BEVERAGES FIELD RINSER / FILLING / CAPPER UNITS
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1 Filling System
2 BEVERAGES FIELD RINSER / FILLING / CAPPER UNITS 2
3 With this brief introduction, we are pleased to bring to your kind attention the range of filling machines that MEC Italia Engineering proposes to its Customers, suitable for filler Gravity, light and high vacuum, volumetric (which have been redesigned and updated) for all kind of product such as still water, edible oil, wine, milk, juice, spirits. Thanks to the wide range of possible solutions, we can satisfy all customers demands., by using different filling systems, we manufacture machines suitable for filling glass, PET polycarbonate or HDPE. Machine can be manufactured with traditional bottle handling or with neck handling system, according to container type and requested capacity. To keep prices competitive, we decided to build the fillers to 9, 12, 16 mechanical valves for low production, while the rest of the technology such as fillers for Cans (Canning), the electro-pneumatic filling and the high-speed machines will be built in cooperation with our main partners. Thanks to our flexibility and our organizational capacity, we can offer machines and complete bottling lines at competitive prices, with a quality / price ratio very high. All our machines are made entirely in Italy with the latest technology and components from primary companies of international level. Contact us without engagement whit the addresses on the last page. 3
4 GRAVITY AND LIGHT PRESSURE HI-TECHNOLOGY FILLING SYSTEMS WITH PERFECT LEVELLING NOZZLES, FASTER FILLING STAGES AND EASY CLEANING OF THE MACHINE NO CONTACT BETWEEN AIR AND PRODUCT AND ACCURATE FILLING PROCESS TO AVOID TO DAMAGE THE FLAVOUR AND THE SCENT OF THE PRODUCT TO FILL LIGHT PRESSURE FILLER WITH INERT GAS (OR NITROGEN) INJECTION INTO THE FEEDING TANK FOR NO-OXYGEN FILLING SYSTEM 4
5 Structure of the machine made out in stainless steel AISI 304, placed on adjustable feet built in resistant material. Machine complete with safety protection integrated into the machine structure in stainless steel AISI 304. The safety devices stop the machine preventing the bottles from breaking and the machine from getting damaged. Every part touching the product are in stainless steel AISI 304 (or AISI 316 available as optional). Equipped with a device to contain and recover the filling product that could be poured accidentally. Stainless steel electric board with low voltage controls, placed at machine side. All devices in charge with the transfer and movements of bottles are made of HD polyethylene to ensure the minimum wear and a fully silent functioning. Complete stainless steel bottles conveyor. Running sense of the machine from left to right (Clockwise). Complete with electrical photocells in the enter and on the exit, in the case of problems and no arrival of bottles, the machine stops. Placed Machine equipped with one set of star-wheel and feedscrew suitable to work one size of bottle size of cap. Supplementary equipment as optional. Stainless steel electric board with low voltage and one controls, placed at machine frame side. Electronic control of the machine by PLC TOUCH SCREEN SIEMENS. 5
6 New designed filling valves made of stainless steel. Accurate inner processing with profiles that avoid every turbulence of the product to fill. Centring device of the bottle hole. Filling nozzles with drip-catcher system Equipped with a system to adjust the level. System for the return of the product Filling Valves 6
