PowerFlex 70 and 700 Packages for Fan and Pump Applications

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1 Installation Instructions PowerFlex 70 and 700 Packages for Fan and Pump Applications Catalog Numbers V, W

2 Important User Information Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards. Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice. If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited. Throughout this manual, when necessary, we use notes to make you aware of safety considerations. WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss. ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence. IMPORTANT Identifies information that is critical for successful application and understanding of the product. Labels may also be on or inside the equipment to provide specific precautions. SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present. BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures. ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE). Allen-Bradley, Rockwell Software, Rockwell Automation, PowerFlex, and TechConnect are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.

3 Summary of Changes This manual contains new and updated information. New and Updated Information This table contains the changes made to this revision. Topic Updated the Catalog Number Explanation (Interbus and Remote I/O communication options, and style C packages, are no longer available for sale) Main Input Disconnect Package (style A) Updated AC input power terminal block specifications (style A) Updated layout drawings to show new input power terminal block (style A) Updated outline drawings to show new disconnect switch/operator handle (style A) Updated replacement part numbers (style A) for some of these parts: disconnect switch, operator handle, and operator shaft. Three-contactor Full-feature Bypass with Disconnect Package (style B) Updated AC input power terminal block specifications (style B) 57 Updated layout drawings to show new input power terminal block (style B) 86 Updated outline drawings to show new disconnect switch/operator handle (style B) 95 Updated replacement part numbers and horsepower ratings (style B) for some of these parts: disconnect switch, operator handle, operator shaft, bypass contactor, drive input contactor, drive output contactor, and overload relay. Removed all style C packages (style C packages are no longer available for sale). Added Fuse, Circuit Breaker, and Short Circuit Current Specifications 7 Added an index to this manual. Page Rockwell Automation Publication VW-IN0D-EN-P - July 3

4 Summary of Changes Notes: 4 Rockwell Automation Publication VW-IN0D-EN-P - July

5 Table of Contents Preface About This Publication What Is Not in This Manual Manual Conventions General Precautions Catalog Number Explanation Additional Resources Technical Support Main Input Disconnect Package (style A) Three-contactor Full-feature Bypass with Disconnect Package (style B) Chapter Hardware Overview Electrical Installation Parameter Defaults Drawing Index Schematic Drawings Inter-connect Drawings Layout Drawings Outline Drawings Chapter 2 Hardware Overview Electrical Installation Customer Connections Operating Modes Parameter Defaults Drawing Index Schematic Drawings Inter-connect Drawings Layout Drawings Outline Drawings Chapter 3 Mechanical Installation Mounting Considerations Lifting and Mounting the Drive Watts Loss Weights Appendix A Technical Specifications Environmental Specifications Fuse, Circuit Breaker, and Short Circuit Current Specifications Rockwell Automation Publication VW-IN0D-EN-P - July 5

6 Table of Contents Appendix B Replacement Parts Main Input Disconnect Package (style A) Three-contactor Full-feature Bypass with Disconnect Package (style B) Index Rockwell Automation Publication VW-IN0D-EN-P - July

7 Preface The purpose of this manual is to provide basic installation and operation information for PowerFlex 70 and 700 packages for fan and pump applications. These additional manuals are required to properly install and operate the PowerFlex 70 and 700 packages for fan and pump applications: PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication A-UM0 PowerFlex 700 Adjustable Frequency AC Drives User Manual, publication B-UM0. Topic Page About This Publication 7 What Is Not in This Manual 7 Manual Conventions 7 General Precautions 8 Catalog Number Explanation 9 Additional Resources Technical Support About This Publication This manual is intended for qualified personnel. You must be able to program and operate adjustable frequency AC drives. In addition, you must have an understanding of the parameter settings and functions. What Is Not in This Manual This manual is intended to provide basic installation and operation information. For this reason, the following topics have not been included in this manual: Specifications Troubleshooting Starting Programming and parameters Refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication A-UM0, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication B-UM0, for detailed information including specifications, troubleshooting, starting, programming, and parameters for the drives. Manual Conventions To help differentiate parameter names and liquid crystal display (LCD) text from other text, the following conventions are used: Parameter Names appear in [brackets]. For example: [DC Bus Voltage]. Display Text appears in quotes. For example: Enabled. Rockwell Automation Publication VW-IN0D-EN-P - July 7

