PET. Illustration Pos Part Number Description Remark Qty Model tool bag A spark plug wrench 1

Transcription

1 Model : tool jack >> >> tool bag comprising: tool bag A spark plug wrench angular screw driver rim wrench double-end spanner 8 X 9 / 0 MM double-end spanner 0 X / 6 MM double-end spanner X 3 / 0 MM double-end spanner 7 X 9 / 87 MM double-end spanner X 5 / 57 MM ring wrench X screwdriver phillips screwdriver B universal pliers narrow v-belt 9,5 X bag with lock fuse bag plastic material - N 07 safety fuse 8 - N 07 5 safety fuse key v-belt pulley et_text.frm Page: 00 KAT 70

2 Model : >> >> 0 0 tool bag comprising: A socket wrench wheel bolt - 0 socket wrench with handle spark plug wrench with handle - N double socket wrench 8 X hook hub cap screwdriver slotted screw and cross-recess screw A socket wrench spark plug >> >> 0 0 B tool bag comprising: socket wrench wheel bolt - 0 socket wrench with handle - N double-end spanner 0 X hook hub cap screwdriver slotted screw cross-recess screw 9- /,8/,0 9-,7/,8V /,8/,0 9-,7/,8V /,8/,0 9-,7/,8V /,8/,0 9-,7/,8V /,8/,0 9-,7/,8V /,8/,0 9-,7/,8V jack rubber ring jack et_text.frm Page: 00 KAT 70

3 Model : bracket jack /,8/,0 9-,7/,8V towing lug bag key floor mats 9- >> >> bag comprising: bag with lock fuse spark plug - bosch set of valve springs inner and outer set of valve springs inner and outer collet divided valve stem seal valve adjusting screw valve hexagon nut magnetic screw sealing ring A X gasket oil strainer screened connector ignition lead gasket set mixture control unit et_text.frm Page: 003 KAT 70

4 Model : clutch cable cylinder head gasket gasket crankcase and chain case gasket lid chain case gasket lid chain case gasket lid camshaft housing upper gasket lid camshaft housing lower /L /R et_text.frm Page: 00 KAT 70

5 Model : stickers sticker generator and regulator sticker ignition point adjustment sticker ignition point adjustment sticker ignition point adjustment sticker catalytic converter adjustment sticker ignition point adjustment sticker tyre pressure V > 00 KM/H sticker engine-oil level sticker tyre pressure sticker valve clearance adjustment sticker valve clearance adjustment see group // sticker valve clearance adjustment SPM SPM ) (J) 69 SPM: (USA ) (J) 70 SPM: (USA SPM 7 SPM SPM SPM 9-/,7 9-,8V/,0 9-,7/,8V SPM et_text.frm Page: 00 KAT 70

6 Model : sticker firing order sticker filter number plate sticker filter number plate A sticker required octane number 98 ROZ B sticker indicator lights 9 ROZ - PCG badge lacquers SPM et_text.frm Page: 00 KAT 70

7 Model : snow chains ski rack snow chains set tyre 55 SR 5 55 SR 5 M + S 55 SR 5 M + S - E snow chains set tyre 65 HR 5 65 SR 5 65 SR 5 M + S 65 SR 5 M + S - E ski rack complete front and rear set subsequent installation X X et_text.frm Page: 00 KAT 70

8 : crankcase left crankcase with studs stud M 0 X stud M 0 X stud BM 6 X stud stud stud BM 8 X stud BM 8 X support distributor stud BM 6 X stud BM 6 X stud stud BM 8 X dowel sleeve stud stud BM 8 X oil tube round seal R union A sealing ring A X 7 8 et_bt.frm Page: 00 KAT 70

9 : washer 8, hexagon nut M hexagon nut M 8 N 0 3 spring washer B 0 X hexagon nut M gasket lid o-ring washer cap nut piston compression spring sealing ring A 8 X screw plug screw socket sealing ring A X 6 3 N cutting ring LL union nut ALL hexagon nut 6 M spring washer 6 B magnetic screw sealing ring A X gasket lid technical inmation gr. nr./ oil strainer stud SPM BM 0 X 05 et_bt.frm Page: 00 KAT 70

10 : crankcase right crankcase with studs stud M 0 X stud stud BM 8 X stud BM 8 X threaded bush stud BM 8 X 0 mount oil pump and chain case stud BM 8 X stud BM 8 X stud BM 6 X hexagon-head bolt M 8 X N 0 3 stud stud BM 8 X stud BM 8 X stud BM 8 X screw BM 0 X radial sealing ring 65 X 85 X 0 et_bt.frm Page: 00 KAT 70

11 : (7) radial sealing ring 6,5 X 85 X 0 undersize roll pin 8 X 6 fan housing dowel sleeve washer 8, washer 0 X 8, X between housing and ground strap hexagon nut M hexagon nut M screw plug SPM AM X, sealing ring X sealing ring screw o-ring washer remote temperature sensor piston compression spring sealing ring A 8 X screw plug screw socket sealing ring A X 6 3 N cutting ring LL union nut ALL hexagon nut M spring washer B 6 37/ oil strainer /L oil strainer /R washer 3 M sealing ring 39, X oil thermostat -70 () oil thermostat cover gasket oil pressure switch water protection cap hexagon nut 3 M adapter sealing ring A 8 X et_bt.frm Page: 00 KAT 70

