TÜMAY S PRODUCT CATALOGUE INDEX PAGE

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2 TÜMAY S PRODUCT CATALOGUE INDEX PAGE A) SWPM-SPIRALLY WELDED PIPE MACHINE 3 B) PIPE HYDROSTATIC TESTING MACHINE 25 C) MATERIAL HANDLING SYSTEMS 31 D) PIPE END BEVELING MACHINE 41 E) PIPE END EXPANDING MACHINE 48 F) OFFLINE SKELP END WELDING MACHINE 57 1

3 TÜMAY S PRODUCT CATALOGUE INDEX PAGE G) CEMENT MORTAR LINING SYSTEMS 62 H) PIPE INSIDE CLEANING SYSTEMS 69 J) PIPE COATING AND LINING SYSTEMS 74 K) OFFLINE ULTRASONIC TESTING SYSTEMS 78 L) COIL PREPARATION STAND 87 M) PIPE END CLEANING MACHINE 90 2

4 SWPM-SPIRALLY WELDED PIPE MACHINE TÜMAY S NEW SWPM TÜMAY S SWPM 2540 IN ÖZBAL PIPE/MERSIN-TURKEY-YEAR 2010 TÜMAY S COMMISSIONING TEST IN ISKENDERUN FOR NOKSEL ESPANA SWPM 2540, YEAR

5 SPIRALLY WELDED PIPE MACHINE SWPM TECHNICAL SPECIFICATIONS: Specification Min. Dimension Max. Dimension Unit Pipe Diameter and up to 3048 mm Wall Thickness mm Spiral Angle Degrees Production Speed Max 3.5 m/min Pipe Length Max 24 m Coil Outside Diameter mm Coil Inside Diameter mm Coil Width mm Coil Weight max 40 tons Pipes Spirally Welded Steel Pipe Conveying Water, Oil and Gas Related Standard Complying with API 5L and AWWA C200 Material Grade X80 and up to X100 Specifications of TUMAY s Systems are flexible and please demand customized specifications 4

6 SPIRALLY WELDED PIPE MACHINE UNCOILER 5

7 SPIRALLY WELDED PIPE MACHINE STRAIGHTENER 6

8 SPIRALLY WELDED PIPE MACHINE SIDE GUIDES 7

9 SPIRALLY WELDED PIPE MACHINE CROSS SEAM WELDING MACHINE 8

10 SPIRALLY WELDED PIPE MACHINE STRIP EDGE MILLING MACHINE 9

11 SPIRALLY WELDED PIPE MACHINE MAIN DRIVE 10

12 SPIRALLY WELDED PIPE MACHINE PREBENDER 11

13 SWPM-SPIRALLY WELDED PIPE MACHINE VERTICAL SUPPORT 12

14 SWPM-SPIRALLY WELDED PIPE MACHINE PIPE FORMING GROUP 13

15 SPIRALLY WELDED PIPE MACHINE I.D. WELDING THREE ROLLS MECHANISM 14

16 SWPM-SPIRALLY WELDED PIPE MACHINE PIPE FORMING MAIN PRESS 15

17 SWPM-SPIRALLY WELDED PIPE MACHINE BOTTOM PRESS ROLL 16

18 SPIRALLY WELDED PIPE MACHINE UPPER PRESS ROLLS 17

19 SPIRALLY WELDED PIPE MACHINE FORMING GROUP CURTAIN 18

20 SPIRALLY WELDED PIPE MACHINE EXTERNAL TUBE GUIDE 19

21 SPIRALLY WELDED PIPE MACHINE EXTERNAL WELDING MAST 20

22 SPIRALLY WELDED PIPE MACHINE V-SUPPORTS 21

23 SPIRALLY WELDED PIPE MACHINE PIPE PLASMA CUTTING STATION 22

24 SPIRALLY WELDED PIPE MACHINE PIPE BOTTOM SUPPORT ROLLS 23

25 SPIRALLY WELDED PIPE MACHINE TÜMAY S ASSEMBLY LINE WORKSHOP/ISKENDERUN-TURKEY 2012 PIPE RUN-OUT SECTION 24

26 HYDROSTATIC TESTING MACHINE MAIN COMPONENTS OF HYDROSTATIC TESTING MACHINE TENSION BEAMS HYDRAULIC PRESSURE HEAD ASSEMBLY FIXED HEAD ASSEMBLY WATER CHARGE, PRESSURE AND VENTILATION STATION PIPE HANDLING AND POSITIONING SYSTEM CONTROL UNIT TUMAY S 2500 TONS HYDROTESTER/NOKSEL ESPANA 2011 COMMISSIONING WORKS 25