8 Preface General Precautions ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing, or repairing this assembly. Component damage can result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication , Guarding Against Electrostatic Damage or any other applicable ESD protection handbook. ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors, such as undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures can result in malfunction of the system. ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, startup, and subsequent maintenance of the system. Failure to comply can result in personal injury and/or equipment damage. ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the voltage at the drive (Refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication A-UM0, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication B-UM0, for test point locations). The voltage must be zero. 8 Rockwell Automation Publication VW-IN0D-EN-P - July

9 Preface Catalog Number Explanation The PowerFlex 70 and 700 packages for fan and pump applications catalog numbering scheme is shown below. Position V D 2P A 3 A Y N A E C 0 B N - LR a b c d e f g h i j k l m n o Code V W a Drive b Voltage Rating Type PowerFlex 70 Drive PowerFlex 700 Drive Code Voltage Ph. X 2V AC 3 D 480V AC 3 E 600V AC 3 c ND Rating 2V, 60Hz Input Code Amps Frame kw (Hp) 4P2 4.8 B 0.75 (.0) 6P8 7.8 B.5 (2.0) 9P6 B 2.2 (3.0) 0.5 C 4.0 (5.0) 0.3 D 5.5 (7.5) 0.2 D 7.5 () 0 43 D () c2 ND Rating 480V, 60Hz Input Code Amps Frame kw (Hp) 2P * 2. B 0.75 (.0) 3P4 * 3.4 B.5 (2.0) 5P0 * 5.0 B 2.2 (3.0) 8P0 * 8.0 B 4.0 (5.0) * C 5.5 (7.5) 0 * C 7.5 () 0 * D () 0 * D () 0 * D.5 () 0 * D () 2 * 52 E () 5 * 65 E (50) (60) (75) 5 75 (0) () (0) (0) * PowerFlex 70 options only. PowerFlex 700 options only. c3 ND Rating 600V, 60Hz Input Code Amps Frame kw (Hp) 3P9 * 3.9 B 2.2 (3.0) 6P * 6. B 4.0 (5.0) 9P0 * 9.0 C 5.5 (7.5) * C 7.5 () 7 * D () 0 * D () 0 * D.5 () 0 * D () 0 * E () 2 * 52 E (50) (60) (75) (0) 6 90 () (0) * PowerFlex 70 options only. PowerFlex 700 options only. Code d Enclosure Enclosure A IP, NEMA Type Code e HIM Operator Interface 0 Blank Cover 2 Digital LCD 3 Full Numeric LCD 5 Prog. Only LCD Code A Code Y N f Documentation g Brake IGBT Type User Manual w/brake IGBT Brake IGBT is standard on PowerFlex 70 Frames B, C, D and E, and optional on PowerFlex 700 Frames 4, 5 and 6. PowerFlex 700 options only. Code Y N h Internal Brake Resistor Yes No w/resistor Yes N o Brake resistor only available for PowerFlex 70: 2V Frames B, C & D, 480V Frames B, C & D, 600V Frames B and C. Code N A i Emission PowerFlex V ratings only. Code B C D E H I * L P Q R * S N j Comm Slot k Control & I/O CE Filter Yes No Version BACnet ControlNet (Coax) DeviceNet EtherNet/IP RS-485 HVAC Interbus LonWorks PROFIBUS DP ControlNet (Fiber) RS-485 DF None Code Control I/O Volts A Standard V DC/AC C Enhanced V DC PowerFlex 700 options only. PowerFlex 70 options only. Code l Feedback Feedback 0 None Code A B Code LR m Package n Reserved o Options Remote I/O The comm slot option is no longer available for sale. C * Description Main Input Disconnect 3 Contactor Full Feature Bypass with Disconnect 3 Contactor Basic Bypass with Disconnect The style C package is no longer available for sale. Description Input Line Reactor Only available with Package Code A and B drives.0 2V,.0 480V and V. Rockwell Automation Publication VW-IN0D-EN-P - July 9

