Product Innovations 2014/2. A Company of the SWAROVSKI Group

Transcription

1 Product Innovations 2014/2 A Company of the SWAROVSKI Group

2 Contents 2 Contents PREMIUM Cerabond System 4 PREMIUM Longlife für Steel 6 premium Deep Cut Protection 7 From a good idea to an excellent product PREMIUM Super-thin Cut-off wheels 8 premium 2in1 rough grinding wheels 10 PREMIUM TYROLIT jute disc for steel and stainless steel 11 Pictograms Angle grinder Mini belt grinder Belt grinder Straight grinder Floorstand grinder Steel INOX 2in1 Aluminium Cast iron Composites Gel coat Wood PVC Tyrolit is represented in 28 countries through its own sales companies and cooperates in a further 65 countries with local partners. Our several hundred field service colleagues are working hard everyday in the market alongside our end customers, in order to be able to provide them with advice and support whenever they need it. Of course, with these countless visits we are constantly seeing new challenges for the application technology, which for us logically means opportunities for new products. What happens at Tyrolit when we get a good idea for a new product? First of all, our product management team gets to grips with it. We have to find out precisely what is involved. Once our product managers have analysed all aspects and found them to be good, a well-established process is initiated in which they take a leading role.

3 Product Innovations 2014/2 3 TYROLIT production locations Of course, we do not leave our product managers to deal with this mammoth task on their own. To assist them, there are no fewer than 100 colleagues on hand in Research & Development. Regardless of whether the task involves fundamental research, in the chemistry laboratory or on special physical questions, theoretical research or tests in the workshop our staff in R&D are constantly searching for new solutions. Thus there are over 400 different abrasive types and combinations available to our product managers, which we can integrate in several hundred different bond systems. From this unimaginable wealth of possibilities, the first test wheels are then produced. We prefer to try out many variations so that we can work in a truly comprehensive way on a solution. TYROLIT sales locations Then the tests start. Here not only is the work result tested but also whether the relevant solution can later be produced in larger quantities. We test whether the future products can be produced with a consistently high level of quality and of course we also test important aspects such as unbalance, lateral load and bursting speed values, in order to produce not only a very good but also a very safe product for our customers. bond system have been found, we can start with production. And then it comes finally to the material. But not just any material. Here too we are very precise, in order to achieve reliable and above all comparable results. Every test material therefore needs a test certificate. Ultimately it is our most important promise to our customers that we can regularly offer new and excellent innovations at the highest quality level because that is what the name TYROLIT stands for. Once comprehensive testing both off-hand and also with stationary machines has been completed and the best abrasive grain and the best It is not enough for us to start well with a new product, we want to guarantee a consistently high level of quality. We owe that to our name and to our customers. For this reason, we continue to take and test samples from every production batch in order to guarantee our high quality standards.

4 PREMIUM Cerabond SYSTEM 4 PREMIUM Cerabond SYSTEM + Shorter work processes: Working times are substantially reduced through improved abrasiveness. + Longer lifetime: The unique bond system prevents the premature breakout of the grain and leads to a long product lifetime. + Enhanced abrasiveness: The self-sharpening ceramic grain in combination with our Cerabond bonding system offers maximum stock removal on the workpiece. Our self-sharpening ceramic abrasive is among the best that the technology currently has to offer. However, the best grain in the world is only of limited use if the quality of the bond is not as high. This is why TYROLIT developed the Cerabond system! Using this technology, we have succeeded in achieving an optimal combination of ceramic grain and bond structure. Thus it is possible to keep the abrasiveness and the lifetime of the cut-off wheel at the highest level. The Cerabond system prevents premature break-out of the grain and thus guarantees the full grinding power of the individual grains. Stock removal rate Discs at standard level with good performance Discs at premium level with very good performance Cerabond system Before grinding. 2. With a normal bond it is not possible to thoroughly bind the hard and brittle grain. 3. The Cerabond technology enables optimal bonding of the ceramic grain. PREMIUM Cerabond flap disc 27A x22.23 CA40-B x22.23 CA60-B x22.23 CA40-B x22.23 CA60-B 5