12 : crankshaft crankshaft with connecting rod > crankshaft flywheel complete straight pin bush complete washer mount flywheel pan-head screw mount flywheel 6 90/36/38 (8) pan-head screw 6 90/37/ woodruff key timing gear number 0 (0) timing gear number intermediate ring drive wheel circlip v-belt pulley straight pin 5 M 6 X spring washer B hexagon-head bolt M X,5 X et_bt.frm Page: 00 KAT 70

13 : (8) connecting rod weight group: 6 = GR. (8) connecting rod weight group: 7 = GR. (8) connecting rod weight group: 9 = GR. (8) connecting rod weight group: = GR. (8) connecting rod weight group: = GR connecting rod bush connecting rod bolt connecting rod nut connecting-rod bearing () connecting-rod bearing X undersize 0.5 mm () connecting-rod bearing X undersize 0.50 mm () connecting-rod bearing undersize 0,75 MM X () connecting-rod bearing undersize,00 MM >> >> set of crankshaft bearings comprising: bearing shell I bearing shell II - VII bearing sleeve bearing VIII X >> >> set of crankshaft bearings undersize 0.5 mm inner comprising: (3) bearing shell I () bearing shell II - VII (5) bearing sleeve bearing VIII >> >> set of crankshaft bearings undersize 0.50 mm inner comprising: (3) bearing shell I () bearing shell II - VII (5) bearing sleeve bearing VIII >> >> set of crankshaft bearings undersize 0,75 MM inner comprising: (3) bearing shell I () bearing shell II - VII (5) bearing sleeve bearing VIII >> >> set of crankshaft bearings undersize,00 MM inner comprising: (3) bearing shell I et_bt.frm Page: 00 KAT 70

14 : () bearing shell II - VII (5) bearing sleeve bearing VIII >> >> set of crankshaft bearings oversize 0.5 mm outer comprising: (5) bearing sleeve bearing VIII >> >> set of crankshaft bearings oversize 0.5 mm outer undersize 0,75 MM inner comprising: (3) bearing shell I (3) bearing shell I () bearing shell II - VII () bearing shell II - VII (5) bearing sleeve bearing VIII (5) bearing sleeve bearing VIII >> >> set of crankshaft bearings oversize 0.5 mm outer undersize 0.5 mm inner comprising: (3) bearing shell I () bearing shell II - VII (5) bearing sleeve bearing VIII >> >> set of crankshaft bearings oversize 0.5 mm outer undersize 0.50 mm inner comprising: >> >> set of crankshaft bearings oversize 0.5 mm outer undersize,00 MM inner comprising: (3) bearing shell I () bearing shell II - VII (5) bearing sleeve bearing VIII straight pin 5H 8 X 0 DIN sealing ring R 50 X PAB/769 (3) bearing shell I radial sealing ring 30 X 50 X 0 () bearing shell II - VII (8) sealing ring 9,5 X 50 X 0 et_bt.frm Page: 003 KAT 70

15 : cylinder head cylinder with piston cylinder head complete () cylinder head with valves ready installation valve guide st oversize () valve guide nd oversize valve seat ring intake oversize valve seat ring exhaust nd oversize unleaded stud BM 8 X 0 6/ stud BM 8 X stud BM 8 X X X X X straight pin intake valve exhaust valve unleaded washer X ring set of valve springs outer and inner set of valve springs outer and inner et_bt.frm Page: 00 KAT 70

16 : concave washer collet washer cylinder head nut valve stem seal valve cylinder with piston complete group 5 - mahle cylinder with piston complete group 6 - mahle cylinder with piston complete group 5 - SCHMIDT cylinder with piston complete group 6 - SCHMIDT piston complete $ 80 ; single parts not available set of piston rings 6 - mahle set of piston rings 6 - SCHMIDT piston pin circlip 6 C gasket cylinder head gasket cylinder head X piston complete $ 80,5 st oversize - mahle piston complete $ 8 nd oversize - mahle piston complete $ 80,5 st oversize - SCHMIDT piston complete $ 8 nd oversize - SCHMIDT set of piston rings $ 80,5 - mahle set of piston rings $ 8 - mahle set of piston rings $ 80,5 - SCHMIDT set of piston rings $ 8 - SCHMIDT - X X X X et_bt.frm Page: 00 KAT 70

17 : chain case camshaft housing chain case complete /L chain case complete /R -INTERNTEIL- -INTERNTEIL- -INTERNTEIL stud BM 6 X stud BM 8 X gasket crankcase and chain case lid chain case complete left lid chain case complete right gasket lid chain case left gasket lid chain case right lid washer 6, hexagon nut M 6 et_bt.frm Page: 00 KAT 70

18 : camshaft housing complete stud BM 8 X stud BM 8 X stopper lid lid camshaft housing upper gasket lid camshaft housing upper lid camshaft housing lower gasket lid camshaft housing lower washer 8, () washer 8, chain case hexagon nut M hexagon nut M 8 () hexagon nut M 8 chain case () hexagon nut M 8 chain case 3 N 0 spring washer BM 8 X 5 (3) N 0 spring washer BM 8 X 5 chain case nut hexagon nut 30 M 8 (5) hexagon nut M 8 chain case screw plug intermediate piece sealing ring 6 A X banjo bolt A et_bt.frm Page: 00 KAT 70

19 : valve control left timing chain guide rail bolt guide rail * sealing ring A 0 X chain wheel support /L sprocket complete bolt complete tensioning sleeve 3 X housing housing complete 0-6 * chain adjuster complete repair kit comprising: picture -5,8,0,,, piston chain adjuster * intermediate piece 3 * o-ring R 0 -,3 * housing ball valve 5 * ball 5 MM V spring guide et_bt.frm Page: 00 KAT 70

