyright Alcoa Inc. 12 emhart.eu

13 Magna-Lok Wide grip range Excellent gap closure capability Outstanding hole filling on the blind side - Excellent joint tightness and resistance to water ingress Internal pin locking mechanism - Secure within the rivet body and protected from corrosion Stainless Steel Protruding Head d k k PIN DESCRIPTION RETENTION PACK PACK d l g d h d k k S T ARTICLE BOX QTY ARTICLE BOX QTY N N N MGLP-U , MGLP-U , MGLP-U , MGLP-U , Countersunk Head MGL100-U , , MGL100-U , MGL100-U , d=nominal Diameter, Min - Max Diameter; l=body Length (Max); g=grip Range (Min - Max); d h =Hole Size (Min - Max); d k =Flange Diameter (Max); k=flange Thickness (Max); S=Nominal Shear Strength; T=Nominal Tensile Strength Magna-Lok is registered trademark. Copyright Alcoa Inc. emhart.eu 13

14 Auto-Bulb Steel Protruding Head Structural fastener - high shear & tensile strength Large blind side footprint - ideal for lower strength or thin sheet joint materials High pin retention prevents possibility of noise/vibration in dynamic assemblies d k PIN DESCRIPTION k RETENTION PACK PACK d l g d h d k k S T ARTICLE BOX QTY ARTICLE BOX QTY N N N ABP-R6-M , ABP-R6-M ABP-R6-M , ABP-R6-M , ABP-R8-M , ABP-R8-M , ABP-R8-M , ABP-R8-M , ABP-R8-M , ABP-R8-M , ABP-R8-M , ABP-R8-M , ABP-R8-M ,700 Auto-Bulb is registered trademark. Copyright Alcoa Inc. d=nominal Diameter; l=body Length (Max); g=grip Range (Min - Max); d h =Hole Size (Min - Max); d k =Flange Diameter (Max); k=flange Thickness (Max); S=Nominal Shear Strength; T=Nominal Tensile Strength 14 emhart.eu

15 Magna-Tite Polymer watertight seal - ideal for roofing or similar applications Extra large blind side footprint - ideal for lower strength or thin sheet joint materials Low clamp load - perfect for use in thin sheet material, composites and plastics Wide grip range - Accoodates a large variation in joint thicknesses Aluminium Protruding Head k PIN DESCRIPTION RETENTION PACK PACK d l g d h d k k S T ARTICLE BOX QTY ARTICLE BOX QTY N N N d MTP-B6-5S on request on request MTP-B6-6S on request on request MTP-B6-8S on request on request MTP-B6-10S on request on request MTP-B6-12S on request on request MTP-B8-4S on request on request MTP-B8-6S on request on request MTP-B8-7S on request on request MTP-B8-8S on request on request MTP-B8-10S on request on request MTP-B8-12S on request on request MTLP-B on request on request MTLP-B on request on request MTLP-B on request on request MTLP-B6-12X on request on request MTS-B6-10S on request on request MTS-B6-12S on request on request MTV-B6-5S on request on request MTV-B6-7S on request on request MTV-B6-8S on request on request MTV-B6-10S on request on request MTV-B6-12S on request on request d=nominal Diameter; l=body Length (Max); g=grip Range (Min - Max); d h =Hole Size (Min - Max); d k =Flange Diameter (Max); k=flange Thickness (Max); S=Nominal Shear Strength; T=Nominal Tensile Strength Magna-Tite is registered trademark. Copyright Alcoa Inc. emhart.eu 15

16 Magna-Bulb Steel Protruding Head Large blind side footprint - ideal for lower strength or thin sheet joint materials Structural fastener - high shear and tensile strength Flush pinbreak Internal pin locking mechanism - Secure within the rivet body and protected from corrosion d k k PIN DESCRIPTION RETENTION PACK PACK d l g d h d k k S T ARTICLE BOX QTY ARTICLE BOX QTY N N N MBP-R6-M , MBP-R6-M , MBP-R6-M , MBP-R6-M , MBP-R6-M , MBP-R6-M , MBP-R8-M , MBP-R8-M , MBP-R8-M , MBP-R8-M , MBP-R8-M , MBP-R8-M , MBP-R8-M , MBP-R8-M , MBP-R8-M , MBP-R8-M , MBP-R8-M , MBP-R8-M , d=nominal Diameter; l=body Length (Max); g=grip Range (Min - Max); d h =Hole Size (Min - Max); d k =Flange Diameter (Max); k=flange Thickness (Max); S=Nominal Shear Strength; T=Nominal Tensile Strength Magna-Bulb is registered trademark. Copyright Alcoa Inc. 16 emhart.eu