27 HYDROSTATIC TESTING MACHINE HYDRAULIC UNITS 26

28 HYDROSTATIC TESTING MACHINE PIPE HANDLING SYSTEMS 27

29 HYDROSTATIC TESTING MACHINE HYDRAULIC PRESSURE PISTONS 28

30 HYDROSTATIC TESTING MACHINE PIPE UNDER HYDROSTATIC PRESSURE TEST 29

31 HYDROSTATIC TESTING MACHINE TECHNICAL SPECIFICATIONS Specification Min. Dimension Max. Dimension Unit Pipe Diameter and up to 3048 mm Pipe Wall Thickness mm Pipe Length 4 20 mt. Testing Capacity 10 pipes/hour For ɸ1016x12x14000 mm Operating Pressure Max. 300 bar Max. Closing Power 2500 and up to 3000 tons Related Standard Complying with API and AWWA For Pipes SSAW and ERW 30

32 PIPE TRANSFER MATERIAL HANDLING SYSTEMS PIPE TRANSFER CONVEYORS USED TO TRANSFER PIPES FROM ONE UNIT TO ANOTHER 31

33 MATERIAL HANDLING SYSTEMS PIPE TRANSFER RAILS & STANDS USED TO CARRY AND TRANSFER PIPES INSIDE THE PLANT PIPE FLOWS IN DOWN SLOPE DIRECTION 32

34 MATERIAL HANDLING SYSTEMS PIPE STOP INDEX MECHANISM USED TO STOP AND TRANSFER PIPES INSIDE THE PLANT ACTUATED BY A HYDRAULIC PISTON 33

35 MATERIAL HANDLING SYSTEMS PIPE LET-DOWN ARM USED TO STOP AND LOWER PIPES ON PIPE TRANSFER RACKS ACTUATED BY A HYDRAULIC PISTON 34

36 MATERIAL HANDLING SYSTEMS PIPE KICK-OUT ARM USED TO CARRY AND KICK PIPES ON PIPE TRANSFER RACKS ACTUATED BY A HYDRAULIC PISTON 35

37 MATERIAL HANDLING SYSTEMS ANTI-ROLL BACK MECHANISM USED TO CARRY AND KICK PIPES ON PIPE TRANSFER RACKS ACTUATED BY A HYDRAULIC PISTON USED TO STOP AND PREVENT PIPES TO ROLL IN REVERSE FLOW DIRECTION 36

38 MATERIAL HANDLING SYSTEMS PIPE TURNING ROLLS USED TO ROTATE PIPES IN DESIRED DIRECTION 37

39 MATERIAL HANDLING SYSTEMS PIPE HANDLING CART USED TO TRAVEL PIPES INSIDE THE PIPE PLANT PIPE HANDLING CART 38

40 MATERIAL HANDLING SYSTEMS COIL HANDLING CART 39

41 MATERIAL HANDLING SYSTEMS TECHNICAL SPECIFICATIONS Specification Min. Dimension Max. Dimension Unit Pipe Diameter and up to 3048 mm Pipe Wall Thickness mm Pipe Length 6 24 mt. Related Standard Complying with API For Pipe Plants SSAW, ERW 40

42 PIPE END BEVELING MACHINE BEVELING HEAD 41

43 PIPE END BEVELING MACHINE DOUBLE HEAD BEVELING GENERAL VIEW TÜMAY produces two types of Beveling Machine; -Single Head Beveling Machine, which bevels one end of pipes -Double Head Beveling Machine, which bevels both ends of pipes 42

44 PIPE END BEVELING MACHINE BEVELING HEAD 43

45 PIPE END BEVELING MACHINE PIPE HANDLING GROUP 44

46 PIPE END BEVELING MACHINE HYDRAULIC UNITS Hydraulic Unit Pipe Up-Down Pistons 45

47 PIPE END BEVELING MACHINE BEVELED PIPE END 46

48 PIPE END BEVELING MACHINE TECHNICAL SPECIFICATIONS Specification Min. Dimension Max. Dimension Unit Pipe Diameter and up to 3048 mm Pipe Wall Thickness mm Pipe Length 6 18 mt. Material Grade X70 and Up to X100 Related Standard Complying with API 47