5 PREMIUM Cerabond SYSTEM 5 27N x22.23 CA40-B x22.23 CA60-B x22.23 CA40-B x22.23 CA60-B 5 PREMIUM Cerabond rough grinding wheels x4.0x22.23 CA24Q-BFK x7.0x22.23 CA24Q-BFK x4.0x22.23 CA24Q-BFK x7.0x22.23 CA24Q-BFK x4.0x22.23 CA24Q-BFK x7.0x22.23 CA24Q-BFK x4.0x22.23 CA24Q-BFK x7.0x22.23 CA24Q-BFK x4.0x22.23 CA24Q-BFK x7.0x22.23 CA24Q-BFK 5 PREMIUM Cerabond cut-off wheels x1.3x22.23 CA60Q-BFKA x1.3x22.23 CA60Q-BFKA x1.3x22.23 CA60Q-BFKA x1.6x22.23 CA46Q-BFKA x1.6x22.23 CA46Q-BFKA x1.6x22.23 CA46Q-BFKA x1.6x22.23 CA46Q-BFKA x2.0x22.23 CA30Q-BFKA x1.3x22.23 CA60Q-BFKA x1.3x22.23 CA60Q-BFKA x1.3x22.23 CA60Q-BFKA x1.6x22.23 CA46Q-BFKA x1.6x22.23 CA46Q-BFKA x1.6x22.23 CA46Q-BFKA 15

6 PREMIUM Longlife for steel 6 PREMIUM Longlife for steel + Great savings potential: 100% use of the disc is guaranteed through simple trimming. + Unparalleled performance: The newly developed hightech zirconium cloth enables outstanding removal results with maximum lifetime. + Environmentally compatible: The innovative body made of natural fibre is completely free of fibre glass and therefore reduces the environmental load. The PREMIUM*** LONGLIFE is a high-performance flap disc for steel and offers its users excellent stock removal and an optimum lifetime. A stock removal of more than 4000 g with only one disc opens up a completely new dimension. A natural fibre body gives the tool additional flexibility, meaning that the PREMIUM*** LONGLIFE fits the workpiece surface perfectly and creates clean grinding transitions. Stock removal rate in grams Competitor 1 Competitor 2 Competitor 3 longlife PREMIUM Longlife for steel 28NF x22,23 ZA40-B x22,23 ZA60-B x22,23 ZA80-B x22,23 ZA120-B x22,23 ZA40-B x22,23 ZA60-B x22,23 ZA80-B x22,23 ZA120-B x22,23 ZA40-B x22,23 ZA60-B * 150x22,23 ZA80-B * 150x22,23 ZA120-B x22,23 ZA40-B x22,23 ZA60-B * 178x22,23 ZA80-B * 178x22,23 ZA120-B 10

7 premium deep cut protection 7 PREMIUM 2in1 Deep Cut Protection + Enhanced safety: The deep cut protection metal bushing we have developed prevents the crown from being removed from the disc and thus a break-out of the bore. + Universal use: The super-thin cut-off wheel with new metal bushing offers a universal application with enhanced insertion depths on steel and stainless steel. + Greater economic efficiency: The longer range of application means that disc changes are reduced. + Versatile application options: The tool is ideal for small sheet metal, profile and pipe cross-sections. Rods and metal reinforcements can also be cut effortlessly. With a newly developed technology and the use of new materials we have succeeded in taking another step forward in the direction of user safety. The PREMIUM*** cut-off wheels with Deep Cut Protection allow the user to plunge to the maximum depth into the workpiece without damaging the wheel. Now, there is no danger of removing the crown through contact with sharp tool edges. Cutting without Deep Cut Protection raises the risk of wheel breakage. Cutting with Deep Cut Protection offers safety for the user. PREMIUM Deep Cut Protection 42F TA60P-BFXA TA60P-BFXA TA60P-BFXA 25