17 HuckLok Wide grip range - Accoodates a large variation in joint thicknesses Structural fastener - high shear & tensile strength Flush pinbreak - No catching on clothes, skin or goods. Quick and easy visual inspection Large blind side footprint - ideal for lower strength or thin sheet joint materials Internal pin locking mechanism - Secure within the rivet body and protected from corrosion, plus additional blind side pin locking for increased fatigue life Steel Protruding Head d k k PIN DESCRIPTION RETENTION PACK PACK d l g d h d k k S T ARTICLE BOX QTY ARTICLE BOX QTY N N N HKLP-R8-6* ,000 on request HKLP-R ,000 on request HKLP-R ,500 on request HKLP-R ,500 on request HKLP-R ,400 on request 500 * For grips below 2.5, please use minimum hole size for best results d=nominal Diameter; l=body Length (Max); g=grip Range (Min - Max); d h =Hole Size (Min - Max); d k =Flange Diameter (Max); k=flange Thickness (Max); S=Nominal Shear Strength; T=Nominal Tensile Strength HuckLok is registered trademark. Copyright Alcoa Inc. emhart.eu 17

18 BOM Steel Protruding Head Very high strength/diameter ratio - can be used in demanding structural applications Very high joint tightness Very resistant to tampering r d k k DESCRIPTION PACK PACK d l g d h d k k S T ARTICLE BOX QTY ARTICLE BOX QTY N N BOM-R , BOM-R , BOM-R , BOM-R , BOM-R , BOM-R , BOM-R , BOM-R , BOM-R , BOM-R , BOM-R , BOM-R , BOM-R , BOM-R , BOM-R , BOM-R BOM-R BOM-R BOM-R BOM-R BOM-R BOM-R BOM-R BOM-R BOM-R BOM-R BOM-R BOM-R BOM-R20-8GA BOM-R20-12GA BOM-R24-8GA BOM-R24-12GA d=nominal Diameter, Min - Max Diameter; l=body Length (Max); g=grip Range (Min - Max); d h =Hole Size (Min - Max); d k =Flange Diameter (Max); k=flange Thickness (Max); r=rounding Radius; S=Nominal Shear Strength; T=Nominal Tensile Strength Bom is registered trademark. Copyright Alcoa Inc. 18 emhart.eu

19 FloorTight Self countersinking head - ideal for use on timber flooring and phenolic faced plywood Superior strength to conventional flooring screws 3 clamp strengths available to suit your joint - no crushing or pulling through the board Wide grip range Steel Plymetal Fastener Standard Head k DESCRIPTION PACK PACK d l g d h d k k r S T ARTICLE BOX QTY ARTICLE BOX QTY N N d k PMF-R10-20 * * * * PMF-R10-26 * * * * Steel Plymetal Fastener Standard Head PWF-R10-20 * * * * PWF-R10-26 * * * * * Contact Emhart Customer Service Team d=nominal Diameter, Min - Max Diameter; l=body Length (Max); g=grip Range (Min - Max); d h =Hole Size (Min - Max); d k =Flange Diameter (Max); k=flange Thickness (Max); r=rounding Radius; S=Nominal Shear Strength; T=Nominal Tensile Strength FloorTight is registered trademark. Copyright Alcoa Inc. emhart.eu 19

20 Magna-Grip Aluminium Pin Button Head Very wide grip range One pin and one collar cover a wide variety of applications Wide grip range minimises fastener inventory Flush pinbreak - No catching on clothes, skin or goods d k k DESCRIPTION CLAMP PACK PACK d l g d h d k k S T ARTICLE BOX QTY ARTICLE BOX QTY N N N MGPB-E , MGPB-E , MGPB-E , MGPB-E , MGPB-E MGPB-E MGPB-E MGPB-E Pin Truss Head MGPT-E , MGPT-E , MGPT-E MGPT-E MGPT-E MGPT-E Pin Broad Truss Head MGP30-E Pin Rivet Head MGP98T-E , MagnaGrip is registered trademark. Copyright Alcoa Inc. d=nominal Diameter, Min - Max Diameter; l=pin Length (Max); g=grip Range (Min - Max); d h =Hole Size (Min - Max); d k =Head Diameter (Max); k=head Thickness (Max); S=Nominal Shear Strength; T=Nominal Tensile Strength 20 emhart.eu

21 Magna-Grip Aluminium Collar Standard Flange DESCRIPTION PACK PACK d l d h ARTICLE BOX QTY ARTICLE BOX QTY 7.2 MGC-F , , MGC-F , MGC-F , MGC-F , d=pin Diameter (Nominal); l=collar Length (Max); d h =Head Diameter (Max) MagnaGrip is registered trademark. Copyright Alcoa Inc. emhart.eu 21