20 : compression spring chain adjuster 8 * circlip piston 0 * o-ring 8,3 -, * o-ring 0,3 -, compression spring concave washer * circlip bleeder screw 6 * sealing ring A 6,5 X 9,5 7 N 0 spring washer B 8 X hexagon nut M gasket 30 * o-ring 67,5 X 75,5 X cover spring washer 3 B hexagon-head bolt 3 M 6 X thrust washer shim X flange sprocket woodruff key X sprocket II straight pin A 6 H 8 X spring washer B nut camshaft camshaft /L tensioning sleeve SPM 5 X rocker shaft pan-head screw bush nut rocker arm complete adjusting screw complete hexagon nut et_bt.frm Page: 00 KAT 70

21 : valve control right timing chain guide rail bolt guide rail * sealing ring A 0 X chain wheel support /R sprocket complete bolt complete tensioning sleeve 3 X 9 N 0 5 circlip 5 X housing housing complete 0-6 * chain adjuster complete repair kit comprising: picture -5,8,0,,, piston chain adjuster * intermediate piece 3 * o-ring R 0 -,3 * housing ball valve 5 * ball 5 MM V et_bt.frm Page: 00 KAT 70

22 : spring guide compression spring chain adjuster 8 * circlip piston 0 * o-ring OR 8,3 -, * o-ring OR 0,3 -, compression spring concave washer * circlip bleeder screw 6 * sealing ring A 6,5 X 9,5 7 N 0 spring washer B 8 X hexagon nut M gasket 30 * o-ring 67,5 X 75,5 X cover spring washer 3 B hexagon-head bolt 3 M 6 X thrust washer shim X flange sprocket woodruff key X sprocket II straight pin A 6 H 8 X spring washer B nut camshaft camshaft /R 3 > intermediate shaft with timing gear number plate 0 WW (3) > intermediate shaft with timing gear number plate WW not available X not available X circlip 36 X, circlip 3 X thrust bearing intermediate shaft bearing stopper 5 N 0 96 circlip 6 X et_bt.frm Page: 00 KAT 70

23 : engine lubrication oil pump sealing ring sealing ring tab washer hexagon nut M connecting shaft oil filter X bracket o-ring R spring washer A 6 N 0 79 pan-head screw M 6 X connecting hose 800 MM crankcase oil tank connecting hose 500 MM oil tank air cleaner hose clamp (-36) X oil cooler 6 N 0 spring washer B 8 X oil pipe complete pressure line 8/ hose line pressure line 8/ rubber sleeve hose line 8/ clamp et_bt.frm Page: 00 KAT 70

24 : / support 8/5 N washer 6, 8/ hexagon-head bolt M 6 X 8/ clamp pressure line 8/ spring washer B 6 8/ hexagon nut M hose line intake pipe 9/ hose line intake pipe 9/ rubber sleeve mount hose line 9/ clamp intake pipe 9/ hexagon-head bolt M 8 X 6 9/5 N 0 spring washer B 8 X oil hose complete left crankcase camshaft oil hose complete right crankcase camshaft oil tank bodyshell filler neck fuel tank cap sealing ring rubber boot filler neck washer washer washer A 8, N 0 9 lock nut M circlip sealing ring oil filter sealing ring breather adapter sealing ring filler neck oil level dipstick complete clamp SP. 5 / sealing ring hexagon nut M 6 X,5 et_bt.frm Page: 00 KAT 70

25 : oil supply converter oil pump converter :SPM rotor housing tensioning sleeve X straight pin M 6 X rotor set gasket lid complete stud BM 6 X union AM sealing ring A X flat connector compression spring slide o-ring R 5 X, spring washer B hexagon nut M gasket hexagon-head bolt M 6 X hexagon-head bolt M 6 X 65 et_bt.frm Page: 00 KAT 70

26 : intake pipe I complete oil tank oil hose 8/ oil hose complete intake pipe and return line 8/ intake pipe II complete oil hose oil pump 8/ hose piece mount intake pipe I 8/ rubber sleeve 5 8/ bracket engine cover 8/ retaining bracket intake pipe II pressure pipe complete oil pump switch housing return line I complete switch housing oil hose 30/ return line II complete oil hose oil tank oil tank bodyshell union sealing ring A X 5, banjo bolt switch housing sealing ring oil tank et_bt.frm Page: 00 KAT 70

27 : air cooling fan housing complete / stud BM 8 X clip / N pan-head screw M 8 X 5 3 > generator 770 W spring washer B hexagon nut M impeller complete shim X pulley half tensioning cap generator - bosch - (9) tensioning cap generator - MOTOROLA hub extension complete black hexagon nut M X, narrow v-belt 9,5 X 70 et_bt.frm Page: 00 KAT 70

28 : air duct air duct upper complete black speed nut B 6,3 () speed nut B 6,3 hot air socket rubber sleeve 0 X 8 X air duct oil cooler 5 X hot air socket /H/L hot air socket /H/R hexagon-head bolt M 6 X tapping screw B 6,3 X 6 air duct upper 9 N washer 6, (9) N washer 6, hot air socket stopper 9 X 8,5 / stopper support closing plate /R cover plate complete /H/R et_bt.frm Page: 00 KAT 70

