Preparation and Re-Selling of Recycled Plastic - A Business Model
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1 Preparation and Re-Selling of Recycled Plastic - A Business Model Dr. Michael Scriba CEO mtm plastics GmbH, Niedergebra (Germany) GPCA PlastiCon, 12 January 2016, Dubai
2 Contents > Business model of mtm plastics > What we recycle > How we recycle processing, yield, qualitiy > Result: Re-polyolefins for the plastics converting industry > Problems still remain > Conclusion 2
3 Business model mtm plastics Contents > Business model of mtm plastics > What we recycle > How we recycle processing, yield, qualitiy > Result: Re-polyolefins for the plastics converting industry > Problems still remain > Conclusion 3
4 mtm the company The company > founded in 1994, 90 employees, turnover: 20m/y > Managed by shareholders > Centre of Germany > Processing capacity output 30 kt/y / input effective 54 kt/y 4
5 Business model mtm plastics Contents > Business model of mtm plastics > What we recycle > How we recycle processing, yield, qualitiy > Result: Re-polyolefins for the plastics converting industry > Problems still remain > Conclusion 5
6 What we recycle Input materials > mixed plastic packaging (containing large amounts of flexible multi-layers) > bulky household waste plastics > C&I hard plastics PE/PP 6
7 What we recycle Packaging waste from separate collection Nationwide bulky waste collection Germany, Italy, Scandinavia, Netherlands, France, Britain optimised sorting of PP/PE concentrates from bulky household waste for mechanical recycling 7
8 What we recycle Packaging waste from separate collection Nationwide bulky waste collection 8
9 What we recycle Packaging waste from separate collection Nationwide bulky waste collection 9
10 Business model mtm plastics Contents > Business model of mtm plastics > What we recycle > How we recycle processing, yield, qualitiy > Result: Re-polyolefins for the plastics converting industry > Problems still remain > Conclusion 10
11 How we recycle quality targets Quality targets Re-polyolefin pellets > in constant hot runner quality (efficient separation, friction washing, mesh filtre < 180my, double degassing, homogenization) > in large quantities > tailored to customer wishes 11
12 How we recycle technical processing Preparation Raw material Shredder Magnet, eddy current separator, seaves Multilevel wind sifter, NIR optical sorter Lightweight fraction Grinder NIR optical sorter PO Grinder Fe-metals, NE-metals, dust sand, fines Waste 12
13 How we recycle technical processing Separation Intermediate buffer Density separation sink-float (3 lines) float Dryer sink NIR PE / PP / NI NIR Color Dewatering RDF 13
14 How we recycle technical processing Regranulation Intermediate buffer Extruders Mixing silos Packaging 14
15 How we recycle yield Yield: input/output ratio > Varies between 55% and 75% > Paper, Humidity, Metals, non-po-plastics, other contaminants > Depends on collection and sorting influenced by political and legal framework and by waste markets > Crucial factor for the economic sucess 15
16 Business model mtm plastics Contents > Business model of mtm plastics > What we recycle > How we recycle processing, yield, qualitiy > Result: Re-polyolefins for the plastics converting industry > Problems still remain > Conclusion 16
17 How we recycle result Dipolen and Purpolen > Dipolen : re-po-pellets for the injection moulding industry for areas of application using polyethylene and polypropylene > Purpolen : a novel re-pellet with a broad range of colors [Data sheets are available] 17
18 How we recycle: Product examples Made from mtm-polyolefins 18
19 How we recycle: Product examples 19
20 How we recycle: Product examples Manufactured from mtm-polyolefins 20
21 Business model mtm plastics Contents > Business model of mtm plastics > What we recycle > How we recycle processing, yield, qualitiy > Result: Re-polyolefins for the plastics converting industry > Problems still remain > Conclusion 21
22 Problems still remain Raw materials supply > Influence of government policies > Lack of sorting standards > Plastics waste is no freely available commodity. > Scarcity leads to competition between asian and european recyclers without level playing field. 22
23 Problems still remain Sorting/Input quality Residue from packed goods Cross contamination, odour, mould, lumps Easy to empty design needed Paper Additional water absorption, lumps, mould Plastic and paper are incompatible in plastics recycling 23
24 Problems still remain Input quality/product design Multy-layers, paperplastic combinations Lower yields, specific weight? Reduced mechanical properties Re-Product contamination Pigments and additives Grayish colour Limited applications 24
25 Business model mtm plastics Contents > Business model of mtm plastics > What we recycle > How we recycle processing, yield, qualitiy > Result: Re-polyolefins for the plastics converting industry > Problems still remain > Conclusion 25
26 Conclusion Plastic recycling is worthwhile, if... > Plastic waste is managed professionally by municipalities: separate collection > Cherry picking is prevented - it will only spoil the value chain > Plastic waste is pre-sorted into polymer type concentrates 26
27 Conclusion Plastic recycling is worthwhile, if... > Recyclers find investment security: hop-on, hop-off won t work > Recyclers have sufficient know-how about the whole end-oflife value chain > Investors don t trust all-in, pure-out solutions! 27
28 Thank-you for paying attention Visual stimulation: watch?v=x9rxcplrf78 Contact mtm plastics GmbH Bahnhofstraße 106 D Niedergebra, Germany
29 Product range: Dipolen / Purpolen Product Dipolen S Dipolen SP Dipolen PP Dipolen H Polymer PPdominated PP PE-PPpolyblend PE-HDdominated MFI 190 C / 5 kg > 10 > 14 > 24 > 10 MFI 190 C / 2.16 kg > 2.5 MFI 230 C / 2.16 kg > 5 > 7 > 10 > 5 Product Purpolen PE Purpolen PP Polymer PE-HD PP MFI 190 C / 5 kg < 3 - MFI 190 C / 2.16 kg < MFI 230 C / 2.16 kg - > 20 29
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