8 PREMIUM THE NEXT GENERATION OF CUT-OFF WHEELS 8 PREMIUM THE NEXT GENERATION OF CUT-OFF WHEELS + Enhanced economic efficiency: Significant increase in lifetime and cutting efficiency, which is particularly evident in their firstcut performance. The wheel delivers the best results with shorter cutting times right from the very first cut. + Maximum working comfort: The tool operates consistently and does not tend to jam, producing 30% less cutting dust. Additional sound and vibration damping are features that make the super-thin TYROLIT cut-off wheels safe and convenient tools. + Shorter working times: Super-thin cut-off wheels up to 1.6 mm thick ensure short cutting times and low stress for the workpiece. No supplementary reworking, such as cleaning or deburring, is required. The next generation of TYROLIT PREMIUM*** cut-off wheels achieve a better performance than other PREMIUM wheels, and with considerably reduced tool wear. In thicknesses of 0.75 to 2.0 mm, these super-thin cut-off wheels are suitable for all types of steel, and their exceptional results cannot fail to impress. As well as a clear improvement in productivity, these cut-off wheels also promote environmentally friendly use thanks to reduced waste production. PREMIUM SUPER-THIN CUT-OFF WHEELS FOR STEEL 41F x1x22,23 A60S-BFKA x1x22,23 A60S-BFKA x1,6x22,23 A46S-BFKA x1,6x22,23 A46S-BFKA 25

9 PREMIUM THE NEXT GENERATION OF CUT-OFF WHEELS 9 PREMIUM SUPER-THIN CUT-OFF WHEELS FOR STEEL & STAINLESS STEEL 41F x1x22,23 A60Q-BFKA x1x22,23 A60Q-BFKA x1,6x22,23 A46Q-BFKA x1,6x22,23 A46Q-BFKA 25 PREMIUM super-thin CUT-OFF WHEELS FOR STAINLESS STEEL 41F x0,75x22,23 A60R-BFXA x0,75x22,23 A60R-BFXA x1x22,23 A60R-BFKA x1x22,23 A60R-BFKA x1,6x22,23 A46R-BFKA x1,6x22,23 A46R-BFKA x1,2x22,23 A46R-BFKA x1,6x22,23 A46R-BFKA x2x22,23 A30R-BFKA 25 42F x0,75x22,23 A60R-BFXA x0,75x22,23 A60R-BFXA 25

10 premium 2in1 rough grinding wheel 10 PREMIUM 2in1 rough grinding wheels + Enhanced economic efficiency: Consistent abrasiveness with significantly enhanced service life. Rough grinding wheel with and without Comfort Start + Reduced work required: The destruction of the workpiece as a result of plunging with the tool is prevented, thus avoiding rework. + Enhanced working comfort: With the Comfort Start function, plunging into the workpiece is prevented, thus making the start simpler and more convenient. As a company that is committed to constant innovation, it is only natural that all products must be advanced. Even in the case of products where major changes are not actually expected. With the upgrade of the 2in1 rough grinding wheel, we have succeeded in keeping the abrasiveness at a consistently high level while at the same time extending the service life. This is made possibly by a new bond with coarser grain and a new layer composition. What makes our new rough grinding wheel so unique however is the edge of the tool which is not rounded, but is instead bevelled and defined. With the Comfort start edge, the user can achieve a pleasant start to grinding and the level of comfort while working is increased many times over. Performance comparison before/after upgrade Abrasiveness at a consistently high level and enhanced service life Grinding ratio 100 % 2in1 without upgrade Grinding ratio 171% 2in1 with upgrade PREMIUM 2in1 coarse grinding wheel A24Q-BFX A24Q-BFX A24Q-BFX A24Q-BFX A24Q-BFX A24Q-BFX A24Q-BFX A24Q-BFX 10

11 PREMIUM TYROLIT jute disc FOR STEEL AND STAINLESS STEEL 11 PREMIUM TYROLIT jute disc FOR STEEL AND STAINLESS STEEL + Extremely long lifetime: Ceramic aluminium oxide and an additional coolant layer ensures maximum removal rates and the longest possible lifetime. + Outstanding stock removal: rate: The high abrasiveness of the TYROLIT jute disc promises maximum stock removal rates. + Environmentally friendly: The jute fibre core not only protects the environment, but also enables trimming of the disc. The TYROLIT jute disc is a unique new grinding wheel which, thanks to its ceramic grain, combines abrasiveness with a high level of working comfort. An extremely long lifetime and environmentally friendly jute fibre core guarantee a top performance. No additional supporting disc is required, as this is already incorporated in the product. This natural fibre core can be trimmed, giving it the edge over other discs in terms of lifetime. This saves the user time and great expense. PREMIUM TYROLIT jute disc CA-P93V Shape Type number Dimension Grain Max. speed PU N Disc x x x Our familiar yellow version was enhanced to produce this new, improved TYROLIT jute disc.

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