NITROGEN CYLINDERS & COMPONENTS INDEX

Transcription

1 NITROGEN CYLINDERS & COMPONENTS INDEX 06/27/07 PGE DTE SERIES DESCRIPTION N-1 06/27/07 - Nitrogen Cylinders & Components Index N-2 06/27/07 - Nitrogen Gas Spring N-3 07/01/99 - Nitrogen Gas Spring N-4 07/01/99 - Nitrogen Gas Spring N-5 06/27/07 N03 Nitrogen Gas Spring N-6 06/27/07 N03 Nitrogen Gas Spring Coding N-7 06/27/07 N10 Nitrogen Gas Spring Top Flange Mount N-8 06/27/07 N11 Nitrogen Gas Spring Split Flange Mount N-9 07/01/99 N12 Nitrogen Gas Spring olt-on ase Mount N-10 06/27/07 N12 Nitrogen Gas Spring olt-on ase Mount N-11 06/27/07 N12 Nitrogen Gas Spring olt-on ase Mount (Transferred to P N70) N-12 06/27/07 N12 Discontinued N-13 07/01/99 N13 Nitrogen Gas Spring Horizontal Foot Mount - Front N-14 07/01/99 N14 Nitrogen Gas Spring Horizontal Foot Mount - Rear N-15 02/16/01 N15 Nitrogen Gas Spring Horizontal Foot Mount - Rear (Keyed) (DISCONTINUED) N-16 09/10/04 N80 & N81 Miscellaneous Stripper - Gas Spring N-17 09/10/04 N82 N88 Miscellaneous Stripper - Gas Spring N-18 09/10/ Open Page N-19 12/15/00 N90 Nitrogen Gas Spring N-20 12/15/00 N ar Nitrogen Control Panel N-21 12/15/00 N51 O-Ring Face Style Crimp Hose Fittings N-22 12/15/00 N52 O-Ring Face Fittings N-23 12/15/00 N52 O-Ring Face Fittings N-24 12/15/00 N52 O-Ring Face Fittings N-25 12/15/00 N91 Nitrogen Gas System 1997 uto/steel Partnership This document is Uncontrolled when printed. N-1

2 NITROGEN GS SPRING G L O L S T N D R D C O M P O N E N T S 06/27/07 Guidelines for Nitrogen Gas Springs supplied to NMS General Guidelines: Material, dimensions and design of individual parts such as the piston, cylinder body and cartridge shall be to manufacturer's choice, unless otherwise specified in the guidelines listed on the following pages. Gas springs shall be designed, manufactured and tested in accordance with applicable pressure vessel regulations. The manufacturer's choice of materials, dimensions, and design shall ensure a safe working product. Piston: Each piston shall be permanently marked with manufacturer's name and lot number for identification and tracking purposes. The piston shall be manufactured with a secondary safety/security feature that will introduce a gas leakage in the event of piston rod breakage. Cylinder ody: Shall be a one-piece or welded construction Shall be permanently marked with the following information: Individual serial number for tracking purposes, NMS Code, Manufacturer's name or logo, repair kit number and maximum charging pressure. Cartridge: Cartridge design and material specifications are to manufacturer's choice along with the following requirements: Shall be designed in such a way that when assembled upside down in the cylinder body and pressurized, the nitrogen will then be exhausted rapidly from the cylinder. The bottom shall have a groove or chamfer feature to lock the retaining ring in place if the cartridge is installed upside down uto/steel Partnership This document is Uncontrolled when printed. N 2

3 GLOL STNDRD COMPONENTS NITROGEN GS SPRING 07/01/99 Cartridge Retainer Ring: Shall be one-piece construction. Shall be designed in such a way that it presses outward when installed in the groove. Charging Port: The charging port is G 1/8 SPP Gas spring shall be shipped with a high pressure needle valve, port plug, and service fitting. Spring shall be convertible from a self contained system to a pipe system. Labels: Identification Label shall have manufacturer's name or logo, address, telephone number and NMS Code number. Caution/Warning Label shall be placed directly above the charging port. This label shall contain graphics and/or instructions on proper handling procedures including a specific warning not to attempt any maintenance on the cylinder until all the nitrogen pressure has been discharged. The maximum charging pressure of 150 bar / 2150 PSI shall be on the label. ackground of label shall be bright yellow with black lettering uto/steel Partnership This document is Uncontrolled when printed. N 3