29 : engine cover air duct engine cover covering cable holder engine cover engine cover complete cylinder engine cover complete cylinder engine cover baffle plate complete centre baffle plate left front, right rear baffle plate right front, left rear leaf spring N washer 6, N hexagon-head bolt M 6 X hexagon-head bolt M 6 X 5 et_bt.frm Page: 00 KAT 70

30 : air cleaner system air cleaner system gasket connecting piece gasket gasket lid filter element backfire grid pipe valve fuel hose C 7 X * - 85 MM winged nut M washer 8, stopper et_bt.frm Page: 00 KAT 70

31 : carburettor carburettor 0 IDT P 3 C carburettor carburettor 0 IDT P 3 C cylinder gasket gasket without asbestos carburettor N 0 spring washer B 8 X 5 / washer 8, nut 5/ lock nut M 8 SNM intake manifold complete (6) intake manifold complete 6/ rubber sleeve intake manifold intake manifold complete stud BM 8 X stud M 8 X gasket intake manifold /L 90/36/38 /L 90/37/39 /R 90/36/ bearing lever /L ball pin bearing lever /R et_bt.frm Page: 00 KAT 70

32 : ball pin actuating lever 90/36/37 complete 6 N 0 spring washer B 8 X 5 7 N 0 8 hexagon nut 3 BM nut pull rod reverse lever 90/36/38 () reverse lever 90/37/39 SPM () reverse lever bearing sleeve washer SPM - N 0 3 spring washer SPM B pan-head screw SPM M X washer 8, lock washer push rod complete ball socket A 8 left 8 N ball socket A hexagon nut M 5 left hexagon nut M tension spring 3 N 0 3 spring washer 8 B pan-head screw 8 M X intermediate flange gasket fuel hose C 7 X 60 MM * cap gasket 6 39 PCG intake trumpet 6 0 N 0 96 lock nut M 5 et_bt.frm Page: 00 KAT 70

33 : carburettor repair material 9-6 WEBER - 0 IDTP 3C - 3C lid carburettor with stud stud 6 3 PCG intake trumpet nut carburettor needle valve,75 6 PCG sealing ring screw plug sealing ring connecting piece fuel strainer connecting piece fuel strainer sealing ring fuel strainer sealing ring screw plug float float stud sealing ring screw float axle spring shaft 0 IDTP 3 C /L et_bt.frm Page: 00 KAT 70

34 : shaft 0 IDTP 3 C stud stud spring valve closed diaphragm lower part pump spring diaphragm lid pump 0 IDTP 3C /L lid pump 0 IDTP 3C /R lock ring nut linkage /R 0 IDTP 3C connecting piece screw spacer shaft retaining spring screw float axle lever linkage /L 0 IDTP 3C sealing ring pin flap screw nut spacer lever /L 0 IDTP 3C lever /R 0 IDTP 3C spacer spring spring adjusting screw flap screw nut adjusting screw fastening screw funnel sealing ring main vent jet carrier 3 6 PCG adjusting screw sealing ring drain plug idle jet 3 0, jet carrier funnel $ 7 3 et_bt.frm Page: 00 KAT 70

35 : atomiser, sealing ring pump jet pump jet MM pressure valve suction valve closed pipe F air correction jet sealing ring MM (75) sealing ring 0,5 MM (75) sealing ring 0,5 MM stud bracket bush sealing ring 3 et_bt.frm Page: 003 KAT 70

36 : vacuum system clutch release :SPM check valve sealing ring A X moulded hose hose 5 X 3,5 X 560 MM hose clamp $ 9, hose clamp $, rubber sleeve (7) rubber sleeve support control valve hexagon-head bolt M 6 X spring washer B vacuum tank bearing hexagon nut M 6 5 N lock ring A 6 6 N washer 6, vacuum hose X 3,5 X 680 MM et_bt.frm Page: 00 KAT 70

37 Model : replacement engine 9 replacement engine complete with generator clutch without exhaust silencer heat exchanger B engine 80 PS M >> W D engine 80 PS M W >> M >> W DX engine exchange 59 KW, 80 DIN-PS use also: F >> H T engine 80 PS M W >> M >> W DV engine 80 PS M W >> M >> W > P engine 85 PS M AN >> V engine 00 PS M >>GB A engine 00 PS M GB >> sticker ignition point 7' M >> W sticker ignition point 7' M W >> M GB >> M >> W ,7 9-,8V 9-,0 9-,0 9-9-/,0 et_text.frm Page: 00 KAT 70

38 Model : sticker valve clearance M GB >> 9-, H sticker 9-,8V PX short engine exchange 59 KW, 80 DIN-PS D-JETRONIC with cylinder head oil cooler flywheel A) 0.W,EA/US we take back: P H - PCG X short engine exchange 7 KW, 00 DIN-PS with cylinder head oil cooler flywheel 039.GB we take back: et_text.frm Page: 00 KAT 70

39 : crankcase 9 () H crankcase 9-,8V crankcase use also: N N stud AM 0 A X 9 9-/,7 () crankcase 9-,8/,0 N 0 39 stud AM 8 A X 65 () N stud CM 0 A/M 8 X 65 oversize 3 N hexagon-head bolt M 8 X 7 N hexagon-head bolt M 8 X 88 5 N hexagon-head bolt M 8 X 65 6 N hexagon-head bolt M 8 X hexagon-head bolt M 8 X 8 N stud AM 8 A X (8) N stud CM 0 A/M 8 X oversize 9 N stud AM 8 A X (9) N stud CM 0 A/M 8 X oversize 0 N stud AM 8 A X 8 (0) N stud CM 0 A/M 8 X 8 oversize 9-/,7 9-,8/,0 et_bt.frm Page: 00 KAT 70