49 PIPE END EXPANDING MACHINE GENERAL VIEW TÜMAY S PIPE END EXPANDING MACHINE IN TZINOROT PIPE/ISRAEL SYSTEM COMPONENTS: -Main Body with Expansion Blocks-8 Total -Main Cylinder Diameter: 600 mm, Stroke 725 mm -Expansion Block Cylinders-For each block one cylinder, 8 Total -Electrical and Hydraulic Systems -Electrical Control Panel -Pipe Handling Equipment 48

50 PIPE END EXPANDING MACHINE PIPE HANDLING EQUIPMENT 49

51 PIPE END EXPANDING MACHINE EXPANSION HEAD 50

52 PIPE END EXPANDING MACHINE EXPANSION HEAD 51

53 PIPE END EXPANDING MACHINE EXPANSION BLOCKS 52

54 PIPE END EXPANDING MACHINE EXPANSION BLOCKS EXPANSION BLOCKS MOUNTED ON PIPE EXPANDING HEAD TO EXPAND PIPE END WITH DIAMETER 2032 mm. 53

55 PIPE END EXPANDING MACHINE PIPE END EXPANDER 54

56 PIPE END EXPANDING MACHINE HYDRAULIC CYLINDERS LIFTING CYLINDERS MAIN HYDRAULIC CYLINDER 55

57 PIPE END EXPANDING MACHINE TECHNICAL SPECIFICATIONS Specification Min. Dimension Max. Dimension Unit Pipe Diameter mm Wall Thickness mm Pipe Length 6 25 mt. Material Grade Up To X80 Max, Hydraulic Pressure 300 bar Expansion Type Cylindrical, Spherical Related Standards Complying with API and AWWA Specifications of TUMAY s Systems are flexible and please demand customized specifications 56

58 OFFLINE SKELP END WELDING MACHINE TECHNICAL SPECIFICATIONS Specification Min. Dimension Max. Dimension Unit Pipe Diameter mm Wall Thickness mm Pipe Length 8 12 mt. Standard Complying with API 5L Material Grade Up To X80 Specifications of Tumay s Systems are flexible and please demand customized specifications 57

59 OFFLINE SKELP END WELDING MACHINE WELDING HEAD GROUP & CANTILEVER LIFTING GANTRY 58

60 OFFLINE SKELP END WELDING MACHINE GENERAL VIEW 59

61 OFFLINE SKELP END WELDING MACHINE WELDING HEAD 60

62 OFFLINE SKELP END WELDING MACHINE WELDING HEAD MECHANICS CUSTOMER SUPPLY OR DESIRED VENDOR IS SUPPLIED OPTIONALLY 61

63 CEMENT MORTAR LINING SYSTEMS SYSTEM COMPONENTS: 1-LANCE AND LANCE CARRIAGE CART 2-PIPE TURNING & LOADING GROUP 3-PIPE END GUIDING EQUIPMENT 4-PIPE END COVERS 5-CEMENT PUMP & BLOWER UNIT 6-BATCH PLANT-Customer Supply PIPE TURNING WHEELS 62

64 CEMENT MORTAR LINING SYSTEMS BATCH PLANT BATCH PLANT-CUSTOMER SUPPLY-OPTIONAL 63

65 CEMENT MORTAR LINING SYSTEMS PIPE TURNING & LOADING GROUP 64

66 CEMENT MORTAR LINING SYSTEMS PIPE ON HANDLING WHEELS PIPE END SUPPORT ROLL PIPE END GUIDE 65

67 CEMENT MORTAR LINING SYSTEMS CEMENT LINING TURNING ROLLS 66

68 CEMENT MORTAR LINING SYSTEMS CEMENT LINED PIPE 67

69 CEMENT MORTAR LINING SYSTEMS TECHNICAL SPECIFICATIONS OF CEMENT MORTAR LINING SYSTEM Specification Min. Dimension Max. Dimension Unit Pipe Diameter mm Wall Thickness 6 25 mm Pipe Length 6 16 m Lining Thickness mm Lining Capacity (depending on pipe dia., length& lining thickness) m 2 / hour Related Standards Complying with AWWA C 205, BS 534 Specifications of TUMAY s Systems are flexible and Please demand customized specifications 68

70 PIPE INSIDE CLEANING MACHINE GENERAL VIEW 69

71 PIPE INSIDE CLEANING MACHINE 70

72 PIPE INSIDE CLEANING MACHINE 71

73 PIPE INSIDE CLEANING MACHINE 72

74 PIPE INSIDE CLEANING MACHINE Specification Min. Dimension Max. Dimension Unit Pipe Diameter inches Wall Thickness mm Pipe Length 8 12 mt. Standard Complying with API Material Grade Up To X80 Specifications of Tumay s Systems are flexible and please demand customized specifications 73