22 Magna-Grip Steel Pin Button Head Very wide grip range One pin and one collar cover a wide variety of applications Wide grip range minimises fastener inventory Flush pinbreak - No catching on clothes, skin or goods d k k DESCRIPTION CLAMP PACK PACK d l g d h d k k S T ARTICLE BOX QTY ARTICLE BOX QTY N N N MGPB-R6-10G , MGPB-R6-20G , MGPB-R8-10G , MGPB-R8-20G , MGPB-R10-12G MGPB-R10-22G MGPB-R12-14G MGPB-R12-26G Pin Flush Head MGP90-R6-10G , MGP90-R6-20G , MGP90-R8-10G , MGP90-R8-20G , MGP90-R10-12G MGP90-R10-22G MGP90-R12-14G MGP90-R12-26G Pin Broad Truss Head MGP98T-R6-10G , MGP98T-R6-20G , MGPT-R8-10G , MGPT-R8-20G , MGPT-R10-12G MGPT-R10-22G MGPT-R12-14G MGPT-R12-26G MagnaGrip is registered trademark. Copyright Alcoa Inc. d=nominal Diameter, Min - Max Diameter; l=pin Length (Max); g=grip Range (Min - Max); d h =Hole Size (Min - Max); d k =Head Diameter (Max); k=head Thickness (Max); S=Nominal Shear Strength; T=Nominal Tensile Strength 22 emhart.eu

23 Magna-Grip Steel Collar Standard Flange DESCRIPTION PACK PACK d l d h ARTICLE BOX QTY ARTICLE BOX QTY MGC-R6U , , MGC-R8U , MGC-R10U , MGC-R12U , Collar Large Flange MGCW-R6U , MGCW-R8U , d=pin Diameter (Nominal), Min - Max Diameter; l=collar Length (Max); d h =Head Diameter (Max) MagnaGrip is registered trademark. Copyright Alcoa Inc. emhart.eu 23

24 C6L C Lockbolt Aluminium Pin Brazier Head 5.8 grade small diameter Lockbolt Made to British Standard B7805: Part 1: a mark of quality, safety and performance Wide flange collar available - enables installation into non metallic materials d k k DESCRIPTION CLAMP d l 1 l 2 l 3 g 1 g 2 d h d k k N C6LB-C C6LB-C C6LB-C C6LB-C C6LB-C C6LB-C C6LB-C C6LB-C C6LB-C C6LB-C C6LB-C C6LB-C C6LB-C C6LB-C C6LB-C Collar Standard Flange Collar Large Flange DESCRIPTION PACK PACK d 1 l ARTICLE BOX QTY ARTICLE BOX QTY LC-F , , LC-F , LC-F , LC-F , DESCRIPTION PACK PACK d 1 l ARTICLE BOX QTY ARTICLE BOX QTY LC-F , , LC-F , LC-F , LC-F , d=nominal Diameter, Min - Max Diameter; l 1 =Pin Length (Max); l 2 =Length to Crimp; l 3 =Ungrooved Length; g 1 =Grip Range with Standard Collar; g 2 =Grip Range with Large Flange Collar; d h =Hole Size (Min - Max); d k =Head Diameter (Max); k=head Thickness (Max); S=Nominal Shear Strength; T=Nominal Tensile Strength; d 1 =Collar Diameter; l=collar Length C6L is registered trademark. Copyright Alcoa Inc. 24 emhart.eu

25 C6L C Lockbolt DESCRIPTION PACK PACK S T ARTICLE BOX QTY ARTICLE BOX QTY N N C6LB-C6-3 C6LB-C6-4 C6LB-C6-5 C6LB-C6-9 C6LB-C8-3 C6LB-C8-4 C6LB-C8-6 C6LB-C8-10 C6LB-C10-4 C6LB-C10-6 C6LB-C10-8 C6LB-C12-6 C6LB-C12-8 C6LB-C12-10 C6LB-C , , , , , , , , , C6L is registered trademark. Copyright Alcoa Inc. emhart.eu 25