10 Preface Additional Resources These documents contain additional information concerning related products from Rockwell Automation. Resource PowerFlex 70 Adjustable Frequency User Manual, publication A-UM0 PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication B-UM0 PowerFlex 70 & 700 Adjustable Frequency AC Drive Reference Manual, publication PFLEX-RM0 PowerFlex 70 Enhanced Control and 700 Vector Control Reference Manual, publication PFLEX-RM0 Industry Installation Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-AT0 Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN0 Preventive Maintenance of Industrial Control and Drive System Equipment, publication DRIVES-TD0 Safety Guidelines for the Application, Installation and Maintenance of Solid State Control, publication SGI-. A Global Reference Guide for Reading Schematic Diagrams, publication 0-2. Guarding Against Electrostatic Damage, publications Industrial Automation Wiring and Grounding Guidelines, publication Product Certifications website, Description Provides the basic information needed to install, start, and troubleshoot the PowerFlex 70 and 700 drives. Provides specification and operation details for the PowerFlex 70 and 700 drives. Provides basic information for enclosure systems and environmental/location considerations (to help protect against environmental contaminants), and power and grounding considerations needed to properly install AC drives. Provide the basic information needed to properly wire and ground pulse width modulated (PWM) AC drives. Provides a checklist as a guide for preventive maintenance of industrial control and drive equipment. Provides general guidelines for the application, installation, and maintenance of solid-state control with an emphasis on personnel safety. Provides a simple cross-reference of common schematic/ wiring diagram symbols used throughout various parts of the world. Provides an overview of the causes of electrostatic discharge (ESD), and how you can guard against the damage caused by ESD. Provides general guidelines for installing a Rockwell Automation industrial system. Provides declarations of conformity, certificates, and other certification details. You can view or download publications at To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. Technical Support For technical support contact information, see Rockwell Automation Support on the back cover. Rockwell Automation Publication VW-IN0D-EN-P - July

11 Chapter Main Input Disconnect Package (style A) This chapter describes the features and operation for the main input disconnect package (style A). Topic Hardware Overview Electrical Installation Parameter Defaults Drawing Index Schematic Drawings Inter-connect Drawings Layout Drawings Outline Drawings Page Hardware Overview The main input disconnect package (style A) combines an adjustable frequency AC drive with a means for disconnecting input power within a single package. Input power is connected to the PowerFlex drive through a door interlocked fuse disconnect switch. Main Disconnect Switch (DS) An Allen-Bradley Bulletin 4R fused disconnect switch with lockable rotary mounted operator handle is provided. The disconnect switch is designed to meet disconnect switch requirements for branch circuit protection. The door-mounted handle accepts up to three padlocks. Main Fuses (FU FU3) ATTENTION: Most codes require that upstream branch circuit protection be provided to protect input power wiring. Install the fuses recommended in Table on page. Do not exceed the fuse ratings. Failure to observe this precaution could result in damage to, or destruction of, the equipment. Input line branch circuit protection fuses must be used to protect the input power lines. If input fuses are not provided with your drive, recommended fuse values are shown in Table on page. The input fuse ratings listed in Table on page are applicable for one drive per branch circuit. Do not apply other loads to the fused circuit. Rockwell Automation Publication VW-IN0D-EN-P - July

12 Chapter Main Input Disconnect Package (style A) The recommended fuse type for all PowerFlex 70 and 700 packages for fan and pump applications is UL Class J, 600V. Table - Fuse Recommendations Drive Rating Input Voltage kw Hp Amps 2V AC, 3-phase 480V AC, 3-phase Fuse Rating Rockwell Automation Publication VW-IN0D-EN-P - July

13 Main Input Disconnect Package (style A) Chapter Table - Fuse Recommendations (Continued) Drive Rating Fuse Rating Input Voltage kw Hp Amps V AC, 3-phase Electrical Installation Input Power Wiring Refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication A-UM0, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication B-UM0, for additional detailed information about input power wiring recommendations and selection. ATTENTION: Protect the contents of the options cabinet from metal chips and other debris while making the conduit openings. Failure to observe this precaution could result in damage to, or destruction of, the equipment. ATTENTION: Do not route signal and control wiring with power wiring in the same conduit. This can cause interference with drive operation. Failure to observe this precaution could result in damage to, or destruction of, the equipment. Follow these steps to connect AC input power to the drive package.. Select the proper wire size according to NEC and all applicable local codes and standards. You must make openings in the option cabinet of the desired conduit size, following NEC and all applicable local codes and standards. Power terminal block specifications are listed in Table 2 on page. Rockwell Automation Publication VW-IN0D-EN-P - July