4 GLOL STNDRD COMPONENTS NITROGEN GS SPRING 07/01/99 NITROGEN GS SPRING CRTRIDGE ND REPIR KIT PROCEDURES MNUFCTURER SHLL PERMNENTLY MRK THE WORD TOP OR THIS END UP ON THE FCE OF THE CRTRIDGE WHEN PRCTICLE OPTIONL: CRTRIDGE MY HVE THE WORDS TOP OR THIS END UP PERMNENTLY MRKED ON THE SIDE WITH N RROW POINTING UP THIS END UP TYPICL GS CRTRIDGE Repair kits shall contain a set of instructions detailing the proper repair procedure. The instructions shall have illustrations along with schematics and written step-by-step repair procedures. Manufacturer's name shall be permanently marked on the side of the cartridge. The cartridge bottom shall have a machined groove / chamfer to lock the retaining ring in place if the cartridge is installed upside down. The cartridge shall have a fail-safe gas exhaust system built into it that, when assembled upside down and pressurized, the nitrogen will be exhausted rapidly from the cylinder uto/steel Partnership This document is Uncontrolled when printed. N 4

5 G L O L S T N D R D C O M P O N E N T S NITROGEN GS SPRING (N03 SERIES) 06/27/07 E CONFORMS TO ISO SPECIFICTION F OL ±0.25 L I T (4) HOLES H VLVE COMPRENT G 1/8 SPP EXCEPT SIZE 02 CYL 3.0 (2.0 FOR SIZE 02 CYL) STROKE L J ØC ØD Ø ± ØF Ø T (2) HOLES ØC J G R E TPPED HOLE FOR HNDLING G M C H SIZE 02, 07 CYL ONLY SIZE SPRING Ø Ø T ØC ØD E ØF G H J FORCE (kn) MIN +0.15/-0.00 R M6 X / M8 X / M8 X / M8 X / M10 X / M10 X / M12 X / D K CODING ON FOLLOWING PGE 1997 uto/steel Partnership This document is Uncontrolled when printed. N 5

6 NITROGEN GS SPRING CODING G L O L S T N D R D C O M P O N E N T S (N03 SERIES) 06/27/07 E NMS CODE SPRING FORCE (kn) STROKE L OL N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N NMS SPRING STROKE L OL CODE FORCE (kn) N N N N N N C F D 1997 uto/steel Partnership This document is Uncontrolled when printed. N 6

7 NITROGEN GS SPRING TOP FLNGE MOUNT (N10 SERIES) G L O L S T N D R D C O M P O N E N T S 06/27/07 CONFORMS TO ISO SPECIFICTION H K (2) HOLES H ØE Ø FLNGE MOUNT SSEMLY CONSISTS OF: (2) HLVES (1) RING SET (2) SOCKET FLT HED CP SCREWS K (2) HOLES Ø ØD (4) HOLES ØJ (RING) F G PLIN RING ØC SECTION - NMS SPRING Ø Ø ØC ØD ØE F G H ØJ K CODE FORCE ± h10 (kn) -0.3 N M5 N M6 N M6 N M6 N M6 N M6 NOTES & SPECIFICTIONS: Material, steel Tensile strength 490 MPa (71 ksi) 1997 uto/steel Partnership This document is Uncontrolled when printed. N 7

8 NITROGEN GS SPRING SPLIT FLNGE MOUNT (N11 SERIES) G L O L S T N D R D C O M P O N E N T S 06/27/07 CONFORMS TO ISO SPECIFICTION ØE C H ØD SECTION - ØF (4) HOLES G D REK EDGES NMS CODE SPRING FORCE C +0.0 ØD ØE ØF G H (kn) -0.1 N N N N N N N C NOTES & SPECIFICTIONS: Material, steel 1997 uto/steel Partnership This document is Uncontrolled when printed. N 8

9 NITROGEN GS SPRING OLT-ON SE MOUNT (N12 SERIES) GLOL STNDRD COMPONENTS 07/01/ kn SPRING FORCE R Ø9 - Ø15 C ORE X 12 DP (2) HOLES 56.5 Ø20 Ø11 (4) HOLES 14 (4) PLCES REK EDGES SECTION - NMS CODE N NOTES & SPECIFICTIONS: Material, steel 1997 uto/steel Partnership This document is Uncontrolled when printed. N 9

