ACB SERIES MAIN CHARACTERISTICS OF THE STERILIZER : CONTINUOUS STERILIZERS

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1 CONTINUOUS STERILIZERS ACB SERIES MAIN CHARACTERISTICS OF THE STERILIZER : > COST SAVER (LOW ENERGY AND LOW LABOUR) > FULLY AUTOMATED > HIGH QUALITY FINAL PRODUCTS > FLEXIBLE AND VERSATILE (FROM 100 ML TO 1000 ML BOTTLES) > RELIABLE AND EFFICIENT The rotary continuous retort ACB is specially designed for sterilization of liquids packed in PP, HDPE and glass bottles. The continuous agitation of the product during the heating and cooling process prevents from any burnt product. The continuous and agitated process allows HTST processes (High Temperature Short Time) which are recognized to improve organoleptic qualities and colours. This continuous sterilizer is specially designed for medium to large productions and can run different sizes and different materials within the same machine.

2 ACB SERIES > Automated loading and unloading > No lag time (or waiting time) > User friendly HMI with maintenance trackers > Continuous control and record of critical parameters > Multi recipe system > Remote access for maintenance > Certifications CE, TUV, ASME > Multi PLC brands available ( Rockwell, Schneider, Siemens...) > Special design on request Tubular carriers for bottles REF PRODUCTION SPEED (BPH) LENGHT (M) WIDTH (M) HEIGHT (M) ACB / ACB / ACB / ACB / ACB / Speed given for 10 min holding time and 1 liter / 200 ml bottles STOCK America Inc Garner Station Blvd. Raleigh, NC (P) (F)

3 CONTINUOUS STERILIZERS ACBV SERIES MAIN CARACTERISTICS OF THE STERILIZER : > COST SAVER (LOW ENERGY AND LOW LABOUR) > FULLY AUTOMATED > HIGH QUALITY FINAL PRODUCTS > FLEXIBLE AND VERSATILE > RELIABLE AND EFFICIENT The rotary continuous retort ACBV is specially designed for sterilization of products packed in glass bottles and jars (milk, beverages, soups, vegetables, ) The continuous agitation of the product during the heating and cooling process prevents from any burnt product. The preheating device used for energy recycling is also necessary to avoid the thermical stress of the glass packagings. This continuous sterilizer is specially designed for medium to large productions and can run different sizes and shapes of packaging within the same machine.

4 ACBV SERIES > Automated loading and unloading > No lag time (or waiting time) > User friendly HMI with maintenance trackers > Continuous control and record of critical parameters > Multi recipe system > Remote access for maintenance > Certifications CE, TUV, ASME > Multi PLC brands available ( Rockwell, Schneider, Siemens...) > Special design on request Tubular carriers for bottles REF PRODUCTION SPEED (BPH) LENGHT (M) WIDTH (M) HEIGHT (M) ACBV / ACBV / ACBV / ACBV / ACBV / Speed given for 10 min holding time and 1 liter / 200 ml bottles

5 CONTINUOUS STERILIZERS ACCT SERIES MAIN CARACTERISTICS OF THE STERILIZER : > COST SAVER (LOW ENERGY AND LOW LABOUR) > FULLY AUTOMATED > HIGH QUALITY FINAL PRODUCTS > FLEXIBLE AND VERSATILE > RELIABLE AND EFFICIENT The rotary continuous retort ACCT is specially designed for sterilization of food packed in tin cans of retortable plastic trays and bowls. The continuous agitation of the product during the heating and cooling process prevents from any burnt product. The continuous and agitated process allows HTST processes (High Temperature Short Time) which are recognized to improve organoleptic qualities and colours. This continuous sterilizer is specially designed for medium to large productions and can run different sizes and different materials within the same machine depending on packaging.

6 ACCT SERIES > Automated loading and unloading > No lag time (or waiting time) > User friendly HMI with maintenance trackers > Continuous control and record of critical parameters > Multi recipe system > Remote access for maintenance > Certifications CE, TUV, ASME > Multi PLC brands available ( Rockwell, Schneider, Siemens...) > Special design on request Carrier for bowls Tubular carriers for cans REF PRODUCTION SPEED LENGHT (M) WIDTH (M) HEIGHT (M) ACCT cpm ACCT cpm ACCT cpm ACCT cpm ACCT cpm Speed given for 15 min holding time and 1/2H cans D73xH110mm - equivalent to 15 Oz

7 CONTINUOUS STERILIZERS ACS SERIES MAIN CARACTERISTICS OF THE STERILIZER : > COST SAVER (LOW ENERGY AND LOW LABOUR) > FULLY AUTOMATED > HIGH QUALITY FINAL PRODUCTS > FLEXIBLE AND VERSATILE > RELIABLE AND EFFICIENT The continuous retort ACS is specially designed for sterilization of food pouches or flat trays with a forced flow steam air process. The semi-static process with over pressure guaranties the integrity of the packaging. This continuous sterilizer is specially designed for medium to large productions and can run different sizes and different materials within the same machine. An automated system for handling products and trays can be part of the supply. Semi-automated loading is also available.