26 C6L R Lockbolt Steel Pin Brazier Head 5.8 grade small diameter Lockbolt Made to British Standard B7805: Part 1: a mark of quality, safety and performance Wide flange collar available - enables installation into non metallic materials d k k DESCRIPTION CLAMP d l 1 l 2 l 3 g 1 g 2 d h d k k N C6LB-R6-2G C6LB-R6-3G C6LB-R6-4G C6LB-R6-5G C6LB-R6-6G C6LB-R6-7G C6LB-R8-2G C6LB-R8-3G C6LB-R8-4G C6LB-R8-5G C6LB-R8-6G C6LB-R8-8G C6LB-R8-9G C6LB-R8-10G C6LB-R8-12G C6LB-R8-14G C6LB-R8-18G C6LB-R8-20G C6LB-R10-4G C6LB-R10-6G C6LB-R10-8G C6LB-R10-10G C6LB-R10-14G C6LB-R10-18G C6LB-R12-4G C6LB-R12-8G C6LB-R12-14G Collar Standard Flange Collar Large Flange DESCRIPTION PACK PACK d 1 l ARTICLE BOX QTY ARTICLE BOX QTY LC-R6G , , LC-R8G , LC-R10G , LC-R12G , DESCRIPTION PACK PACK d 1 l ARTICLE BOX QTY ARTICLE BOX QTY LC-2R6G , LC-2R8G , LC-2R10G , LC-2R12G , d=nominal Diameter, Min - Max Diameter; l 1 =Pin Length (Max); l 2 =Length to Crimp; l 3 =Ungrooved Length; g 1 =Grip Range with Standard Collar; g 2 =Grip Range with Large Flange Collar; d h =Hole Size (Min - Max); d k =Head Diameter (Max); k=head Thickness (Max); S=Nominal Shear Strength; T=Nominal Tensile Strength; d 1 =Collar Diameter; l=collar Length C6L is registered trademark. Copyright Alcoa Inc. 26 emhart.eu

27 C6L R Lockbolt DESCRIPTION PACK PACK S T ARTICLE BOX QTY ARTICLE BOX QTY N N C6LB-R6-2G C6LB-R6-3G C6LB-R6-4G C6LB-R6-5G C6LB-R6-6G C6LB-R6-7G C6LB-R8-2G C6LB-R8-3G C6LB-R8-4G C6LB-R8-5G C6LB-R8-6G C6LB-R8-8G C6LB-R8-9G C6LB-R8-10G C6LB-R8-12G C6LB-R8-14G C6LB-R8-18G C6LB-R8-20G C6LB-R10-4G C6LB-R10-6G C6LB-R10-8G C6LB-R10-10G C6LB-R10-14G C6LB-R10-18G C6LB-R12-4G C6LB-R12-8G C6LB-R12-14G , , , , , , , , , , , , , , , , , , C6L is registered trademark. Copyright Alcoa Inc. emhart.eu 27

28 C6L U Lockbolt Stainless Steel Pin Brazier Head 5.8 grade small diameter Lockbolt Made to British Standard B7805: Part 1: a mark of quality, safety and performance Wide flange collar available - enables installation into non metallic materials d k DESCRIPTION CLAMP d l 1 l 2 l 3 g 1 g 2 d h d k k N C6LB-U C6LB-U C6LB-U C6LB-U C6LB-U C6LB-U C6LB-U C6LB-U C6LB-U C6LB-U C6LB-U C6LB-U C6LB-U C6LB-U C6LB-U C6LB-U Collar Standard Flange Collar Large Flange DESCRIPTION PACK PACK d 1 l ARTICLE BOX QTY ARTICLE BOX QTY LC-2CU , , LC-2CU , LC-2CU , LC-2CU , DESCRIPTION PACK PACK d 1 l ARTICLE BOX QTY ARTICLE BOX QTY LC-2CU , , LC-2CU , LC-2CU , LC-2CU , d=nominal Diameter, Min - Max Diameter; l 1 =Pin Length (Max); l 2 =Length to Crimp; l 3 =Ungrooved Length; g 1 =Grip Range with Standard Collar; g 2 =Grip Range with Large Flange Collar; d h =Hole Size (Min - Max); d k =Head Diameter (Max); k=head Thickness (Max); S=Nominal Shear Strength; T=Nominal Tensile Strength; d 1 =Collar Diameter; l=collar Length C6L is registered trademark. Copyright Alcoa Inc. 28 emhart.eu

29 C6L U Lockbolt DESCRIPTION PACK PACK S T ARTICLE BOX QTY ARTICLE BOX QTY N N C6LB-U6-2 C6LB-U6-3 C6LB-U6-4 C6LB-U6-5 C6LB-U6-6 C6LB-U8-4 C6LB-U8-6 C6LB-U8-7 C6LB-U8-8 C6LB-U10-4 C6LB-U10-6 C6LB-U12-4 C6LB-U12-6 C6LB-U12-8 C6LB-U12-10 C6LB-U * , * , * , * , * , * , * , * , * , * * * * * * * * Contact Emhart Customer Service Team C6L is registered trademark. Copyright Alcoa Inc. emhart.eu 29