75 PIPE COATING&LINING SYSTEMS EPOXY LINING APPLICATION 74

76 PIPE COATING&LINING SYSTEMS EPOXY LINING PIPE HANDLING CART 75

77 PIPE COATING&LINING SYSTEMS EPOXY LINING SPRAYING LANCE & LIFTING FRAME 76

78 PIPE COATING&LINING SYSTEMS TECHNICAL SPECIFICATIONS OF PIPE COATING&LINING SYSTEMS Specification Min. Dimension Max. Dimension Unit Pipe Diameter inches Wall Thickness mm Pipe Length 6 18 m Related Standards DIN Material Grade UP To X80 Specifications of TUMAY s Systems are flexible and Please demand customized specifications 77

79 OFFLINE ULTRASONIC TESTING SYSTEMS ERW PIPE UT MACHINE 78

80 OFFLINE ULTRASONIC TESTING SYSTEMS TYPICAL SYSTEM COMPONENTS OF OFFLINE UT MACHINE: 1-UT MAST/CANTILEVER LIFTING FRAME 1.1-Electric Motor/Reducer 1.2-Flexible Cable Tray 1.3-Electrical System Cables 1.4-Linear Guide ways 1.5-Linear Ball Bearing 1.6-Limit Switches 2-PROBE HOLDER ASSEMBLY 2.1-Probe Holder Mechanics 2.2-Servo Motor/Reducer 2.3-Screw Rod and Nut 2.4-Pipe Ends Sensor 2.5-Laser Light 2.6-Probe Holder with air cylinder 2.7-Assembly Up-Down movement air cylinder 2.8-Coupling Water Hose for Probe Holder 2.9-Air Hose/Valve for Probe Holder 2.10-Assembly Balance Air Cylinder 2.11-Limit Switches 2.12-Cylindircal guide ways for assembly Up-Down movement 2.13-Linear Ball Bearing for assembly Up-Down movement 3-WELD SEAM CENTER AUTO TRACKING MECHANISM 3.1-High Sensitive CCD Camera 3.2-Red Light 3.3-Connection Rods and Accessories 4-COUPLING WATER DISTRIBUTION SYSTEM 4.1-Degassing Water Tank and its Hoses 4.2-Water Distribution Piping 4.3-Solenoid Valve 4.4-Flexible Water Hoses 5-PAINT MARKING EQUIPMENT 5.1-Pressurised Paint Tanks 5.2-Pressurised Solvent Tanks 5.3-Automatic Spray Guns 5.4-Pneumatic Hoses for fluids (Air, Paint and Solvent) 5.5-Control Valves and Fittings 6-MCC&PLC-OPERATOR CONTROL PANEL 7-PNEUMATIC AIR CONTROL PANEL 8-HAZ, WELD AND LAMINATION INSPECTION PROBES-Customer Supply-Optional 9-UT SYSTEM ELECTRONICS-Customer Supply-Optional 79

81 OFFLINE ULTRASONIC TESTING SYSTEMS ERW PIPE ON SYSTEM DURING TESTING 80

82 OFFLINE ULTRASONIC TESTING SYSTEMS PROBE HOLDER ASSEMBLY 81

83 OFFLINE ULTRASONIC TESTING SYSTEMS CANTILEVER LIFTING FRAME 82

84 OFFLINE ULTRASONIC TESTING SYSTEMS WELD SEAM CENTER AUTO TRACKING 83

85 OFFLINE ULTRASONIC TESTING SYSTEMS COUPLING WATER DISTRIBUTION 84

86 OFFLINE ULTRASONIC TESTING SYSTEMS PAINT MARKING EQUIPMENT 85

87 OFFLINE ULTRASONIC TESTING SYSTEMS Specification Min. Dimension Max. Dimension Unit Pipe Diameter mm Wall Thickness 6 25,4 mm Pipe Length 6 24 mt. Material Grade UT Configuration Up To X80 TECHNICAL SPECIFICATIONS HAZ, Weld, Body & End Lamination Defects Specifications of TUMAY s Systems are flexible and please demand customized specifications 86

88 COIL PREPARATION STAND 87

89 COIL PREPARATION STAND COIL PREPARATION STAND 88

90 HYDROSTATIC COIL PREPARATION TESTING STAND MACHINE 89

91 PIPE END CLEANING MACHINE 90

92 PIPE END CLEANING MACHINE 91

93 PIPE END CLEANING MACHINE 92

94 PIPE END CLEANING MACHINE TECHNICAL SPECIFICATIONS Specification Min. Dimension Max. Dimension Unit Pipe Diameter and up to 3048 mm Pipe Wall Thickness mm Pipe Length 6 24 mt. Related Standard Complying with API For Pipe Plants SSAW, ERW 93

