2010 APPLICATION REFERENCE GUIDE

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1 2010 APPLICATION REFERENCE GUIDE

2 INDEX QUALITY POLICY 2 ERGO ASSIST STANDARD 4-13 CUSTOM END EFFECTORS LIFT ASSIST FIXTURED TOOLS FIXTURES ASSEMBLY TABLES CARTS/ DUNNAGE RACKS ACCESSORIES 84-93

3 TTM Application Reference Guide 2 TTM QUALITY POLICY STATEMENT TTM is committed to providing the highest quality ergonomic material handling solutions, custom designed lift assist and fixtured tools to our customers by: Consistently meeting or exceeding our customer's expectations for product quality and performance; Timely delivery of products and services to meet our customer's requirements; Continuous improvement of our processes, and systems; Properly trained personnel that are committed to achieving customer satisfaction

4 TTM Application Reference Guide 3 Ergo Assist Tooling Technologies Manufacturing offers a broad range of ergonomic assembly solutions that deal with productivity, weight, balance, and torque reaction. Our zero gravity torque absorbing arms help prevent operator fatigue, thus decreasing the possibility of operator discomfort and on the job injuries associated with assembly operations. We offer both economical proven standard products as well as custom designed solutions for any assembly or torque challenge.

5 TTM Application Reference Guide Ergo Assist Standard 4 50lb Ergo Arm Industry Segment Assembly Application Ergonomic Assembly Assist Part Number Features Max Torque 50 ft. lbs Up/Down Zero Gravity

6 TTM Application Reference Guide Ergo Assist Standard 5 100lb Ergo Arm Industry Segment Application Assembly Ergonomic Assembly Assist Part Number Features Max Torque 100 ft. lbs Up/Down Zero Gravity

7 TTM Application Reference Guide Ergo Assist Standard 6 200lb Ergo Arm Industry Segment Assembly Application Ergonomic Assembly Assist Part Number Features Max Torque 200 ft. lbs Up/Down Zero Gravity

8 TTM Application Reference Guide Ergo Assist Standard 7 60lb Torque Tube Industry Segment Assembly Application Ergonomic Assembly Assist Part Number Features Max Torque 60 ft. lbs Up/Down Zero Gravity 20" Stroke Standard

9 TTM Application Reference Guide Ergo Assist Standard 8 150lb Torque Tube Industry Segment Assembly Application Ergonomic Assembly Assist Part Number Features Max Torque 150 ft. lbs Up/Down Zero Gravity 20" Stroke Standard

10 TTM Application Reference Guide Ergo Assist Standard 9 500lb Torque Tube Industry Segment Application Part Number Features Assembly Ergonomic Assembly Assist TT Max Torque 500 ft. lbs Up/Down Zero Gravity 30" Stroke Standard

11 TTM Application Reference Guide Ergo Assist Standard 10 50lb I-Beam Jib Industry Segment Assembly Application Light Duty Tool Solution Part Number Features Max Weight 50 lbs 180 degrees rotation

12 TTM Application Reference Guide Ergo Assist Standard 11 50lb Free Standing Jib Industry Segment Assembly Application Light Duty Tool Solution Part Number Features Max Weight 50 lbs 180 degrees rotation

13 TTM Application Reference Guide Ergo Assist Standard lb Jib Crane Industry Segment Assembly Application Ergonomic Assembly Assist Part Number Features Max Weight 100 lbs

14 TTM Application Reference Guide Ergo Assist Standard 13 Lift Arm Industry Segment Assembly / Manufacturing Application Ergonomic Lift Assist Part Number Features Max Weight 250 lbs* 6 ft. swing

15 TTM Application Reference Guide Ergo Assist Custom 14 Torque Tube and Trunion Industry Segment MV Assembly Application Ergonomic Assembly Assist Part Number Features High Torque Up/Down Zero Gravity

16 TTM Application Reference Guide Ergo Assist Custom lb 7 Reach Arm Industry Segment MV Assembly Application Ergonomic Assembly Assist Part Number Features Max Torque 350 ft. lbs Up/Down Zero Gravity

17 TTM Application Reference Guide Ergo Assist Custom 16 Coker Arm Industry Segment Application Refinery Ergonomic Assembly Assist Part Number Features Up/Down Zero Gravity

18 TTM Application Reference Guide Ergo Assist Custom 17 Torque Tube Arm Industry Segment MV Assembly Application Ergonomic Assembly Assist Part Number Features Max Torque 250 ft. lbs Up/Down Zero Gravity