30 C50L Lockbolt Steel Pin Round Head 8.8 grade large diameter Lockbolt Made to British Standard B7805: Part 2: a mark of quality, safety and performance High tensile friction grip fastener d k k DESCRIPTION CLAMP d l 1 l 2 l 3 g 1 g 2 d h d k k N C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR Collar Standard Flange DESCRIPTION PACK PACK d 1 l ARTICLE BOX QTY ARTICLE BOX QTY LC-2R16-G LC-2R20-G d=nominal Diameter, Min - Max Diameter; l 1 =Pin Length (Max); l 2 =Length to Crimp; l 3 =Ungrooved Length; g 1 =Grip Range with Standard Collar; g 2 =Grip Range with Large Flange Collar; d h =Hole Size (Min - Max); d k =Head Diameter (Max); k=head Thickness (Max); S=Nominal Shear Strength; T=Nominal Tensile Strength; d 1 =Collar Diameter; l=collar Length C50L is registered trademark. Copyright Alcoa Inc. 30 emhart.eu

31 C50L Lockbolt DESCRIPTION PACK PACK S T ARTICLE BOX QTY ARTICLE BOX QTY N N C50LR-BR16-4 C50LR-BR16-8 C50LR-BR16-12 C50LR-BR16-16 C50LR-BR16-20 C50LR-BR16-24 C50LR-BR16-28 C50LR-BR16-32 C50LR-BR16-36 C50LR-BR16-40 C50LR-BR16-44 C50LR-BR16-48 C50LR-BR16-52 C50LR-BR20-4 C50LR-BR20-8 C50LR-BR20-12 C50LR-BR20-16 C50LR-BR20-20 C50LR-BR20-24 C50LR-BR20-28 C50LR-BR20-32 C50LR-BR20-36 C50LR-BR20-40 C50LR-BR20-44 C50LR-BR20-48 C50LR-BR20-52 C50LR-BR20-56 C50LR-BR20-60 C50LR-BR20-64 C50LR-BR20-68 C50LR-BR Collar Large Flange DESCRIPTION PACK PACK d 1 l ARTICLE BOX QTY ARTICLE BOX QTY LC-2R16-G LC-2R20-G C50L is registered trademark. Copyright Alcoa Inc. emhart.eu 31

32 C50L Lockbolt Steel Pin Round Head 8.8 grade large diameter Lockbolt Made to British Standard B7805: Part 2: a mark of quality, safety and performance High tensile friction grip fastener d k DESCRIPTION CLAMP d l 1 l 2 l 3 g 1 g 2 d h d k k N C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR C50LR-BR Collar Standard Flange DESCRIPTION PACK PACK d 1 l ARTICLE BOX QTY ARTICLE BOX QTY LC-2R24G Collar Large Flange DESCRIPTION PACK PACK d 1 l ARTICLE BOX QTY ARTICLE BOX QTY LC-2R24G d=nominal Diameter, Min - Max Diameter; l 1 =Body Length; l 2 =Length to Crimp; l 3 =Ungrooved Length (Min Grip); g 1 =Grip Range with Standard Collar; g 2 =Grip Range with Large Flange Collar; d h =Hole Size (Min - Max); d k =Head Diameter (Max); k=head Thickness (Max); S=Nominal Shear Strength; T=Nominal Tensile Strength; d 1 =Collar Diameter; l=collar Length C50L is registered trademark. Copyright Alcoa Inc. 32 emhart.eu

33 C50L Lockbolt DESCRIPTION PACK PACK S T ARTICLE BOX QTY ARTICLE BOX QTY N N C50LR-BR24-4 C50LR-BR24-8 C50LR-BR24-12 C50LR-BR24-16 C50LR-BR24-20 C50LR-BR24-24 C50LR-BR24-28 C50LR-BR24-32 C50LR-BR24-36 C50LR-BR24-40 C50LR-BR24-44 C50LR-BR24-48 C50LR-BR24-52 C50LR-BR24-56 C50LR-BR24-60 C50LR-BR24-64 C50LR-BR24-68 C50LR-BR24-72 C50LR-BR24-76 C50LR-BR C50L is registered trademark. Copyright Alcoa Inc. emhart.eu 33

34 Hucktainer Steel Pin Standard Low Profile Head Designed specifically for joining composite board in trailer applications Will not crush or damage the composite board Integral seal around pin head prevents moisture ingress Low profile on both sides when installed - No catching on clothes, skin or goods DESCRIPTION k d l 1 l 2 l 3 g d h d k k d k HLPPLS-R HLPPLS-R HLPPLS-R HLPPLS-R HLPPLS-R HLPPLS-R Collar Standard Flange DESCRIPTION PACK PACK d 1 d 2 d 3 d 4 ARTICLE BOX QTY ARTICLE BOX QTY HLPSC-R , Collar Large Flange DESCRIPTION PACK PACK d 1 d 2 d 3 d 4 ARTICLE BOX QTY ARTICLE BOX QTY HLPS-R , Hucktainer is registered trademark. Copyright Alcoa Inc. d=nominal Diameter; l 1 =Total Pin Length (Max); l 2 =Length to Crimp (Max); l 3 =Ungrooved Length (Nom); g=grip Range (Min - Max); d h =Hole Size (Min - Max); d k =Head Diameter (Max); k=head Thickness (Max); d 1 =Collar Diameter; d 2 =Inner Bore Diameter; d 3 =Collar Flange Diameter; d 4 =Collat Flange Thickness 34 emhart.eu