40 : N stud AM 8 A X () N 0 86 stud CM 0 A/M 8 X 5 oversize N 0 7 stud AM 8 A X 8 () N stud CM 0 A/M 8 X 78 oversize 3 N hexagon-head bolt M 8 X 5 X N 0 spring washer B 8 X 5 6 (0) N stud CM 8 A/M 6 X 56 oversize oil cooler N washer A 6, N spring washer B hexagon nut M 6 N stud AM 8 A X fan housing N hexagon nut M 8 6 N stud AM 8 A X 3 oil pump (6) N stud CM 0 A/M 8 X oversize oil pump 7 N 0 spring washer B 8 X 5 8 N hexagon nut M 8 9 N stud AM 6 A X 05 oil cooler (9) N stud CM 8 A/M 6 X 05 oversize oil cooler 0 N stud AM 6 A X 56 oil cooler 6 () N 0 58 stud CM 0 A/M 8 X 3 oversize fan housing 5 N stud AM 8 A X 7 f.ignition distributor 6 N stud AM 8 A X 35 oil filter intermediate flange (6) N 0 83 stud CM 0 A/M 8 X 38 oversize oil filter intermediate flange 7 N 0 spring washer B 8 X 5 8 N hexagon nut M 8 9 N 0 5 stud AM 6 A X thermostat support 7 7 et_bt.frm Page: 00 KAT 70

41 : (9) N 0 78 stud CM 8 A/M 6 X oversize thermostat support 30 N spring washer B hexagon nut M 6 3 N 0 55 stud AM 6 A X 36 (3) N 0 59 stud CM 8 A/M 6 X 3 oversize 33 N spring washer B hexagon nut M vibration damper cap (36) A stopper 9-,8V/,8 timing mark sender straight pin 8 X straight pin crankshaft bearing A stud M 0/M X,5 X 7,5 upper cylinder head (39) N stud CM X,5 A/M 0 X 73 oversize upper cylinder head A stud M 0/M X,5 X,5 lower cylinder head (0) N 0 57 stud CM X,5 A/M 0 X oversize lower cylinder head oil tube with heat shield M >> W A oil tube with heat shield M >> W M AN >> M W >> M GB >> C lid camshaft sealing ring oil tube hexagon-head bolt M 8 X sealing ring 8, X drain plug 8 N sealing ring C X lid oil sump (9) lid remote temperature sensor oil sump M W >> M >> W M AN >> M GB >> ,7/,8V 9-,8/,0 9-/,7 9-,8V/,8 9-,7/,8V 9-,8/,0 et_bt.frm Page: 003 KAT 70

42 : A sealing ring lid (50) gasket remote temperature sensor M AN >> M W >> M >> W M GB >> 5 N sealing ring C 6 X 0 9-,7/,8V 9-,8/, gasket heat shield M W >> M AN >> M >> W M GB >> 59 N spring washer B 6 60 N hexagon-head bolt M 6 X 0 K 5 N hexagon-head bolt M 6 X 0 K protection cap remote temperature sensor lid oil pan M AN >> M W >> M >> W M GB >> 9-,7/,8V 9-,8/, cable holder remote temperature sensor M AN >> M W >> M GB >> 9-,7/,8V 9-,8/, B hexagon-head bolt M 0 X 5 X washer 0, X E hexagon nut M 0 X, N stud AM 0 A X 9 engine suspension (56) N stud CM X,5 A/M 0 X 9 oversize engine suspension 9-/,7 9-,8V/, heat shield M W >> et_bt.frm Page: 00 KAT 70

43 : crankshaft 9 > crankshaft 9-/,7 9-,8V/,8 () > A crankshaft 9-,0 N tensioning sleeve,5 X spacer sleeve A gear wheel woodruff key gear wheel intermediate ring drive wheel drive wheel circlip distributor drive wheel distributor drive shaft spring washer,3 MM B sealing ring $ 95 MM A sealing ring $ 6 MM N woodruff key X A flywheel washer 7 N straight pin 6 X sealing ring spacer 0,30 MM et_bt.frm Page: 00 KAT 70

44 : (9) spacer 0,3 MM (9) spacer 0,3 MM (9) spacer 0,36 MM (9) spacer 0,38 MM (9) spacer 0, MM 0 N hexagon-head bolt M X,5 X 5 self-locking 05 3 sealing ring A needle-roller bearing connecting rod 9-/,7 0 black 08 white (3) connecting rod 9-,8V/,8 0 black 08 white (3) connecting rod 9-,0 0 black 08 white M GB >> hexagon nut hexagon nut A connecting rod bush B crankshaft bearing outer $ 70 MM 5 (6) B crankshaft bearing outer $ 70 MM undersize 0.5 mm (6) B crankshaft bearing outer $ 70 MM undersize 0.50 mm (6) A crankshaft bearing outer $ 70 MM undersize 0,75 MM E bearing shell crankshaft bearing outer $ 70 MM (7) E bearing shell crankshaft bearing outer $ 70 MM undersize 0.5 mm (7) E bearing shell crankshaft bearing outer $ 70 MM undersize 0.50 mm (7) E bearing shell crankshaft bearing outer $70 MM undersize 0,75 MM A crankshaft bearing 3 outer $ 70 MM et_bt.frm Page: 00 KAT 70