10 NITROGEN GS SPRING OLT-ON SE MOUNT (N12 SERIES) G L O L S T N D R D C O M P O N E N T S 06/27/07 CONFORMS TO ISO SPECIFICTION T C G ØG - ØH C ORE X J DP (4) HOLES ØC E F ØD - ØE C ORE X F DP (4) HOLES D M20 HNDLING HOLE SECTION - NMS CODE N N SPRING FORCE (kn) ØC ØD Ø E F ØG ØH N N N J T NOTES & SPECIFICTIONS: Material, steel 1997 uto/steel Partnership This document is Uncontrolled when printed. N 10

11 NITROGEN GS SPRING OLT-ON SE MOUNT G L O L S T N D R D C O M P O N E N T S 06/27/07 N MOVED TO PGE N uto/steel Partnership This document is Uncontrolled when printed. N 11

12 NITROGEN GS SPRING OLT-ON SE MOUNT (N12 SERIES) G L O L S T N D R D C O M P O N E N T S 06/27/07 CONFORMS TO ISO SPECIFICTION ØC ØE - ØF C ORE X G DP (4) HOLES M20 HNDLING HOLE ØD (4) HOLES DISCONTINUED NMS CODE SPRING FORCE ØC ØD ØE ØF G (kn) N N N SECTION - NOTES & SPECIFICTIONS: Material, steel 1997 uto/steel Partnership This document is Uncontrolled when printed. N 12

13 NITROGEN GS SPRING HORIZONTL FOOT MOUNT - FRONT (N13 SERIES) GLOL STNDRD COMPONENTS 07/01/99 30 H ØL - ØJ C ORE X K DP (2) HOLES 15 D R 10 ØG ØF C 5 NMS SPRING C D ØF ØG H ØJ K ØL R CODE FORCE (kn) N N N NOTES & SPECIFICTIONS: Material, steel 1997 uto/steel Partnership This document is Uncontrolled when printed. N 13

14 NITROGEN GS SPRING HORIZONTL FOOT MOUNT - RER (N14 SERIES) GLOL STNDRD COMPONENTS 07/01/99 E 28 C Ø G (2) HOLES H Ø9 - Ø15 C ORE X 10 DP (2) HOLES 45 D NMS CODE SPRING FORCE (kn) C D E ØG H J N N N FRONT MOUNT FRONT MOUNT RER MOUNT J 10 NOTES & SPECIFICTIONS: Material, steel INVERTED FOR KEYED CONDITIONS 1997 uto/steel Partnership This document is Uncontrolled when printed. N 14

15 NITROGEN GS SPRING HORIZONTL FOOT MOUNT - RER (KEYED) (N15 SERIES) GLOL STNDRD COMPONENTS 02/16/01 DISCONTINUED 1997 uto/steel Partnership This document is Uncontrolled when printed. N 15

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18 MISCELLNEOUS STRIPPER - GS SPRING (N82 THRU N88 SERIES) 09/10/04 NMS CODES MOVED TO PRECEDING PGE 1997 uto/steel Partnership This document is Uncontrolled when printed. N-18

19 NITROGEN GS SPRING M50 THREDED ODY ND FLNGE MOUNT (N90 SERIES) GLOL STNDRD COMPONENTS 12/15/ kn SPRING FORCE TPPED HOLE FOR HNDLING FOR M8 SOC. HD. SCR. (4) HOLES 50R THREDED GS SPRING SSEMLY CONSISTS OF (1) GS SPRING (1) THREDED FLNGE MOUNT (2) M6 SET SCREWS REF. Ø25 STROKE 16 8 M6 SET SCREW OVERLL LENGTH L M50 M6 PORT NMS CODE STROKE L OVERLL LENGTH N N N N N N N uto/steel Partnership This document is Uncontrolled when printed. N 19