35 Hucktainer DESCRIPTION PACK PACK S T ARTICLE BOX QTY ARTICLE BOX QTY N N HLPPLS-R12-10 HLPPLS-R12-12 HLPPLS-R12-14 HLPPLS-R12-16 HLPPLS-R12-18 HLPPLS-R Hucktainer is registered trademark. Copyright Alcoa Inc. emhart.eu 35

36 BOBTAIL The BOBTAIL System (fasteners and tooling) has been developed to deliver the highest level of performance and reliability. Engineered to meet the unique challenges of a wide range of assembly applications, BOBTAIL offers safe, quiet, swaged-on installation technology in an advanced lockbolt design. BOBTAIL is designed to deliver superior joining strength in even the most extreme environments. Available in a wide range of sizes and grades, BOBTAIL also offers quick and easy installation, and up to 10 times the fatigue strength of conventional nuts and bolts. Finally, when you factor in the cost of the fasteners with installation and inspection labor, BOBTAIL often provides an overall lower installed cost. BOBTAIL benefits: No pintail Unmatched installation speed Low overall installed cost Superior strength (fatigue) Vibration resistance Ergonomically designed installation tooling Silent installation No repetitive strain injuries Eliminates need for secondary operations No special training or skills required for installation personnel Quick visual inspection is all that s needed for a quality-assured joint Diameters available: 12, 14, 16 and 20. Different coatings and corrosion resistances are available upon request. Head style options Round Grade 5 Standard Class 8.8 available Truss Upon request Flanged Class 10.9 Standard Grade 8 Standard Standard head style and strength levels Diameter Round Class 8.8 upon request Class 8.8 Class 8.8 upon request Class 8.8 upon request Flanged Class 10.9 Class 10.9, Class 8.8 Class 10.9 Class Upon request 30 SS Cap 5/8, 16 Installed fastener values lbf (KN) Diameter Clamp Tensile Shear 12 (10.9) 14 (8.8) 14 (10.9) 16 (10.9) 20 (10.9) 14,700 (65.4) 15,000 (66.7) 19,500 (87) 26,000 (116) 40,700 (181) 19,700 (87.7) 21,500 (95.5) 27,000 (120) 36,600 (163) 57,300 (255) 18,500 (65.4) 18,500 (82.3) 21,100 (94) 26,000 (116) 41,000 (182) 36 emhart.eu

37 BOBTAIL Lightweight, technologically advanced tooling Newly designed BOBTAIL tooling makes the installation process quicker and easier by reducing the force required to install each fastener. More compact and lighter weight than previous Huck lockbolt production tooling, BOBTAIL installation tools also offer greater operator flexibility as well as extended reach into difficult areas. For tight, space-constrained applications, SWAGEFORWARD BOBTAIL tools allow the operator to position his or her hand at a safe distance from the working structure during installation. Safe and silent performance The BOBTAIL fastener is installed without a pin-break, contributing to the dramatic reduction of noise on the shop floor, and subsequently, improved worker hearing safety. Instances of foreign object damage (FOD) and loose pintail injuries are eliminated. Because BOBTAIL tooling features a smooth, shock-free installation sequence, repetitive stress injuries are eliminated, and overall safety is increased. Cost-efficient operation Smooth-operating BOBTAIL installation tooling directly contributes to longer tool and component life, while allowing extended tool maintenance cycles. As a result, costs for parts and overall support are reduced, while system uptime is increased. emhart.eu 37

38 BOBTAIL Steel Flanged Head No Pintail Unmatched installation speed Low overall installation cost Eliminates need for secondary operations Superior strength Vibration resistance d k k DESCRIPTION CLAMP d l 1 l 2 g d h d k k S T N N N MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT BOBTAIL is registered trademark. Copyright Alcoa Inc. d=nominal Diameter; l 1 =Body Length (Max); l 2 =Length to Crimp; g=grip Range; d h =Hole Size (Min - Max); d k =Head Diameter (Max); k=head Thickness (Max); S=Nominal Shear Strength; T=Nominal Tensile Strength; b=bore Diameter; l=collar Length 38 emhart.eu