14 Chapter Main Input Disconnect Package (style A) 2. Connect the three-phase AC input power leads (three-wire VAC) to the appropriate terminals. Connect the AC input power leads to terminals L, L2, and L3 on the fused disconnect switch. 3. Tighten the AC input terminal power terminals to the proper torque according to drive type as shown in Table 2 on page. Table 2 - AC Input Power Terminal Block Specifications Voltage Rating 2V AC 480V AC 600V AC kw Hp Maximum Wire Size () mm 2 (AWG) Minimum Wire Size mm 2 (AWG) Recommended Torque N m (lb in) (8) 2.5 ().6 () (4) 2.5 () 2.8 () 50 () 4.0 () 4.0 (.4) (8) 2.5 ().6 ().5 (4) 2.5 () 2.8 () () 4.0 () 4.0 (.4) (0 MCM) (6).5 (0) x 5 (0 MCM) 2 x (6) 45.0 (8) (8) 2.5 ().6 ().5 (4) 2.5 () 2.8 () () 4.0 () 4.0 (.4) (0 MCM) (6).5 (0) x 5 (0 MCM) 2 x (6) 45.0 (8) () Maximum/minimum sizes that the terminal block accepts - these are not recommendations. If national or local codes require sizes outside the range, lugs can be used. Output Power Wiring Refer to the PowerFlex 70 Adjustable FrequencyAC Drives User Manual, publication A-UM0, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication B-UM0, for additional detailed information about output power wiring recommendations and selection. ATTENTION: Unused wires in conduit must be grounded at both ends to avoid a possible shock hazard caused by induced voltages. Also, if a drive sharing a conduit is being serviced or installed, all drives using this conduit must be disabled to eliminate the possible shock hazard from cross-coupled motor leads. Failure to observe these precautions could result in bodily injury. ATTENTION: Do not route signal and control wiring with power wiring in the same conduit. This can cause interference with drive operation. Failure to observe this precaution could result in damage to, or destruction of, the equipment. Rockwell Automation Publication VW-IN0D-EN-P - July

15 Main Input Disconnect Package (style A) Chapter Follow these steps to connect AC output power wiring from the drive to the motor.. Wire the three-phase AC output power motor leads by routing them according to the drive option type. You must make openings in the option cabinet of the desired conduit size, following NEC and all applicable local codes and standards. Power terminal block specifications are listed in Table 3 on page. Do not route more than three sets of motor leads through a single conduit. This minimizes cross-talk that could reduce the effectiveness of noise reduction methods. If more than three drive/motor connections per conduit are required, shielded cable must be used. If possible, each conduit must contain only one set of motor leads. 2. Connect the three-phase AC output power motor leads to terminals U, V, and W (T, T2, and T3) on the power terminal block on the drive. 3. Tighten the three-phase AC output power terminals to the proper torque according to drive type as shown in Table 3 on page. Table 3 - AC Output Power Terminal Block Specifications Voltage Rating 2V AC 480V AC 600V AC kw Hp Maximum Wire Size () mm 2 (AWG) Minimum Wire Size mm 2 (AWG) Recommended Torque N m (lb in) () 0. () 0.6 (5) (8) 0.75 ().4 () () 0. () 0.6 (5).0 (8) 0.75 ().4 () 50 (4) 2.5 () 2.7 () (2).0 (8) 4.0 () (/0) 2.5 () (2) (2/0) (4) (2) (4/0) 2.5 () 6 (52) () 0. () 0.6 (5).0 (8) 0.75 ().4 () 50.0 (4) 2.5 () 2.7 () (2).0 (8) 4.0 () (/0) 2.5 () (2) (2/0) (4) (2) (4/0) 2.5 () 6 (52) () Maximum/minimum sizes that the terminal block accepts - these are not recommendations. If national or local codes require sizes outside the range, lugs can be used. (2) Refer to terminal block label inside drive. Rockwell Automation Publication VW-IN0D-EN-P - July

16 Chapter Main Input Disconnect Package (style A) Control and Signal Wiring Refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication A-UM0, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication B-UM0, for additional detailed information about control and signal wiring. The control I/O terminal block on the drives provide terminals for interfacing customer supplied control inputs and outputs. All analog and discrete control wiring is made at these terminals. Typical customer control and signal wiring is shown on the inter-connect drawings Figure 4 on page, Figure 5 on page and Figure 6 on page. Follow these steps to connect control and signal wiring to the drive package.. Wire the control and signal leads by routing them according to the drive option type. You must make openings in the option cabinet of the desired conduit size, following NEC and all applicable local codes and standards. I/O terminal block specifications are listed in Table 4 on page. Control and signal wires must be separated from power wires by at least 0.3 m ( ft). 2. Connect the control and signal wiring to the I/O terminals on the drive. 3. Tighten the I/O terminals to the proper torque according to drive type as shown in Table 4 on page. Table 4 - I/O Terminal Block Specifications Voltage Rating kw Hp Maximum Wire Size () mm 2 (AWG) Minimum Wire Size mm 2 (AWG) Recommended Torque N m (lb in) 2V AC () 0. () 0.5 (4.4) 480V AC () 0. () 0.5 (4.4) () 0. () 0.6 (5.2) 600V AC () 0. () 0.5 (4.4) () 0. () 0.6 (5.2) () Maximum/minimum sizes that the terminal block accepts - these are not recommendations. If national or local codes require sizes outside the range, lugs can be used. Rockwell Automation Publication VW-IN0D-EN-P - July