95 WORLDWIDE REFERENCES OF TÜMAY S TECHNOLOGY SWPM-SPIRALLY WELDED PIPE MACHINE Year Company Location Specification 2010 ÖZBAL Turkey mm 2012 NOKSEL Spain mm 2012 ISCO Iran mm HTM-HYDROSTATIC TESTING MACHINE Year Company Location Specification 2009 NOKSEL Turkey (2000 tons) 2010 ÖZBAL Turkey (2000 tons) 2010 NOKSEL Spain (2500 tons) 2012 ORUMIEH Iran (2500 tons) PEBM-PIPE END BEVELING MACHINE Year Company Location Specification 2008 ÖZBAL Turkey mm 2008 ÖZBAL Turkey mm 2009 NOKSEL Turkey mm (double head) 2010 NOKSEL Spain mm (double head) 2010 ÖZBAL Turkey mm (double head) 2011 MAZLUM Turkey mm (double head) 2011 PETEK Turkey mm (double head) RTXM-REAL TIME X-RAY MACHINE Year Company Location Specification 2007 HATBORU Turkey mm 2007 NOKSEL Turkey mm 2008 SOLTUCA Venezuela mm 2009 SOLTUCA Venezuela mm 2010 ERCİYAS Venezuela mm 2010 ÖZBAL Turkey mm 2012 ISCO Iran mm REFERENCE LIST TABLE-1/3 94

96 WORLDWIDE REFERENCES OF TÜMAY S TECHNOLOGY PEEM-PIPE END EXPANDING MACHINE Year Company Location Specification 2007 BORUSAN Turkey mm (Spherical) 2007 ÖZBAL Turkey mm (Spherical) 2007 HATBORU Turkey mm 2008 ÖZBAL Turkey mm (Spherical Expansion) 2008 ÖZBAL Turkey mm (Spherical Expansion) 2008 NOKSEL Turkey mm (Spherical Expansion) 2008 UFUK PIPE Turkey mm (Spherical Expansion) 2008 EMEK PIPE Turkey mm (Spherical Expansion) 2008 ÇAYIROVA Turkey mm (ERW) 2009 METCO Israel mm (Cylindrical Expansion) 2010 TOSÇELİK Turkey mm (Spherical Expansion) 2010 EMEK Turkey mm (Spherical Expansion) 2010 BORUSAN Turkey mm (Spherical Expansion) PECM-PIPE END CLEANING MACHINE Year Company Location Specification 2006 TUBERIA Mexico mm 2007 NOKSEL Turkey mm 2009 NOKSEL Turkey mm SEMM-STRIP EDGE MILLING MACHINE Year Company Location Specification 2008 ÖZEMEK Azerbaijan 4-25 (3m/min) 2008 ÖZBAL Turkey 4-25 (3m/min) 2009 MAZLUM Turkey 4-25 (3m/min) PEWMM-PIPE EXTERNAL WELD MILLING MACHINE Year Company Location Specification 2009 NOKSEL Turkey mm 2010 METCO Israel mm 2011 STS Tubular Spain mm REFERENCE LIST TABLE-2/3 95

97 WORLDWIDE REFERENCES OF TÜMAY S TECHNOLOGY PUTM-PIPE ULTRASONIC TESTING MACHINE Year Company Location Specification 2006 HATBORU Turkey mm (online) 2006 NOKSEL Turkey mm (online) 2007 NOKSEL Turkey mm (online) 2007 ÇAYIROVA Turkey mm (offline & online) 2008 NOKSEL Turkey mm (offline) 2008 BORDEM Turkey mm (online) 2008 UFUK PIPE Turkey mm (online) 2009 TOSÇELİK Turkey mm (online ERW) 2009 TOSÇELİK Turkey mm (offline ERW) 2009 APC KSA mm (online ERW) 2009 AZIZ EUROPEAN KSA mm (online & offline SAW) 2009 TUMEX Mexico mm (online) 2009 AMERON USA mm (online) MATERIAL HANDLING SYSTEMS Year Company Location Specification 2002 HANSON USA For Pipes Complying with API 2003 ACIPCO USA 2003 SAFA Nigeria 2004 TUBERIA Mexico 2006 SKYLINE USA 2007 SOLTUCA Venezuela 2007 ÖZBAL Turkey REFERENCE LIST TABLE-3/3 96

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