45 : (8) A crankshaft bearing 3 outer 70 MM undersize 0.5 mm (8) A crankshaft bearing 3 outer $ 70 MM undersize 0.50 mm (8) A crankshaft bearing 3 outer $ 70 MM undersize 0,75 MM crankshaft bearing outer $ 50 MM (9) crankshaft bearing outer $ 50 MM undersize 0.5 mm (9) crankshaft bearing outer $ 50 MM undersize 0.50 mm (9) crankshaft bearing outer $ 50 MM undersize 0,75 MM A connecting rod bearing shell 8 9-/,7 9-,8V/,8 (30) conrod bearing shell 8 9-,0 (30) A connecting rod bearing shell undersize 0.5 mm (30) conrod bearing shell undersize 0.5 mm 8 9-/,7 9-,8V/,8 8 9-,0 (30) A connecting rod bearing shell undersize 0.50 mm (30) conrod bearing shell undersize 0.50 mm (30) A connecting rod bearing shell undersize 0,75 MM (30) conrod bearing shell undersize 0,75 MM 8 9-/,7 9-,8V/,8 8 9-,0 8 9-/,7 9-,8V/,8 8 9-,0 et_bt.frm Page: 003 KAT 70

46 : cylinder with piston cylinder with piston 9-/, D cylinder with piston 9-,8V A cylinder with piston 9-, cylinder with piston 9-, set piston rings comprising: piston ring oil scraper ring oil scraper ring A set piston rings comprising: piston ring oil scraper ring oil scraper ring PCG set piston rings comprising: piston ring oil scraper ring oil scraper ring 9-/,7 9-,8/,8V 9-, A piston pin 9-/, A piston pin 9-,8/,8V,0 M AN >> M GB >> piston pin 9-,0 M >>GB N 0 30 circlip 8 et_bt.frm Page: 00 KAT 70

47 : cylinder head 9 - cylinder see group // A sealing ring 00 X 09 crankcase cylinder sealing ring 90 X 99 cylinder cylinder head (3) A sealing ring 93 X 0 cylinder cylinder head (3) B spacer ring 90 X 99 X cylinder cylinder head 9-/,7 9-,8V/,8 X 9-/,7 (3) E spacer ring 93 X 0 X cylinder cylinder head (3) G spacer ring 93 X 0 X, cylinder cylinder head X X 9-,8V/,8 9-,8V/,8 (3) B sealing ring 9 X 05 cylinder cylinder head () B cylinder head M >> W () B cylinder head M W >> M >> W , et_bt.frm Page: 00 KAT 70

48 : CX cylinder head exchange with valves D-JETRONIC M W >> W cam follower protective tube 3,7 MM embedded () B cylinder head M W >> M >> W DX cylinder head exchange with valves D-JETRONIC M W >> W cam follower protective tube 3,7 MM embedded 9-9-/,7 9-/,7 () CX cylinder head 9-,8 () A S cylinder head 9-,8V () PCG 0 35 SX cylinder head 9-,8V () E cylinder head without valves 9-,0 () HX cylinder head exchange with valves M GB >> 5 N stud AM 8 A X 35 intake manifold 6 N 0 spring washer B 8 X 5 7 N hexagon nut M 8 9-,0 8 9-/,7 9-,8V/, N stud AM 8 X 53 heat exchanger (8) N stud AM 8 X 56 heat exchanger 8 9-/,7 8 9-,0 (8) N 0 68 stud 8 9-,8V/,8 (8) N 0 68 stud CM 9 A X M8 X 56 heat exchanger mid-grip nut M 8 self-locking stud rocker shaft N 0 3 spring washer B 7 N hexagon nut M washer A 0, hexagon nut M 0 cylinder head A valve guide intake st oversize M >>GB M >> W M AN >> (5) valve guide intake st oversize M GB >> (5) A valve guide exhaust st oversize (5) valve guide exhaust st oversize X 9-/,7 9-, ,0 9-,7/,8V 9-,8 9-,0 et_bt.frm Page: 00 KAT 70

49 : cylinder head cover gasket clamp A temperature sensor 9-,0 et_bt.frm Page: 003 KAT 70

50 : camshaft valves 9 () M camshaft with wheel - 3 () M camshaft with wheel - () M camshaft with wheel - () M camshaft with wheel () M camshaft with wheel + () M camshaft with wheel + () M camshaft with wheel A valve pushrod G cam follower 8 () A protective tube valve pushrod M >> W C protective tube valve pushrod M W >> M >> W M >>GB /,7 9-,0 et_bt.frm Page: 00 KAT 70

51 : () C protective tube valve pushrod M GB >> M AN >> securing clip protective tube A sealing ring $,3 MM protective tube black (7) sealing ring $ 3,5 MM protective tube red M >> W B sealing ring $ 5, MM protective tube green M AN >> M W >> M GB >> M >> W A rocker shaft A spring rocker shaft bearing shell rocker shaft deleted X rocker arm intake M >> W ,8V/,8 9-, /,7 9-,0 () rocker arm intake M W0 90 >> M >> W K M GB >> M AN >> up to engine number M >>GB rocker arm exhaust M >> W0 90 (3) rocker arm exhaust M W0 90 >> M >> W K M GB >> M AN >> up to engine number M >>GB adjusting screw valve M >> W0 90 () adjusting screw valve M W0 90 >> M >> W K M GB >> M AN >> up to engine number M >>GB () adjusting screw valve (5) nut M 8 X M >> W hexagon nut M 0 X M W0 90 >> M >> W K M GB >> up to engine number M AN >> M >>GB intake valve $ 39,3 MM 9-,7/,8V 9-,8/,0 9-/,7 9,0 9-,7/,8V 9-,8/,0 8 9-/,7 8 9-,7/,8V 9-,8/,0 8 9-,0 8 9-/,7 9-,0 8 9-,7/,8V 9-,8/,0 9-/,7 et_bt.frm Page: 00 KAT 70