39 BOBTAIL d k k DESCRIPTION CLAMP d l 1 l 2 g d h d k k S T N N N MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT MBT-DT Collar Standard Flange b l DESCRIPTION MBTC-R12BL MBTC-R14BL MBTC-R16BL MBTC-R20BL Note: The BOBTAIL parts shown are made from Grade 10.9 Steel. Other types of grades of steel, head types and surface finishes are available on request. Also there are other installation tools available depending on your application needs. Please contact us for advice. emhart.eu BOBTAIL is registered trademark. Copyright Alcoa Inc. 39

40 Power Tools LH-224 Pneudraulic Installation Tool Offering a number of outstanding features including increased stroke, the LH-224 has an ergonomically designed handle, plated piston rods and efficient in-line piston. Article Number: Specifications Compatible Fasteners Weight Length Height Tool stroke Air pressure Capacity Hydraulic Fluid 2.8 kg bar bar Automatic Transmission Fluid DEXTRON II or equivalent Type Magna-Lok Auto-Bulb Magna-Bulb Diameter Nose Assembly Magna-Grip C6L LB Pneudraulic Installation Tool Designed for the high volume production environment, the 2025LB offers a number of outstanding features, including an ergonomically designed handle and high quality hydraulic components for smooth operation. Article Number: Specifications Compatible Fasteners Weight Length Height Tool stroke Air pressure Air consumption Capacity Hydraulic Fluid 2.63 kg bar 1.4 CFM (39.64 I/min) based on 30 cycles per minute bar Automatic Transmission Fluid DEXTRON II or equivalent Type Magna-Lok Auto-Bulb Magna-Bulb Magna-Grip Diameter 9.5 Nose Assembly , L , L , L , L , L , L , L , L C6L Hucktainer , L , L , L 40 emhart.eu

41 Power Tools 255 Pneudraulic Powered Installation Tool This tool is designed for one-cycle installation for large diameter high strength fasteners. The 255 also features a pull piston for improved service life and ease of maintenance. Article Number: Specifications Compatible Fasteners Weight Length Height Tool stroke Air pressure Air consumption Capacity 4.0 kg bar 20 CFM (561 I/min) based on 30 fastener installations/min bar Type Magna-Lok Magna-Bulb Bom Magna-Grip Diameter Nose Assembly C6L /C120L Pneudraulic Installation Tool This heavy duty tool is designed to accoodate larger diameter high strength fasteners and includes increased stroke. The pull piston improves service life and ease of maintenance. Article Number: Specifications Weight 5.0 kg Length 191 Height 378 Tool stroke 22.3 Air pressure bar Air consumption 30 CFM (849 I/min) based on fastener installations/minute Capacity bar Compatible Fasteners Diameter Type Magna-Lok Magna-Bulb Bom FloorTight Magna-Grip C6L /C120L Nose Assembly emhart.eu 41

42 Hydraulic Equipment HK432 Powerig Hydraulic Power Systems The compact HK432 Powerig is ideal for the high volume production environment. Suitable for use with most Huck installation tools the HK432 has many design features. These include:- Built in wheels - allows easy transfer between work stations Automatic Trigger activated stop/ start mechanism For more details on the range of hydraulic equipment, please contact your customer service team. Specifications Weight 68 kg (including hydraulic oil) Length 540 Height 550 Width 370 Power Supply Three Phase 50 Hz 3 x 230 +_10%, 3 x 400 VAC +_10%, 3 x 500 VAC +_10% Motor 2.2 kw Tool Outlets 1 Flow Rate 3.2 l/min. (nominal) Hydraulic Pull Pressure (Max) 550 bar (7977 psi) Hydraulic Return Pressure (Max) 400 bar (4351 psi) Powerig is registered trademark. Copyright Alcoa Inc. 42 emhart.eu

43 Hydraulic Powered Installation Tools 2620-PT Hydraulic Powered Installation Tool The 2620-PT is sized for the high-speed installation of larger fasteners. The tool features an in-line piston which extends seal life. The 2620-PT has only one moving part, which further minimises maintenance. Article Number: Specifications Compatible Fasteners Weight Length (without Nose Assembly) Height Tool stroke Operating Hydraulic Pressures Capacity 4.5 kg Pull bar (7400 psi) Return bar (3200 psi) bar Type Bom C50L MHP/HuckFit Diameter Nose Assembly* PT Hydraulic Powered Installation Tool The 2628 is sized for high-speed installation of larger fasteners. The tool features an in-line piston which extends seal life. The 2628 has only one moving part which further minimises maintenance. Article Number: Specifications Compatible Fasteners Weight Length (without Nose Assembly) Height Tool stroke Operating Hydraulic Pressures Capacity 8.6 kg Pull bar (7400 psi) Return bar (3200 psi) bar Type Bom C50L MHP/HuckFit Diameter Nose Assembly* , , * Nose Assemblies are to be ordered seperately. emhart.eu 43