7 Piston Lifting Bottles Bottle lifting and lowering Bottles effectuated by means of Pneumatic Pistons realized in stainless steel AISI 304 7
8 Gravity Filling System Gravity with air contained coming out from the bottle and goes back to the upper product tank 8
9 Filling System by Light Pressure into the Tank Filling system by Light Pressure max 0,4 bar made by means of the introduction of nitrogen into the tank. Main tank manufactured according to special criteria, in order to keep a standard pressure of 0,2 Kg./cm2. External feeding tank complete with pump for the recovery of product. Nozzles are equipped with a system for the return of the product into the external tank. The tank pressure is checked and kept constant by a device which works regardless from the product level in the tank, limiting the consumption of the pressure gas. The product is poured into the tank from above, by means of a rotary distributor. 9
10 Recovery of the product The surplus product of the bottles comes to the the second external feeding Tank Recovery of the product from the second external feeding Tank to the Filler. 10
11 Cleaning of the machine Easy system for the cleaning of the Filling machine trough Divosphere (Spray ball) to washing the internal of the Upper feeding Tank and countercurrent Washing system by the second external tank and with Dummy Bottles to cleaning of the Valves. Also available collector for the automatic washing by CIP system. 11
12 Isobaric Filling System Isobaric Counter-Pressure filling Valves mechanical type (available also the Electro- Pneumatic version) in stainless steel Aisi 304, suitable to fill Beer, Sparkling Wines, Carbonated Soft-Drinks in Glass or PET bottles. 12
13 Canning 13
14 Customers and References List : Updated at December 2014 ITALY 2006 Complete Filling line for Olive Oil Triblock ITALY 2006 Complete Semi-Automatic line for Oil ITALY 2006 Complete Filling line for Wine Monoblock 9-1 AUSTRALIA 2006 Complete filling Line for Olive Oil Triblock ITALY 2006 Complete filling line for Oil Monoblock 5-1 GERMANIA 2006 Rinsing Machine S 16 ARABIA SAUDITA 2006 Complete filling line for Oil Triblock ITALY 2006 Complete Semi-Automatic line for Oil ITALY 2006 Complete Filling line for Olive Oil Triblock INGHILTERRA 2006 Single-head Capping machine for plastic screw caps PALESTINE 2006 Complete filling line for Oil Triblock ITALY 2006 Complete filling line for Oil Monoblock 5-1 ITALY 2006 Complete filling line for Oil in Tin Cans of 5 Lt. GIORDANIA 2006 Monoblock for Oil 9-1 SPAGNA 2006 Triblock for Wine GERMANIA 2006 Single-head Capping machine for plastic screw caps GREECE 2006 Triblock for Wine CHILE 2006 Monoblock for Spirits INGHILTERRA 2007 Single-head Capping machine for ROPP caps ALBANIA 2007 Semi-Automatic filling line for Oil ITALIA 2007 Automatic Filling line for Oil Monoblock 6-1 TUNISIE 2007 Automatic Filling line for Oil Monoblock 9-1 ROMANIA 2007 Rotary 3-heads Capper for ROPP LEBANON 2007 Complete filling line for Oil Monoblock 5-1 GREECE 2007 Monoblock for Wine GREECE 2007 Triblock for Oil GREECE 2008 Triblock for Spirits IRAN 2008 Monoblock 9-1 for Oil GREECE 2008 Triblock for Wine AUSTRALIA 2008 Triblock for Spirits ITALY 2008 Semi-Automatic filling line for Oil ROMANIA 2008 Triblock for Wine ITALIA 2008 Automatic Filling line for Oil Monoblock 6-1 SPAGNA 2008 Monoblock 10-1 for 5 LT. bottles GREECE 2008 Triblock for Wine ITALY 2009 Triblock for Milk TUNISIE 2009 Semi-Automatic filling line for Oil ITALY 2009 Complete filling line for Oil in Tin Cans of 5 Lt. ITALY 2009 Triblock for Oil ITALY 2009 Triblock for Oil USA 2009 Triblock for Oil RUSSIA 2009 Monoblock Isobaric 12-1 for Carbonated Soft-drinks IRAN 2009 Semi-Automatic filling line for Oil 14
