PARTS MANUAL EH41, EH36 ENGINES. Models. PUB-EP5728 Rev. 5/99

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1 PARTS MANUAL Models EH41, EH36 ENGINES PUB-EP5728 Rev. 5/99

2 940 Lively Blvd. Wood Dale, IL Phone: Fax: Copyright 1999 Robin America, Inc.

3 HOW TO USE THIS MANUAL Robin engines are identified by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called specifications. Each specification will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other significant difference. In order the identify the correct service part number, it is important to confirm the specification and code numbers for your engine. The specification and code number together are know as the PRODUCT NUMBER. All Robin 4 cycle engines have a Product Number label similar to the label illustrated below. PRODUCT NUMBER LABEL PRODUCT NUMBER LABEL LOCATIONS The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please note the illustration below: E H X X X X SPEC NO. (11 digits) CODE NO. (4 digits) PRODUCT NO. (15 digits) EH41, EH '99-5

4 MANUAL LAYOUT SECTION NAME Parts are broadly classified according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..: Electrical Device Group). 3. REF. No. The Reference number identifies the part illustration with the corresponding part number in the part list. 4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly part reference number is indicated by the number led by "-" such as "-1", "-2". 5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order. 6. DESCRIPTION It is designation of the part. 7. QTY. Quantity of each part used for each product. 8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the specification, and the part concerned. It also shows part number(s) interchangeable for the part. 9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts have been introduced in the product. The FROM-TO CODE No. helps to identify PART No. being employed in the product concerned. See the examples below: - The part is used in the product irrespective of CODE No The part is used in the products with CODE No. of 2101 and after this number The part is used in the products with CODE No. of 2100 and before this number. EH41, EH '99-5

5 GROUP INDEX Group Name Page CRANKCASE GROUP... 6 CRANKSHAFT GROUP... 8 INTAKE and EXHAUST GROUP GOVERNOR GROUP COOLING and STARTING GROUP FUEL GROUP ELECTRIC DEVICE GROUP - RECOIL START ELECTRIC DEVICE GROUP - ELECTRIC START ELECTRIC DEVICE GROUP - ELECTRIC STARTER ELECTRIC DEVICE GROUP - OIL SENSOR INDEX OF DESCRIPTION SYMBOLS SYMBOL DESCRIPTION AY... ASSEMBLY CP... COMPLETE EX... EXPORT (from Japan) FIG.... FIGURE FR.... FRONT "... INCH INCL.... INCLUDE ~L... LITER L=... LENGTH (in. mm) L.H. (LH)... LEFT-HAND SIDE MECH... MECHANICAL NO (NON)... NONE OPT.... OPTIONAL O.S.... OVER SIZE SYMBOL DESCRIPTION P=... PITCH (in mm) P.T.O. (PTO)... POWER TAKE OFF REF.... REFERENCE R.H. (RH)... RIGHT HAND SIDE RR.... REAR STD.... STANDARD SW... SWITCH T=... THICKNESS (in mm) UN... UNIT U.S.... UNDER SIZE ~V... VOLTAGE ~W... WATT W/... WITH W/O... WITHOUT EH41, EH '99-5

6 SECTION 1 CRANKCASE GROUP FIG. 100 EH41, EH '99-5

7 SECTION 1 CRANKCASE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CRANKCASE CP CRANKCASE CP 1 electric start type AA0-80 VALVE GUIDE, STD CLIP AA0-50 SEAL OIL SEAL BALL BEARING 1 BB-6207C BALL BEARING 1 BB-6202C3 i/w DOWEL PIN STUD STUD OIL SEAL x 14 x PLUG PLUG, RUBBER 1 w/o OIL SENSOR TYPE GASKET MAIN BEARING COVER CP 1 SAE MAIN BEARING COVER CP 1 METRIC OIL SEAL 1 35 x 48 x BALL BEARING 1 BB-6207C BALL BEARING 1 BB-6202C GOVERNOR GEAR CP GOVERNOR SLEEVE OIL GAUGE GASKET GASKET, BEARING COVER BOLT AND WASHER AY WASHER FLANGE BOLT CYLINDER HEAD CP GASKET, HEAD FLANGE BOLT ROCKER COVER CP A3 RETAINER PLATE A3 LEAF VALVE FLANGE BOLT GASKET, ROCKER COVER DOWEL PIN FLANGE BOLT RUBBER PIPE 1 10 x 15 x EH41, EH '99-5