17 Main Input Disconnect Package (style A) Chapter Parameter Defaults Main Input Disconnect Package (style A) Refer to the PowerFlex 70 AC Drives User Manual, publication A-UM0, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication B-UM0, for detailed information on parameters and programming. Parameter Name Number Default Output Freq 0 Read Only Commanded Freq 0 Read Only Output Current 0 Read Only Output Voltage 0 Read Only Flux Current 0 Read Only Output Voltage 0 Read Only Output Power 0 Read Only Output Powr Fctr 0 Read Only Elapsed MWh 0 Read Only Elapsed Run Time 0 Read Only MOP Frequency Read Only DC Bus Voltage 2 Read Only DC Bus Memory 0 Read Only Elapsed kwh 0 () Read Only Analog In Value 6 Read Only Analog In2 Value 7 Read Only Ramped Speed 0 () Read Only Speed Reference 3 () Read Only Commanded Torque 4 () Read Only Speed Feedback 5 () Read Only Rated kw 0 Read Only Rated Volts 0 Read Only Rated Amps 0 Read Only Control SW Ver 0 Read Only Motor Type 0 Induction Motor NP Volts 0 Drive Rating Based Motor NP FLA 0 Drive Rating Based Motor NP Hertz 3 Drive Rating Based Motor NP PRM 4 Drive Rating Based Motor NP Power 5 Drive Rating Based Mtr NP Pwr Units 6 Drive Rating Based Motor OL Hertz 7 Motor NP Hz/3 Motor OL Factor 8.00 Motor Poles 9 () 4 Motor Cntl Sel 3 (2) 3 FAN/Pump V/Hz Maximum Voltage 4 Drive Rated Volts Maximum Freq or 0.0 Hz Parameter Name Number Default Compensation 6 Bits 0-6 Flux Up Mode 7 Manual Flux Up Time Secs SV Boost Filter Autotune Calculate IR Voltage Drop 2 Based on Drive Rating Flux Current Ref 3 Ixo Voltage Drop 4 Autotune Torque 6 () 50% Based on Drive Rating Based on Drive Rating Inertia Autotune 7 () Ready St Acc Boost 9 Run Boost 0 Break Voltage Break Frequency 2 Based on Drive Rating Based on Drive Rating [Motor NP Volts] 0. [Motor NP Hz] 0. Speed Units 9 0 Hz Feedback Select] 0 0 Open Loop Minimum Speed 0.0 Maximum Speed or 60.0 Hz (volt class) [Motor NP RPM] Overspeed Limit 3.0 Hz 0.0 RPM Skip Frequency Hz Skip Frequency Hz Skip Frequency Hz Skip Freq Band 7 (2).0 Hz Speed/Torque Mod 8 () Speed Reg Speed Ref A Sel 0 (2) Analog In Speed Ref A Hi Maximum Speed Speed Ref A Lo Speed Ref B Sel 3 (2) DPI Port Speed Ref B Hi 4 Maximum Speed Speed Ref B Lo TB Man Ref Sel 6 Analog In Parameter Name Number Default TB Man Ref Hi 7 Maximum Speed TB Man Ref Lo Pulse Input Ref 9 Read Only Jog Speed 0.0 Hz Preset Speed 5.0 Hz Preset Speed 2 (2) 5.0 Hz Preset Speed 3.0 Hz Preset Speed 4.0 Hz Preset Speed 5.0 Hz Preset Speed Hz Preset Speed Hz Jog Speed 2.0 Hz Trim % Setpoint 6 () 0.0% Trim In Select 7 2 Analog In 2 Trim Out Select 8 0 (Disable) Trim Hi Hz Trim Lo Hz Slip FLA Based on [Motor NP RPM] Slip Comp Gain.0 Slip RPM Meter 3 Read Only PI Configuration 4 0 (Disable) PI Control 0 (Disable) PI Reference Sel 0 PI Setpoint PI Setpoint 50.00% PI Feedback Sel 0 PI Setpoint PI Integral Time 2.00 Secs PI Prop Gain 0.0 PI Lower Limit [Maximum Freq] 0% PI Upper Limit PI Preload +[Maximum Freq] 0% 0.0 Hz 0.0% PI Status Read Only PI Ref Meter Read Only PI Fdback Meter Read Only PI Error Meter Read Only PI Output Meter Read Only Rockwell Automation Publication VW-IN0D-EN-P - July