8 ACS SERIES > Semi-automated or fully automated loading and unloading > No lag time (or waiting time) > User friendly HMI with maintenance trackers > Continuous control and record of critical parameters > Multi recipe system > Remote access for maintenance > Certifications CE, TUV, ASME > Multi PLC brands available ( Rockwell, Schneider, Siemens...) > Special design on request Front or pick & place loading Internal frame with overpressure module REF PRODUCTION SPEED (PPM) LENGHT (M) WIDTH (M) HEIGHT (M) ACS , ACS , ACS , Speed given for 20 min holding time and 400g pouches 14x19x4 cm

9 CONTINUOUS STERILIZERS ACP SERIES MAIN CARACTERISTICS OF THE STERILIZER : > COST SAVER (LOW ENERGY AND LOW LABOUR) > FULLY AUTOMATED > HIGH QUALITY FINAL PRODUCTS > FLEXIBLE AND VERSATILE > RELIABLE AND EFFICIENT The continuous retort ACP is specially designed for sterilization of food pouches or flat trays with a steam air process. The semi-static process with over pressure ensures the integrity of the packaging. This continuous sterilizer is specially designed for medium to large productions and can run different sizes and different materials within the same machine. An automated system for handling products and trays is part of the supply.

10 ACP SERIES > Machines available for different sizes of pouches > Automated loading and unloading > No lag time (or waiting time) > User friendly HMI with maintenance trackers > Continuous control and record of critical parameters > Multi recipe system > Remote access for maintenance > Certifications CE, TUV, ASME > Multi PLC brands available ( Rockwell, Schneider, Siemens...) > Special design on request Carrier for pouches Fully automated handling of pouches and trays REF PRODUCTION SPEED (PPM) LENGHT (M) WIDTH (M) HEIGHT (M) ACP g 15 cook time ACP ACP ACP Speed given for 30 min holding time and 400g pouches 14x19x4 cm

11 HYDROLOCK, over the world CONTINUOUS STERILIZERS uk France usa GERMANY spain turkey china japan mexico algeria tunisia Philippines nigeria pakistan vietnam india 1806 Garner Station Blvd. Raleigh, NC (P) (F) make your products stand out Process engineering, R&D, Sterilization systems design & manufacture, Turnkey production lines for sterilized foods & beverages, Maintenance

12 The most flexible continuous retort DESIGNed FOR your NEEDs FOOD HYDrolock continuous retort provides a High Temperature/Short Time sterilization, with a perfect control of the heat penetration, thanks to the homogeneous and smooth agitation. HYDrolock sterilizers are recommended for vegetables, ready meals in sauce, soups, rice in all kinds of packaging. The HYDrolock process provides an outstanding and repeatable quality with the best organoleptic qualities. A static process is also achievable with a STERIFLEX sterilizer. Food PHARMACY PET FOOD beverages PHARMaceutICAL products Whether it is designed for plastic pouches or HDPE or glass containers, HYDrolock sterilizers provide a highly homogeneous process with a complete control of the sterilization value. HYDrolock sterilizers for pharmacy are Stainless steel made, with water quality control. PETFOOD High throughputs, fully automated solutions for pouches, cans and trays. The steam air process in semi static mode is fully adapted to the product. Continuous process always reduces production costs, due to fully automated operation, and energy savings. BEVERAGES Long shelve life dairy or protein based beverages in all types of bottles and cans, HYDrolock sterilizers provide continuous rotation with or without overpressure. No come up time combined to rotation of the products ensures a short process with preserved organoleptic qualities and colour preservation. POUCHES PVC or multi-layer retortable pouches are processed with steam air concept. Steam air mixture is perfectly controlled and heat penetration is consistent thanks to the forced flow maintained by the air spreading fan. GLASS JARS Rotary cooker cooler for jars with twist off caps or other capping systems. The overpressure guarantees the good tightness of the cap and the preheating ensures smooth heating of glass with minimal breakage linked to heat stress. BOTTLEs From glass to PP and HDPE bottles, HYDrolock sterilizers can process different sizes of bottles made of different materials within the same machine. The axial rotation prevents from product overcooking, and colour alteration. Single stage sterilization or 2 stages HTST (High Temperature Short Time) are possible. TINCANs Processing of products packed in metal cans (steel or aluminium) including vacuum packed products (for steam cooking) and light weighted cans. The most flexible continuous retort able to process multi sizes with minor change over. TRAYS PP or HDPE heat sealed trays or bowls are processed with or without agitation through HYDrolock or Steriflex sterilizers. Steam air process with over pressure to maintain integrity of packaging. history Founded by ACB in the 1970 s and lately belonging to ALSTOM Food department, HYDrolock has become a privately owned company since It is now part of an industrial group that offers industrial synergies with sister companies manufacturing vessels, electrical cabinets, and chillers. HYDrolock has over 40 years of experience with continuous sterilization in food and pharmaceutical industries. The company has installed machines in 17 countries for major companies. The company has always been developing innovative solutions providing a reliable sterilization line delivering our clients a competitive production cost at the highest quality standards.

13 STERILIZATION SYSTEMS * -35% Energy CONTINUOUS STERILIZERS The HYDROLOCK family of continuous sterilizers can process all kinds of packagings in medium to large production scales. The unique flexibility and versatility ensures our clients a long term production, with many possibilities for new packaging. The modular design of the machine is evolutionary and can be upgraded upon packaging specificities. Type of machines >1 - ACS >2 - ACB >3 - ACBV OPERATING COSTS Sterilization time * -50% Footprint Product quality improvement >4 - ACCT >5 - ACP >6 - STERIPILOT >7 - STERIFLEX READY MEALS VEGETABLES PET FOOD TINCANS ACCT ACCT ACCT ACCT BOTTLES ACCT/ACBV PHARMACY ACB POUCHES STERIFLEX/ACP/ACS TRAYS STERIFLEX/ACP/ACS HOW IT WORKS -55% -60% For average product type compared with batch static retort treatment BEVERAGES GLASS JARS * * ACBV ACP ACP ACS A high technology sterilization line for your products ACP/ACS ACBV HIGH THROUGHPUT FULLY AUTOMATED FLEXIBLE FOOD SAFETY OUTSTANDING ORGANOLEPTIC QUALITY ENERGY SAVER

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