15 SPAIN 2009 Rotary 8-heads Capper for plastic screw caps SPAIN 2009 Rinsing machine S 9 CZECH REPUBLIC 2009 Single-head Capper for plastic screw caps INGHILTERRA 2009 Single-head Capper for ROPP caps OLANDA 2009 Single-head Capper for plastic screw caps OLANDA 2009 Single-head Capper for plastic screw caps SPAIN 2009 Rinsing machine S 12 RUSSIA 2009 Triblock for Vodka FRANCIA 2009 Monoblock Volumetric for Oil CHILE 2009 Single-head Capper for ROPP caps FRANCIA 2010 Rotary 3-heads Capper for plastic screw caps GREECE 2010 Triblock Isobaric for Carbonated Soft-Drinks ITALY 2010 Monoblock for Wine 9-1 SLOVENIA 2010 Triblock Flow-Meter for Milk RUSSIA 2010 Rotary 3-heads Capper for plastic screw caps RUSSIA 2010 Rotary 3-heads Capper for plastic screw caps NUOVA ZELANDA 2010 Monoblock Flow-Meter for Juice 4-1 SLOVENIA 2010 Triblock Flow-Meter for Milk SERBIA 2010 Triblock for Milk FRANCIA 2010 Monoblock 9-1 for Beer OLANDA 2010 Single-head Capper for plastic screw caps ITALIA 2010 Monoblock 16-1 for 5 LT. bottles KOREA 2010 Single-head Capper for Corks CHILE 2010 Single-head Capper for ROPP caps TUNISIE 2010 Semi-Automatic filling line for Oil ITALY 2011 Complete filling line for Oil in Tin Cans of 5 Lt. OLANDA 2011 Single-head Capper for plastic screw caps OLANDA 2011 Single-head Capper for plastic screw caps GERMANIA 2011 Monoblock Isobaric 16-1 for Sparkling Wine NEW ZEALAND 2011 Monoblock 10-1 for Juices LEBANON 2011 Triblock for Spirits and Wine CHILE 2011 Triblock Isobaric for Beer CHILE 2011 Single-head Capper for ROPP caps MEXICO 2011 Single-head Capper for plastic screw caps IRAQ 2011 Monoblock Volumetric 18-4 for Oil VENEZUELA 2011 Triblock for Spirits SPAGNA 2011 Triblock Flow-Meter for Water CHILE 2011 Single-head Capper for ROPP caps + T-CAPS CANADA 2011 Triblock for Wine CHILE 2011 Monoblock Isobaric 8-1 for Sparking Wine OLANDA 2011 Single-head Capper for plastic screw caps CIPRUS 2011 Monoblock 10-1 for 5 LT. bottles MEXICO 2011 Single-head Capper for plastic screw caps UCRAINA 2011 Rotary 4-heads Capper for T-Caps ROMANIA 2011 Triblock for 5 LT. bottles UNGHERIA 2011 Triblock for Vinegar Customers and References List: Updated at December 2014 FRANCE 2011 Single-head Capper for plastic screw caps MEXICO 2011 Triblock Isobaric for Carbonated Soft-Drinks VIETNAM 2011 Triblock for Vodka and Spirits GREECE 2011 Triblock for Spirits ROMANIA 2012 Triblock Isobaric for Carbonated Soft-Drinks OLANDA 2012 Single-head Capper for plastic screw caps OLANDA 2012 Single-head Capper for plastic screw caps MEXICO 2012 Monoblock 28-6 for Chemical products CHILE 2012 Single-head Capper for Twist-Off Caps CHILE 2012 Triblock for Oil USA 2012 Single-head Capper for plastic screw caps SPAIN 2012 Rotary 4-heads Capper for Plastic screw caps TUNISIE 2012 Monoblock for Oil 9-1 USA 2012 Single-head Capper for ROPP caps FRANCE 2012 Complete filling line for Oil in Tin Cans of 5 Lt. ITALIA 2012 Rotary 6-heads Capper for ROPP caps SPAGNA 2012 Single-head Capper for ROPP caps OLANDA 2013 Single-head Capper for plastic screw caps OLANDA 2013 Single-head Capper for plastic screw caps MEXICO 2013 Rotary 3-heads Capper for Plastic screw caps BULGARIA 2013 Monoblock Volumetric 18-4 for Oil SERBIA 2013 Triblock Isobaric for Carbonated Soft-drinks SPAGNA 2013 Triblock for Juices ITALY 2014 Triblock for Oil INGHILTERRA 2014 Single-head Capper for ROPP caps ITALY 2014 Triblock for Oil 15
16 MEC Italia Engineering s.a.s. Via Roma, Treviglio Bergamo Italy Tel Fax Mail. Web 16
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