52 : (6) intake valve $ MM (6) G intake valve $ MM M >>GB M GB >> D exhaust valve $ 33 MM (7) A exhaust valve $ 3 MM (7) L exhaust valve $ 36 MM 9-,8V/,8 9-,0 9-/,7 9-,8V/,8 9-, E valve spring B concave washer A valve collet camshaft bearing set et_bt.frm Page: 003 KAT 70

53 : engine lubrication oil pump oil filter oil strainer A housing oil pump 05 5 A gasket A drive shaft oil pump gear sealing ring A lid 7 N spring washer B hexagon nut M 6 self-locking dowel sleeve oil strainer lid B gasket 3 N sealing ring C X B cap nut M 8 9-/, B cap nut M A oil filter A intermediate flange A gasket piston relief valve 9-,8V/,8 9-,0 et_bt.frm Page: 00 KAT 70

54 : piston relief valve M >>AN M >>GB M >> W B spring relief valve 0 5 A spring relief valve M >>AN M >>GB M >> W N sealing ring C X 9 3 N sealing ring C 6 X M >>AN M >>GB M >> W screw plug M X,5 5 PCG 5 3 A screw plug M 6 X,5 M >>AN M >>GB M >> W D oil pressure switch sender M W >> M GB >> M >> W sealing ring A X 8 X, A grommet wiring harness 30 N tie-wrap 6,5 X 0 9-,7/,8V 9-,8/,0 9-,7/,8V 9-,8/,0 9-,7/,8V 9-,8/,0 9-,7/,8V 9-,8/,0 et_bt.frm Page: 00 KAT 70

55 : engine lubrication filler neck bleeding sealing ring PCG oil filler cover 9-/,7 9-,8V/, A oil inlet 9-/,7 9-,8V/, A washer 9-/,7 9-,8V/,0 5 N spring washer B hexagon nut M B bleeding M >> W /,8 (7) B bleeder 9-/,7 9-,0 M >> W (7) C bleeding 9-,8V/,0 M AN >> 7A A elbow 9-,8V 7B connecting tube 9-,8V sealing ring 9-/,7 9-,0 M W >> M GB >> M >> W stopper M W >> M GB >> M >> W gasket oil filter clamp bleeding 9-/,7 9-,0 et_bt.frm Page: 00 KAT 70

56 : plate valve bleeding M W >> M GB >> M >> W /,7 9-, knurled nut M W >> M GB >> M >> W elbow M W >> M GB >> M >> W oil level dipstick yellow chrome 5A N hose 3,5 X 6 N hose X 3,3 (6) N hose 8 X,5 9-/,7 9-,0 9-/,7 9-,0 * 9-,8V * X 9-/,7 9-,0 * X 9-, hose clamp 9-/,7 9-,0 et_bt.frm Page: 00 KAT 70

57 : engine lubrication oil cooler B oil cooler A sealing ring oil cooler A N washer A 6, B N spring washer B 6 C hexagon nut M A clip oil cooler bracket oil cooler support oil cooler 6 N spring washer A 8 7 N spring washer B 6 8 N pan-head screw AM 6 X washer A 8, 0 N spring washer B hexagon-head bolt M 8 X ,0 9-,0 et_bt.frm Page: 00 KAT 70

58 : air cooling impeller with pulley and hub M >> W () AD impeller with pulley and hub M GB >> M AN >> M W >> M >> W /, hub spacer A sealing ring 5 N 0 36 hexagon-head bolt M 8 X 30 self-locking (6) pan-head screw M 8 X 39 M >> W N 00 6 hexagon-head bolt M 8 X 5 M >> W N 0 spring washer B 8 X washer 8, M >> W /,7 3 9-,7/,8V 9-,8/, /,7 9-,8V/, washer cap 9-/,7 () A fan housing M >> W D fan housing M >>GB M >>AN M >> W ,7/,8V 9-,8/,0 et_bt.frm Page: 00 KAT 70

59 : () D fan housing M GB >> M AN >> 9-,8V/,8 9-,0 N stud AM 8 A X stopper N 0 spring washer 3 B 8 X 5 5 N 00 hexagon-head bolt 3 M 8 X 30 6 N spring washer 8 B 6 7 N pan-head screw 8 AM 6 X A lid E identification adjustment ignition point 9-, A flap /R A flap /L axle X - 6,55 MM /R () - 56 MM /L () D cover plate generator M >> W D cover plate generator M >>GB M W >> M >>AN M >> W () cover plate generator M GB >> M AN >> 9-,7/,8V 9-,8/,0 9-,8V/,8 9-, lid N spring washer B 6 5 N hexagon-head bolt BM 6 X 30 6 N 0 65 washer 7 7 N pan-head screw AM 6 X cover plate engine /V/L 9 N 0 65 washer hexagon-head bolt M 6 X A cover plate engine 3 N 0 65 washer 7 33 N pan-head screw AM 6 X A gasket front engine cover 650 MM /V/R A protective rubber A rubber sleeve 9-,8V/,8 9-,0 7 7 et_bt.frm Page: 00 KAT 70