19 TTM Application Reference Guide Ergo Assist Custom lb Short Arm 7 ft. Reach Industry Segment Application Part Number Features MV Assembly Ergonomic Assembly Assist Apr-01 Max Torque 350 ft. lbs Up/Down Zero Gravity 7' Reach

20 TTM Application Reference Guide Ergo Assist End Effectors 19 Trombone End Effectors Left & Right Side Industry Segment MV Assembly Application Ergonomic Assembly Assist Part Number Features Adjustable Backup Wrench Up/Down & Start Handle

21 TTM Application Reference Guide Ergo Assist End Effectors 20 End Effector Adjustable and Compliance Industry Segment Application MV Assembly Ergonomic Assembly Assist Part Number Features Right Angle Tool, Adjustable Angle and Compliance

22 TTM Application Reference Guide Ergo Assist End Effectors 21 End Effector Swivel Bail with Clutch Industry Segment MV Assembly Application Ergonomic Assembly Assist Part Number Features Swivel Bail with Clutch

23 TTM Application Reference Guide Ergo Assist End Effectors 22 Trombone Right Angle with Manual Backup Industry Segment MV Assembly Application Ergonomic Assembly Assist Part Number b Features Right Angle with Back-up Socket

24 TTM Application Reference Guide Ergo Assist End Effectors 23 Trombone Right Angle with Manual Backup Industry Segment MV Assembly Application Ergonomic Assembly Assist Part Number e Features Right Angle with Back-up Socket Fixed Tool Adjustable Backup

25 TTM Application Reference Guide Ergo Assist End Effectors 24 Cylinder Head End Effector Industry Segment MV Assembly Application Ergonomic Assembly Assist Part Number Features Locators with Manual Lock

26 TTM Application Reference Guide 25 Lift Assist Tooling Technologies Manufacturing offers a broad range of ergonomic custom designed lifting solutions that deal with productivity, weight, and balance. Our zero gravity lift assist help prevent operator fatigue, thus decreasing the possibility of operator discomfort and on the job injuries associated with assembly and lifting operations. We also design and build end effectors to use with existing balances.

27 TTM Application Reference Guide Lift Assist 26 Truck Seat Lift Industry Segment Application Assembly Lifts Seat From Box & Places in Vechile Customer/Project Number Features Up/Down Zero Gravity Clamp On/Off Levers

28 TTM Application Reference Guide Lift Assist 27 Large Tire Machine Industry Segment Lift Assist Application Lift Tire from Cart and rotate to assembly position Customer/Project Number Features Up/Down, Tilt Up/Down, Clamp On/Off Button Control Kadon Rotate Bearing to Adjust for Assembly Kinetrol Rotate Actuators

29 TTM Application Reference Guide Lift Assist 28 Tire Machine Industry Segment Lift Assist Application Lift Tire from Cart and rotate to assembly position Customer/Project Number Features Up/Down, Tilt Up/Down, Clamp On/Off Button Control Kadon Rotate Bearing to Adjust for Assembly Kinetrol Rotate Actuators

30 TTM Application Reference Guide Lift Assist 29 Tire Machine Industry Segment Lift Assist Application Lift Tire from Cart and rotate to assembly position Customer/Project Number Features Up/Down, Tilt Up/Down, Clamp On/Off Button Control Kadon Rotate Bearing to Adjust for Assembly Mounted On Torque Tube Kinetrol Rotate Actuators

31 TTM Application Reference Guide Lift Assist 30 Truck Bumper Manipulator Industry Segment Lift Assist Application Lift Bumper from Dunage cart & Rotate to Assemble Customer/Project Number Features Up/Down, Tilt Up/Down, Clamp On/Off Button Control Safety Interlock to prevent Dropping workpiece Winkeye to sense vacuum before lifting

32 TTM Application Reference Guide Lift Assist 31 Truck Fairing Manipulator Industry Segment Application Customer/Project Number Features Lift Assist Lift Fairing from Dunage cart & Rotate to Assemble Up/Down, Tilt Up/Down, Clamp On/Off Button Control Safety Interlock to prevent Dropping workpiece Winkeye to sense vacuum before lifting

33 TTM Application Reference Guide Lift Assist 32 Fuel Tank Manipulator Industry Segment Lift Assist Application Lift & Rotate Fuel Tank to Assemble Customer/Project Number Features Up/Down, Tilt Up/Down, Clamp On/Off Button Control Safety Interlock to prevent Dropping workpiece Winkeye to sense vacuum before lifting