20 345 bar NITROGEN CONTROL PNEL GLOL STNDRD COMPONENTS (N76 SERIES) 12/15/00 FOR M10 SHCS (2) HOLES 130 MX 84 PPROX MX MX 5000 LEED VLVE 345 R RUPTURE DISC FV-4 Q.D. FILLER VLVE G 1/8 TO 9/16-18 SPP PORT DPTER 345 R (5000 PSI) LIQUID FILLED Ø50 MIN PRESSURE GUGE CLIRTED IN RS ND PSI 13 MIN G 1/8 SPP PLUGS PROTECTIVE HOUSING SHLL E PINTED PER US CR PINT SPECIFICTIONS. COLOR: MUNSELL NO. 7.5G 4/8 SFETY GREEN NMS CODE N uto/steel Partnership This document is Uncontrolled when printed. N 20

21 O-RING FCE STYLE CLMP HOSE FITTINGS (N51 SERIES) GLOL STNDRD COMPONENTS 12/15/00 THRED 11/16 HEX /16 HEX THRED 11/16 HEX THRED STRIGHT FOR 1/4" HOSE 90 LONG ELOW FOR 1/4" HOSE 90 SHORT ELOW FOR 1/4" HOSE NMS CODE N NMS CODE N NMS CODE N /16 HEX THRED 11/16 HEX THRED STRIGHT FOR 3/16" HOSE NMS CODE N ELOW FOR 3/16" HOSE NMS CODE N uto/steel Partnership This document is Uncontrolled when printed. N 21

22 O-RING FCE FITTINGS (N52 SERIES) GLOL STNDRD COMPONENTS 12/15/00 11/16 HEX THRED /8 HEX THRED G 1/8 SPP THRED THRED SWIVEL NUT ELOW SE NO S STRIGHT THRED CONNECTOR NMS CODE N NMS CODE N /16 HEX THRED THRED 5/8 HEX G 1/8 SPP THRED END CP SE NO S NMS CODE N LONG STRIGHT THRED CONNECTOR NMS CODE N uto/steel Partnership This document is Uncontrolled when printed. N 22

23 O-RING FCE FITTINGS (N52 SERIES) GLOL STNDRD COMPONENTS 12/15/ THRED (TYP.) /16 HEX THRED SWIVEL NUT RNCH TEE SE. NO S NMS CODE N THRED 11/16 HEX THRED (TYP.) SWIVEL NUT RUN TEE SE. NO S NMS CODE N uto/steel Partnership This document is Uncontrolled when printed. N 23

24 O-RING FCE FITTINGS (N52 SERIES) GLOL STNDRD COMPONENTS 12/15/ THRED (TYP.) 21.5 THRED (TYP.) 90 UNION ELOW SE NO S NMS CODE N UNION TEE SE NO S NMS CODE N /8 HEX 9.8 THRED (TYP.) 9.8 THRED (TYP.) 21.5 UNION SE NO S NMS CODE N UNION CROSS SE NO S NMS CODE N uto/steel Partnership This document is Uncontrolled when printed. N 24

25 NITROGEN GS SYSTEM HOSE ND CLMPS GLOL STNDRD COMPONENTS (N91 SERIES) 12/15/00 HIGH PRESSURE HOSE - RMID FIER RIDED MEETS OR EXCEEDS SE 100R8 SPECIFICTIONS SE 100R8 3/16 W.P PSI SE 100R8 1/4 W.P PSI 3/16 1/4 HOSE I.D. mm (in) 4.8(0.19) 6.35(0.25) HOSE O.D. mm (in) 10.9(0.43) 12.95(0.51) MXIMUM WORKING PRESSURE R (PSI) 345(5000) 345(5000) MINIMUM URST PRESSURE R (PSI) 1380(20,000) 1380(20,000) MINIMUM END RDIUS mm TEMPERTURE RNGE C (F) -40(-40) TO 93(200) -40(-40) TO 93(200) NOTE: - WHEN ORDERING HOSING, ORDER EXTR 15 mm TO LLOW FOR HOSE MOVEMENT DURING PRESSURE CYCLING. - MINIMUM HOSE LENGTH ETWEEN CRIMPED FITTINGS SHOULD E 20 mm MINIMUM 9.53 Ø11.1 TOP HOLE R 12.7 TOP HOLE IS CIRCULR OTTOM HOLE IS ELONGTED RDIUS IS VINYL COTED NMS CODE HOSE CLMP N uto/steel Partnership This document is Uncontrolled when printed. N 25