60 : engine cover air duct A cover plate cylinder () A cover plate cylinder cap cover plate () C cover plate cylinder M >> W M W >> M >> W D cover plate cylinder M AN >> M WO 9 58 >> M >> W () cover plate cylinder M GB >> use also: M GB >> cap grommet cover plate 3 N 0 65 washer 7 N pan-head screw AM 6 X 0 9 /R 9-/,7 9-,8V/,8 /R 9-,0 /R 9-,0 /L 9-/,7 /L 9-/,7 9-,8V /L 9-,0 8 8 (5) A baffle plate /R A baffle plate /L 6 N 0 65 washer 7 N pan-head screw AM 6 X 0 et_bt.frm Page: 00 KAT 70

61 : washer A 5,3 9 N pan-head screw AM 5 X gasket oil cooler () air duct floor air duct floor M AN >> M GB >> M >> W A air duct floor M >> W () B air duct floor M GB >> M W >> M AN >> M >> W grommet air duct /L 9-,8/,0 /R /L 9- /L 9-,7/,8V 9-,8/,0 3 N 0 65 washer 8 7 N pan-head screw 5 AM 6 X 5 N pan-head screw AM 6 X 5 6 N pan-head screw AM 6 X air duct /V/L 8 N 0 65 washer N pan-head screw 3 AM 6 X air duct /H/R 9-,8V air duct M W >> M >> W M >> W () A air duct M W >> M AN >> M >> W /H/L 9-/,7 9-,8 /H/L 9-/,7 9-,8V () air duct /H/L 9-,0 N 0 65 washer 7 3 N pan-head screw AM 6 X air duct /V/R 5 N 0 65 washer 7 6 N pan-head screw AM 6 X R engine cover /H 9-/,7 9-,8V/,0 M W >> M AN >> M >> W M >>GB M >> W use also: 83 5 A (7) R engine cover M W >> M >> W use also: 83 5 A (7) R engine cover M GB >> M AN >> 8 N 0 65 washer 7 9 N pan-head screw AM 6 X /H 9-/,7 9-,8V/,8 9-,0 et_bt.frm Page: 00 KAT 70

62 : grommet cover plate cylinder right B grommet cover plate cylinder left and right (3) grommet adapter baffle plate M W >> M >> W intake manifold M W >> M >> W ,8V A adapter 9-,8V 3 N 0 65 washer 7 35 N pan-head screw AM 6 X 5 35 N pan-head screw AM 6 X 5 36 N spring washer B protection cap oil pressure switch ,8 9-/,8V et_bt.frm Page: 003 KAT 70

63 : cooling air control support thermostat A thermostat A N spring washer B 6 B hexagon nut M hexagon-head bolt M 8 X 5 N 0 65 washer 9, retaining bracket heating air supply lower bearing shell air flap cooling air duct /R air flap /L 9 N stopper A 8 X hexagon-head bolt M X washer A, square nut M A retainer spring N spring washer B 6 5 N pan-head screw AM 6 X clip traction et_bt.frm Page: 00 KAT 70

64 : union nut M 7 X 0,75 - N washer A 7, A roller hexagon-head bolt M sealing washer et_bt.frm Page: 00 KAT 70

65 : air cleaner C bracket air cleaner - N 0 65 washer 7 - N pan-head screw AM 6 X N stopper A 8 X M air cleaner B rubber sleeve (5) tensioning spring 6 N spring washer B 6 7 N pan-head screw AM 6 X air cleaner cartridge intake manifold hexagon-head bolt hexagon nut M B sealing ring A end piece A thermostat tab washer 6 N hose X,5 * 9-,8V et_bt.frm Page: 00 KAT 70

66 : air cleaner 9-/,7 9-,8/, A bracket 9-/,7 () A bracket 9-,0 N hexagon-head bolt M 8 X 5 () hexagon-head bolt M 8 X washer B 8, (3) N spring washer B 8 N 0 8 hexagon nut BM 8 9-/,7 9-,0 9-/,7 9-,0 9-/,7 5 N stopper A 8 X 5 N stopper A 8 X (6) air cleaner M >> W (6) C air cleaner carbon canister M >> W E air cleaner M W >> M >> W /,7 9-,8/,0 9-,8/, H air cleaner 9-,7 M W >> (7) A air cleaner 9-,0 (7A) H air cleaner flange gasket 9-,0 7B flange 9-,0 7C N hexagon-head bolt 9-,0 M 6 X 8 7D N spring washer 9-,0 B 6 7E A gasket 9-,0 et_bt.frm Page: 00 KAT 70

67 : filter element 9-,7 M W >> 8A A filter element 9-,8/, A stopper 9-,7 M W >> (0) A intake manifold 9- M >> W B intake manifold M W >> M >> W /, hexagon-head bolt 9-/,7 9-, hexagon nut M elbow connecting hose B branch piece air distributor M >> W M W >> connection piece air cleaner M W >> M >> W /,7 9-,0 9-/,7 9-, support 9-,0 air cleaner bush 9-, connecting hose 0 MM 9-, branch piece M W >> M >> W pipe M W >> M >> W pipe M W >> M >> W /,7 9-,0 9-9-, A breather hose suction hose 30 MM M W >> M >> W B hose clamp $ - 6 MM M W >> M >> W N 00 8 hose 7 X,5 N hose X,5 N hose X 3,3 - N hose 8 X,5 pot bleeder air cleaner 9-9- * 9-/,7 9-,0 * 9-/,7 9-,0 * 9-/,7 9-,8/,0 * 9-,0 et_bt.frm Page: 00 KAT 70