Product and Process Solutions for Material Recovery Facilities and Recycling Centers

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1 Product and Process Solutions for Material Recovery Facilities and Recycling Centers

2 Quality Products, Proven Experience Whether you process 15 tons of recyclables per day, or 150, NEXGEN has the equipment and expertise to help you design the most efficient and cost-effective process for your Material Recovery Facility or recycling center. NEXGEN Baling and Conveying Systems The NEXGEN brand is known around the world as a premier provider of creative solutions for today s recycling, solid waste, and material handling challenges. Through innovative products, industry expertise, and superior service, NEXGEN is the process solid waste and recyclables. From clothing donation centers and retail stores, to recycling centers and Material Recovery Facilities small and large, NEXGEN products are leading the way in productivity and throughput. Our skilled engineers can help you design the right size system for your needs, and will be on site through installation and startup to ensure you achieve the desired results. To begin designing a MRF for your community, or to expand the capabilities of your existing recycling program, contact NEXGEN at

3 Rely on NEXGEN for: Bag breakers Bagging systems Bale wrappers Balers Conveyor systems Debris screens Drop chutes Dust collection systems Equipment integration Financing and leasing programs Metering bins Sorters for aluminum, ferrous materials, paper, and plastics Sorting platforms Stairways Stationary compactors System design and installation Transfer trailers Workstation enclosures Look inside to learn more about our MRF and single-stream recycling program solutions, or visit to see videos of our products in action.

4 NEXGEN Solutions for Material Recovery Facilities and Recycling Centers Conveying Systems The NEXGEN line of EZ-TRAX conveyors accommodates a wide variety of bulky materials and scrap handling applications above and below ground and includes light-duty slider beds, heavy-duty steel belt conveyors, and complete turn-key MRF conveyor systems. Sliderbed Conveyors Friction-driven conveyors with a belt supporting bed for low- to medium-volume bulk material handling applications from 2 to 15 tons/hour. These conveyors can be used for baler and compactor feeds, for sorting lines, and as components of a MRF system. Combination Belt Conveyors A chain drive system incorporated with a rubber belt for medium- to high-volume applications ranging from 5 to 30 tons/hour. Hinged Steelbelt Conveyors Designed for medium- to heavy-duty applications such as precrusher or compactor feeds, paper, solid waste, large scrap baler feeds, mixed waste lines, and white goods. Each joint has a tapered roller and chain that rides on a track driven by 5 to 25 HP motors. Apron and N-Pan Belt Conveyors For the most demanding, high-impact, heavyduty operations such as transfer stations, scrap, MSW and C&D lines, mixed waste lines, and abrasive materials moving at 20 to 50 tons/hour. Trough Conveyors Designed to convey material at higher speeds. The rubber belt rides on angled rollers or idlers that form a trough. Can be used for light- to mediumduty baler, compactor, and shredder feed systems. Separating Equipment NEXGEN has a complete offering of separating equipment to make material handling Options include: Crossbelt magnetic sorters for ferrous materials, such as vegetable cans Optical sorters and perforators for plastics (PET, UBC, and HDPE) Eddy currents for aluminum cans OCC screens for cardboard Sorting Platforms or fully automated, sorting and work platforms provide safe and sturdy areas for employees to sort materials or monitor the movement of materials through the system. equip them with safety rails, drop chutes, or equipment control panels. We will also help you design the proper stairways and enclosed ladder systems to help employees and maintenance personnel move safely and easily throughout your facility.

5 Sorting Platform OCC Infeed Conveyor Stationary Compactor Optical Sorter Baler Infeed Conveyor Control Station OCC Conveyor OCC Screen Fiber Conveyor Fiber Screen Perforator Eddy Current Crossbelt Magnetic Sorter Sorting Platform 2-Ram Horizontal Baler

6 Infeed Pit Conveyor Sorting Platform with Drop Chutes Bag Breaker Tipping Floor A Typical MRF System Layout Did You Know? Recycling in the United States is a $236 billion per year industry. More than 56,000 recycling and reuse businesses employ more than 1 million workers nationwide. In the United States, MRFs process more than 152 tons of material per day on average, or more than 23 million tons annually. Each ton of recycled paper can save 17 trees, 380 gallons of oil, A used aluminum can may be recycled and back on the grocery store shelf as a new can in as little as 60 days. On average, it costs $30 per ton to recycle trash, $50 per ton to send Sources: United States Environmental Protection Agency, National Recycling Coalition, and Earth

7 Material Storage No matter what volume of materials your MRF or recycling center processes, adequate storage areas are a must. NEXGEN can provide mobile carts, or design and build storage bins and bunkers, to hold sorted materials awaiting baling and transfer. These storage areas can accommodate a range of materials and can be customized to the proper dimensions for your individual system. Options include Balers For the highest compaction rates and densest bales possible, rely on NEXGEN s proven line of horizontal and vertical balers. We provide the most comprehensive line of manual and automatic tie balers in the industry, including many styles of closed end, side eject, open end auto-tie, and two-ram balers. and heavy-duty construction. Hoppers and conveyors can be easily added Stationary and Self-Contained Compactors In partnership with Marathon Equipment Company, NEXGEN is pleased to offer a full line of RamJet compaction solutions for your material handling needs. Marathon is recognized throughout the world as the leading manufacturer of onsite waste compaction systems. Their compactors are designed to reduce non-recyclables to a fraction of their original size, with fast cycle times and industrial compaction forces. Conveyors, hoppers, and cart dumpers can be added to any compactor Financing and Leasing Attractive lease options offer excellent residual values, and special municipal rates are also available. For more information about NEXGEN products and services, call or visit where you can also see videos of our products in action.

8 Marathon Equipment Company P.O. Box 1798 Vernon, AL to accommodate improvements to the equipment Marathon Equipment Company. All rights reserved. Printed in USA. SWS-N Cert no. BV-COC %