44 EUROPE United Kingdom STANLEY Engineered Fastening Avdel UK Ltd 2 Swiftfields Welwyn Garden City AL7 1LY United Kingdom Tel: Fax: [email protected] [email protected] The Netherlands STANLEY Engineered Fastening Emhart Teknologies B.V. Holtum Noordweg RE, Born The Netherlands Tel: Fax: [email protected] Spain STANLEY Engineered Fastening Stanley Black and Decker Iberica, SCA Carretera M-300, KM. 29, Alcalá de Henares Madrid, Spain Tel: Fax: [email protected] [email protected] STANLEY Engineered Fastening Avdel Spain S.A. Carretera M-300, KM. 29, Alcalá de Henares Madrid, Spain Tel: Fax: [email protected] France STANLEY Engineered Fastening Emhart SNC Zone Ioparc Route de Chartres, Bât Loire Trappes France Tel: Fax: [email protected] [email protected] STANLEY Engineered Fastening Avdel France S.A.S Bat. Le Monet Paris Nord 2 9 Allée des Impressionnistes CS Villepinte Roissy CDG Cedex France Tel: Fax: [email protected] Germany STANLEY Engineered Fastening Tucker Fasteners GmbH Max-Eyth-Strasse 1 D Giessen Germany Tel: Fax: [email protected] Italy STANLEY Engineered Fastening Avdel Italia srl Viale Lombardia 51/ Brugherio (MB) Italy Tel: Fax: [email protected] Denmark STANLEY Engineered Fastening Emhart Harttung A/S Roskildevej 22 DK-2620 Albertslund Denmark Tel: Fax: [email protected] [email protected] Sweden & Norway STANLEY Engineered Fastening Skjutbanevägen 6 S Örebro Sweden Tel: Fax: [email protected] [email protected] Norway Tel: Fax: [email protected] Finland STANLEY Engineered Fastening Kumpulantie 13B PL47 FI Helsinki Finland Tel: Fax: [email protected] [email protected] Czech Republic STANLEY Engineered Fastening Tucker s.r.o. Czech Republic Tel: Fax: [email protected] Poland STANLEY Engineered Fastening Masterfix Poland Ltd Sp. Z.o.o. ul. Daleka Poznaň Poland Tel: Fax: [email protected] AMERICAS ASIA USA - Connecticut STANLEY Engineered Fastening 4 Corporate Drive, Suite 395 Shelton, CT USA Tel: Fax: Canada STANLEY Engineered Fastening 9870 Boulevard Du Golf Anjou, Quebec Canada HIJ 2Y7 Tel: Fax: Mexico STANLEY Engineered Fastening Av. Antonio Dovali Jaime No 70 Torre B, Piso 9 La Fe, Santa Fe Mexico, D.F Tel: Fax: Brazil STANLEY Engineered Fastening Emhart Refal Rua Ricardo Cavatton, 226 CEP: São Paulo Brazil Tel: Fax: Argentina STANLEY Engineered Fastening Emhart Refal Marcos Sastre El Talar De Pacheco Buenos Aires B1610CRJ Argentina Tel: Fax: China STANLEY Engineered Fastening Shanghai Emhart Fastening Systems Ltd. Room Shanghai Mart Tower, No.2299 Yan An Road (W) Shanghai, China Tel: Fax: Japan STANLEY Engineered Fastening Shuwa Kioicho Park Building Kioicho, Chiyoa-Ku Tokyo, Japan Tel: Fax: Korea STANLEY Engineered Fastening Infastech (Korea) Ltd. 32-9, Jik-dong, Gwangju-si Gyeonggi-do South Korea, Tel: Fax: India STANLEY Engineered Fastening Emhart Teknologies (India) Private Ltd. APEX Towers, 6th Floor No. 54, 2nd Main Road, R.A. Puram Chennai India Tel: Fax: Stanley Engineered Fastening 2014 The latest version of this catalogue is available to view and download at POP, POPSet, ProSet, Point&Set, POPNut and Tucker are registered trademarks of Stanley Engineered Fastening. SmartSet and POP Bolt are trademarks of Stanley Engineered Fastening. Quality systems approvals from the world s household names in manufacturing serve to reinforce accreditation to ISO14001 / ISO9001 / TS As a result of our continuous design improvement, Stanley Engineered Fastening products are subject to modification. The latest technical data and drawings are available for any specific products on request. 6815/GB/0114