8 SECTION 2 CRANKSHAFT GROUP FIG. 200 EH41, EH '99-5

9 SECTION 2 CRANKSHAFT GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CRANKSHAFT CP 1 1" KEY, SAE CRANKSHAFT CP 1 1" PUMP, SAE CRANKSHAFT CP 1 TAPER, SAE CRANKSHAFT CP 1 25MM KEY, METRIC SPACER T=0.6 1 select 1 spacer only SPACER T=0.8 1 select 1 spacer only SPACER T=1.0 1 select 1 spacer only NUT SPRING WASHER WASHER WOODRUFF KEY BALANCER SHAFT CONNECTING ROD AY FLANGE BOLT PISTON PIN PISTON 1 STD PISTON 1 oversized 0.25mm PISTON oversized 0.50mm PISTON RING SET 1 STD PISTON RING SET 1 oversized 0.25mm PISTON RING SET 1 oversized 0.50mm CLIP EH41, EH '99-5

10 SECTION 3 FIG. 300 INTAKE and EXHAUST GROUP Optional Spark Arrestor Screen EH41, EH '99-5

11 SECTION 3 INTAKE and EXHAUST GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG A01-01 CAMSHAFT CP 1 EH B01-01 CAMSHAFT CP 1 EH RELEASE LEVER CP RETURN SPRING TAPPET VALVE SPRING SPRING RETAINER INTAKE VALVE EXHAUST VALVE COLLET, VALVE SPACER T=0.6 1 select 1 spacer only SPACER T=0.7 1 select 1 spacer only SPACER T=0.8 1 select 1 spacer only B1 PUSH ROD CP A3 ROCKER ARM BOLT, PILOT 2 i/w B3 PIVOT NUT A3 GUIDE PLATE MUFFLER UN MUFFLER COVER CP MUFFLER BRACKET CP GASKET, MUFFLER NUT TAPPING SCREW FLANGE BOLT SCREEN 1 spark arrestor TAPPING SCREW 3 for spark arrestor DEFLECTOR AY TAPPING SCREW AIR CLEANER AY CAP NUT 1 i/w CLEANER BASE CP PACKING PACKING CLEANER COVER LABEL, CONTROL FLANGE BOLT CLEANER ELEMENT CP INSULATOR A3 GASKET, INSULATOR FLANGE NUT EH41, EH '99-5

12 SECTION 4 GOVERNOR GROUP FIG. 410 EH41, EH '99-5

13 SECTION 4 GOVERNOR GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG GOVERNOR LEVER GOVERNOR SHAFT WASHER GOVERNOR ROD CP ROD SPRING CLIP BOLT AND WASHER AY NUT GOVERNOR SPRING BOLT SPEED CONTROL LEVER STOP PLATE FRICTION WASHER SPRING WASHER SCEW, PANHEAD NUT CLAMP SCEW AND WASHER AY SCREW SELF LOCK NUT 1 i/w RETURN SPRING EH41, EH '99-5

14 SECTION 5 COOLING and STARTING GROUP FIG. 500 EH41, EH '99-5

15 SECTION 5 COOLING and STARTING GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG BLOWER HOUSING CP 1 BLACK BLOWER HOUSING CP 1 YELLOW LABEL, TRADE MARK 1 ROBIN SUBARU LABEL, ENGINE FLANGE BOLT CYLINDER BAFFLE 1 UN CYLINDER BAFFLE FLANGE BOLT PULLEY COVER CP 1 for electric start w/o recoil only RECOIL STARTER AY SPIRAL SPRING REEL STARTER ROPE 1 i/w STARTER KNOB RATCHET FRICTION SPRING RETURN SPRING STARTER PULLEY RATCHET GUIDE SET SCREW FLANGE BOLT BOLT EH41, EH '99-5