18 Chapter Main Input Disconnect Package (style A) Parameter Name Number Default PI BW Filter () 0.0 Radians Accel Time (2).0 Secs Accel Time 2 (2).0 Secs Decel Time 2 (2).0 Secs Decel Time 2 3 (2).0 Secs DB While Stopped 5 () 0 Disabled S Curve % 6 (2) % Current Lmt Sel 7 0 Cur Lim Val Current Lmt Val 8 [Rated Amps].5 (Equation yields approximate default value.) Current Lmt Gain 9 0 Drive OL Mode 0 3 Both PWM st PWM Frequency 4 khz 2 khz (Frames 4 6, 600/690VAC) Droop FLA 2 () 0.0 RPM Regen Power Limit 3 () 50.0% Current Rate Limit 4 () 0.0% Stop Mode A 5 (2) 0 Coast Stop Mode B 6 (2) Ramp DC Brake Lvl Sel 7 0 DC Brake Lvl DC Brake Level 8 [Rated Amps] DC Brake Time Secs Bus Reg Ki Bus Reg Mode A Adjust Freq Bus Reg Mode B 2 (2) 0 Disabled DB Resistor Type 3 0 None Bus Reg Kp 4 (2) 00 Bus Reg Kd 5 00 Flux Braking 6 () 0 Disabled Powerup Delay 7 () 0.0 Secs Start At PowerUp 8 (2) Enabled Flying Start En 9 (2) Enabled Flying StartGain 0 00 Auto Rstrt Tries 4 0 Auto Rstrt Delay 5 (2).0 Secs Gnd Warn Level 7 () 3.0 Amps Sleep-Wake Mode 8 0 Disabled Sleep-Wake Ref 9 2 Analog In 2 Parameter Name Number Default Wake Level ma, Volts Wake Time.0 Secs Sleep Level ma, Volts Sleep Time 3.0 Secs Power Loss Mode 4 0 Coast Power Loss Time Secs Power Loss Level 6 (3) Drive Rated Volts Load Loss Level 7 () 0.0% Load Loss Time 8 () 0.0 Secs Shear Pin Time 9 () 0.0 Secs Direction Mode 0 (2) 2 Reverse Dis Save HIM Ref 2 0 Hz Man Ref Preload 3 (3) 0 Disabled Save MOP Ref 4 (2) At Pwr Down MOP Rate 5.0 Hz/s.0 RPM/s Param Access Lvl 6 (2) 3 Fan/Pump Reset To Defalts 7 0 Ready Load Frm Usr Set 8 0 Ready Save To User Set 9 0 Ready Reset Meters 0 0 Ready Language 2 0 Not Selected Voltage Class 2 Based on Drive Cat. No. Drive Checksum 2 Read Only Dyn UsrSet Cnfg 2 () 0 Disabled Dyn UsrSet Sel 2 () 0 Disabled Dyn UsrSet Actv 2 () 0 Disabled Drive Status 2 Read Only Drive Status 2 0 Read Only Drive Alarm Read Only Drive Alarm 2 2 Read Only Speed Ref Source 2 Read Only Start Inhibits 2 Read Only Last Stop Source 2 Read Only Dig In Status 6 Read Only Dig Out Status 7 Read Only Drive Temp 8 Read Only Drive OL Count 9 Read Only Motor OL Count 0 Read Only Parameter Name Number Default Fault Speed 4 Read Only Fault Amps 5 Read Only Fault Bus Volts 6 Read Only Fault 7 Read Only Status 2@ Fault 8 Read Only Fault 9 Read Only Alarm 2@ Fault 2 Read Only Testpoint Sel Testpoint 2 Sel Testpoint Data 2 Read Only Testpoint 2 Data 2 Read Only Fault Config 2 Bits 0 x000x000xx Fault Clear 2 0 Ready Fault Clear Mode 2 Enabled Power Up Marker 2 Read Only Fault Code 3 Read Only Fault Time 4 Read Only Fault 2 Code 5 Read Only Fault 2 Time 6 Read Only Fault 3 Code 7 Read Only Fault 3 Time 8 Read Only Fault 4 Code 9 Read Only Fault 4 Time 0 Read Only Fault 5 Code (3) Read Only Fault 5 Time 2 (3) Read Only Fault 6 Code 3 (3) Read Only Fault 6Time 4 (3) Read Only Fault 7 Code 5 (3) Read Only Fault 7 Time 6 (3) Read Only Fault 8 Code 7 (3) Read Only Fault 8 Time 8 (3) Read Only Alarm Config 9 Bits x x Alarm Clear (3) 0 Ready Alarm Code 2 (3) Read Only Alarm 2 Code 3 (3) Read Only Alarm 3 Code 4 (3) Read Only Alarm 4 Code 5 (3) Read Only Alarm 5 Code 6 (3) Read Only Alarm 6 Code 7 (3) Read Only Rockwell Automation Publication VW-IN0D-EN-P - July

19 Main Input Disconnect Package (style A) Chapter Parameter Name Number Default Alarm 7 Code 8 (3) Read Only Alarm 8 Code 9 (3) Read Only DPI Baud Rate 0 500kbps Drive Logic Rslt Read Only Drive Ref Rslt 2 Read Only Drive Ramp Rslt 3 Read Only DPI Port Sel 4 () DPI Port DPI Port Value 5 () Read Only Logic Mask 6 () - Control Permitted Start Mask 7 (See Logic Mask) Jog Mask 8 (See Logic Mask) Direction Mask 9 (See Logic Mask) Reference Mask 0 (See Logic Mask) Accel Mask (See Logic Mask) Decel Mask 2 (See Logic Mask) Fault Clr Mask 3 (See Logic Mask) MOP Mask 4 (See Logic Mask) Local Mask 5 (See Logic Mask) Stop Owner 8 Read Only Start Owner 9 (See Stop Owner) Jog Owner 0 (See Stop Owner) Direction Owner (See Stop Owner) Reference Owner 2 (See Stop Owner) Accel Owner 3 (See Stop Owner) Decel Owner 4 (See Stop Owner) Fault Clr Owner 5 (See Stop Owner) MOP Owner 6 (See Stop Owner) Local Owner 7 (See Stop Owner) DPI Ref Select 8 () 0 Max Freq DPI Fdbk Select 9 Speed Fdbk Data In A - Link A Word 0 0(0 = Disabled) Data In A2 - Link A Word 2 Data In B - Link B Word Data In B2 - Link B Word 2 Data In C - Link C Word Data In C2 - Link C Word 2 0(0 = Disabled) (See Data In A - Link A Word ) (See Data In A2 - Link A Word 2) (See Data In A - Link A Word ) (See Data In A2 - Link A Word 2) Parameter Name Number Default Data In D - Link D Word Data In D2 - Link D Word 2 Data Out A - Link A Word Data Out A2 - Link A Word 2 Data Out B - Link A Word Data Out B2 - Link A Word 2 Data Out C - Link A Word Data Out C2 - Link A Word 2 Data Out D - Link A Word Data Out D2 - Link A Word (See Data In A - Link A Word ) (See Data In A2 - Link A Word 2) 0 0(0 = Disabled) 0(0 = Disabled) (See Data Out A - Link A Word ) (See Data Out A2 - Link A Word 2) (See Data Out A - Link A Word ) (See Data Out A2 - Link A Word 2) (See Data Out A Link A Word ) (See Data Out A2 - Link A Word 2) (2) Anlg In Config 0 Analog In = 0.0 Volt Anlg In Sqr Root 0 (Disable) Analog In Hi Volt Analog In Lo Volt Analog In Loss 4 0 Disabled Analog In 2 Hi Volt Analog In 2 Lo Volt Analog In 2 Loss 7 0 Disabled Anlg Out Config 3 (Current) Anlg Out Absolut (Absolute) Analog Out Sel 2 0 Output Freq.000 ma, Analog Out Hi Volts Analog Out Lo ma, Volts Analog Out2 Sel 5 0 Output Freq Analog Out Hi ma,.000 Volts Analog Out2 Lo 7 Anlg Out Scale 4 () 0.0 Anlg Out2 Scale 5 () ma, Volts Digital In Sel 4 Stop CF Digital In2 Sel 2 5 Start Digital In3 Sel 3 (2) 3 Aux Fault Digital In4 Sel 4 (2) Enable Parameter Name Number Default Digital In5 Sel 5 (2) Speed Sel Digital In6 Sel 6 (2) Speed Sel 2 Anlg Out Setpt 7 ().000 ma,.000 Volts Anlg2 Out Setpt ma,.000 Volts Dig Out Setpt 9 () 0 (Disable) Digital Out Sel 0 (4) Fault Dig Out Level 0.0 Dig Out OnTime Secs Dig Out OffTime Secs Digital Out2 Sel 4 4 Run Dig Out2 Level Dig Out2 OnTime Secs Dig Out2 OffTime Secs Digital Out3 Sel 8 4 Run Dig Out3 Level Dig Out3 OnTime Secs Dig Out3 OffTime 0.00 Secs Dig Out Param 3 0 PI Config DigIn DataLogic () 0=Logical 0 Motor Fdbk Type 2 () 0 Quadrature Encoder PPR 4 () 4 PPR Enc Position Fdbk 4 () Read Only Encoder Speed 4 () Read Only Fdbk Filter Sel 6 () 0 None Notch FilterFreq 9 () 0.0 Hz Notch Filter K 0 () 0.3 Hz Marker Pulse 4 Read Only Pulse In Scale 4 64 Encoder Z Chan 3 0 Pulse Input Torque Ref A Sel 7 Torque Stpt Torque Ref A Hi 8 () 0.0% Torque Ref A Lo 9 () 0.0% Torq Ref A Div 4 ().0 Torque Ref B Sel 4 Disabled Torque Ref B Hi 4 0.0% Torque Ref B Lo 4 0.0% Torque Ref B Mult 4.0 Torque Setpoint 4 () 0.0% Pos Torque Limit 4 () 0.0% Rockwell Automation Publication VW-IN0D-EN-P - July