16 SECTION 6 FUEL GROUP FIG. 600 EH41, EH '99-5

17 SECTION 6 FUEL GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG FUEL TANK CP 1 BLACK FUEL TANK CP 1 YELLOW LABEL, WARNING FUEL TANK CAP CP LABEL, EMISSION FUEL FILTER FUEL STRAINER AY FILTER GASKET CUP NUT GASKET BANJO BOLT LOCK BOLT O-RING LOCK NUT SPRING FUEL PIPE 11 CP RUBBER PIPE 1 6 x 12 x 100 mm HOSE CLAMP BANJO BOLT AND WASHER AY RUBBER PIPE 1 6 x 12 x 250 mm HOSE CLAMP HOSE CLAMP EH41, EH '99-5

18 SECTION 6 FUEL GROUP FIG. 600 EH41, EH '99-5

19 SECTION 6 FUEL GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CARBURETOR AY 1 EH CARBURETOR AY 1 EH THROTTLE VALVE 1 EH THROTTLE VALVE 1 EH SCREW CHOKE VALVE SCREW PILOT JET ADJUSTER SPRING CHOKE LEVER RING, CHOKE THROTTLE SHAFT 1 EH THROTTLE SHAFT 1 EH BOLT RING NEEDLE VALVE AY PIN FLOAT CHAMBER BODY PACKING PACKING, CHAMBER FLOAT AY MAIN NOZZLE MAIN JET 1 EH MAIN JET 1 EH SCREW CLIP SCREW SPRING RING SEAL 1 i/w ADJUST SCREW SPRING AIR JET 1 EH AIR JET 1 EH AIR JET CAP SEAL CAP GUIDE HOLDER BRACKET SCREW KNOB CP GROMMET EH41, EH '99-5

20 SECTION 7A ELECTRIC DEVICE GROUP - RECOIL START FIG. 700 EH41, EH '99-5

21 SECTION 7A ELECTRIC DEVICE GROUP - RECOIL START REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG FLYWHEEL CP IGNITION COIL CP BOLT AND WASHER AY WIRE 1 CP SWITCH AY TAPPING SCREW CLAMP GROMMET X SPARK PLUG 1 NGK BP6ES SPARK PLUG 1 NGK BPR6ES SPARK PLUG CAP EH41, EH '99-5

22 SECTION 7B ELECTRIC DEVICE GROUP - ELECTRIC START FIG. 710 EH41, EH '99-5

23 SECTION 7B ELECTRIC DEVICE GROUP - ELECTRIC START REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG FLYWHEEL CP 1 electric start type IGNITION COIL CP CHARGE COIL CP RING GEAR BOLT AND WASHER AY SCREW AND WASHER AY GROMMET X SPARK PLUG 1 NGK BP6ES SPARK PLUG 1 NGK BPR6ES SPARK PLUG CAP NUT SPRING WASHER LABEL, BATTERY CONTROL BOX CP LABEL, STARTER SWITCH FLANGE BOLT SWITCH KEY DIODE RECTIFIER CP CLAMP CP SCREW, PANHEAD SCREW AND WASHER AY WIRE 2 CP WIRE 3 CP WIRE 5 CP WIRE 10 CP NUT SPRING WASHER MAGNETIC SWITCH SPRING WASHER NUT WIRE 20 CP WIRE CASING EH41, EH '99-5

24 SECTION 7C ELECTRIC DEVICE GROUP - ELECTRIC STARTER FIG. 720 EH41, EH '99-5

25 SECTION 7C ELECTRIC DEVICE GROUP - ELECTRIC STARTER REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG STARTING MOTOR AY BRUSH SPRING, BRUSH HOLDER AY, BRUSH ARMATURE AY PINION AY PINION STOPPER SET FRONT COVER AY BRUSH (-) REAR COVER AY CASE METAL THROUGH BOLT WASHER KIT FRONT METAL M BUSH M BUSH O-RING BOLT, STARTER WASHER SPRING WASHER EH41, EH '99-5

26 SECTION 7D ELECTRIC DEVICE GROUP - OIL SENSOR FIG. 760 EH41, EH '99-5

27 SECTION 7D ELECTRIC DEVICE GROUP - OIL SENSOR REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 700 KS OIL SENSOR CP WIRE 22 CP CLAMP FLANGE BOLT EH41, EH '99-5

28 PRINTED IN THE USA

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