20 Chapter Main Input Disconnect Package (style A) Parameter Name Number Default Neg Torque Limit 4 () -0.0% Torque Setpoint % Control Status 4 () Read Only Mtr Tor Cur Ref 4 () Read Only Ki Speed Loop 445 () 7.0 Kp Speed Loop 446 () 6.3 Kf Speed Loop 447 () 0.0 Speed Desired BW 449 () 0.0 Radians/Sec Total Inertia 450 (). Secs 0. Secs (v3) Speed Loop Meter 45 () Read Only Rev Speed Limit 454 () 0.0 RPM PI Deriv Time 459 () 0.00 Secs PI Reference Hi 460 () 0.0% PI Reference Lo 46 () -0.0% PI Feedback Hi 462 () 0.0% PI Feedback Lo 463 () 0.0% Scale In Value Scale In Hi Scale In Lo Scale Out Hi Scale Out Lo Scale Out Value 48 Read Only Scale2 In Value Scale2 In Hi Scale2 In Lo Scale2 Out Hi Scale2 Out Lo Scale2 Out Value 487 Read Only Scale3 In Value Scale3 In Hi Scale3 In Lo Scale3 Out Hi Parameter Name Number Default Scale3 Out Lo Scale3 Out Value 493 Read Only Scale4 In Value Scale4 In Hi Scale4 In Lo Scale4 Out Hi Scale4 Out Lo Scale4 Out Value 499 Read Only PortMask Act 595 () Read Only Write Mask Cfg 596 () = Write Permitted Write Mask Act 597 () Read Only Logic Mask Act 598 () Read Only TorqProve Cnfg (Disable) TorqProve Setup 6 0 (Disable) Spd Dev Band Hz 60.0 RPM SpdBand Integrat 6 60 msec Brk Release Time 6 0. Secs ZeroSpdFloatTime Secs Float Tolerance Hz 6.0 RPM Brk Set Time 6 0. Secs TorqLim SlewRate 6.0 Secs BrkSlip Count 6 0 Brk Alarm Travel 6.0 Revs MicroPos Scale% 6.0% () Applicable only to PowerFlex 70 Packages. (2) The default values for these parameters differ from the factory defaults. Setting 4 [Reset To Defalts] to Factory Rset changes these parameter settings to the defaults listed in the PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication A-UM0, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication B-UM0. (3) Applicable only to PowerFlex 700 Packages. (4) When [TorqProve Cnfg] is set to Enable, [Digital Out Sel] becomes the brake control and any other selection is ignored. ATTENTION: Parameter 8 [Start At PowerUp] ships from the factory enabled. This feature enables a Run command to automatically cause the drive to resume running at commanded speed after drive input power is restored. Equipment damage and/or personal injury can result if this parameter is used in an inappropriate application. Do not use this function without considering applicable local, national and international codes, standards, regulations, or industry guidelines. Rockwell Automation Publication VW-IN0D-EN-P - July

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