34 TTM Application Reference Guide Lift Assist 33 Windshield Manipulator Industry Segment Lift Assist Application Lift, Rotate, & Set Windshield For Install Customer/Project Number Features Up/Down, Tilt Up/Down, Clamp On/Off Button Control Safety Interlock to prevent Dropping workpiece Winkeye to sense vacuum before lifting

35 TTM Application Reference Guide Lift Assist 34 Windshield Rotate Arm Industry Segment Lift Assist Application Load Windshield, Flips & Rotates to Pickup Position Customer/Project Number Features Servo Motor Controlled by PLC Senses Glass and weight to prevent damage Winkeye to sense vacuum before lifting

36 TTM Application Reference Guide Lift Assist 35 Truck- Adjustable Center of Gravity Cab Lift Industry Segment Lift Assist Application Lifts Multiple Cabs Customer/Project Number Features Adjustable Center of Gravity for different Cabs

37 TTM Application Reference Guide Lift Assist 36 Truck Cab Lift Industry Segment Lift Assist Application Lifts Multiple Cabs Customer/Project Number Features Heavy Duty - Different Chain Tabs

38 TTM Application Reference Guide Lift Assist 38 Sway Bar Lift Assist Industry Segment Lift Assist Application Clamps to Sway Bar to use with Chain Hoist Customer/Project Number Features Manual Clamps, differnet tabs for center of gravity.

39 TTM Application Reference Guide Lift Assist 39 Battery Tray Lift Assist Industry Segment Lift Assist Application Clamps to Battery Tray to use with Chain Hoist Customer/Project Number Features Manual Clamps, differnet tabs for center of gravity.

40 TTM Application Reference Guide Lift Assist 40 V-Rod Lift Assist Industry Segment Lift Assist Application Clamps to "V" Rod to use with Chain Hoist Customer/Project Number Features Manual Clamps.

41 TTM Application Reference Guide Lift Assist 41 Mud Vessel Lift Assist Industry Segment Lift Assist Application Holds "Mud" Vessel to use with Chain Hoist Customer/Project Number Features Delrin Pad to protect surface of part.

42 TTM Application Reference Guide 42 Fixtured Tools Tooling Technologies Manufacturing offers a broad range of ergonomic and productive custom designed tightening solutions that deal with weight, balance, part fixturing and torque reaction.

43 TTM Application Reference Guide Fixtured Tools 43 Hard Drive Machine Industry Segment Assembly Application Assembles Computer Hard Drives Customer/Project Number Features Weber Screw Feeder Light Curtain HMI

44 TTM Application Reference Guide Fixtured Tools 44 Assembly Table and Arm Industry Segment Assembly Application Assembles Front Loader Plate Customer/Project Number Features Max Torque 450 ft. lbs Linear Ways Up/Down Zero Gravity

45 TTM Application Reference Guide Fixtured Tools 45 Motor Tail Fin Arm Industry Segment Application Assembly Customer/Project Number Features Assembles Shaft to Motor Tail Fin Max Torque 350 ft. lbs Linear Ways Up/Down Zero Gravity Arm Reacts Torque

46 TTM Application Reference Guide Fixtured Tools 46 Adjustable 6 Spindle Industry Segment Application Assembly Customer/Project Number Features Assembles Heads to Motors Max Torque 50 ft. lbs Tools Shift to 3 positions Up/Down Zero Gravity Torque Tube Reacts Torque

47 TTM Application Reference Guide Fixtured Tools 47 Adjustable 3 Spindle Rail Car Wheels Industry Segment Assembly Application Assembles & Disassembles Rail Car Wheels Customer/Project Number Features Max Torque 500 ft. lbs Tools Shift to 3 positions HMI Controls Tool position and Torque

48 TTM Application Reference Guide Fixtured Tools 48 Steering Wheel Install Tool Industry Segment Assembly Application Assembles Steering Wheel to Column Customer/Project Number Features Max Torque 30 ft. lbs Torque Reacts to Wheel

49 TTM Application Reference Guide Fixtured Tools 49 Arm Floor Rail System Moving Line

50 TTM Application Reference Guide Fixtured Tools 50 Torque Cart Industry Segment Assembly Application Tightens Bolt to frame Customer/Project Number Features Max Torque 2000 ft. lbs Height adjustable reaction bar Rolls under frame

51 TTM Application Reference Guide Fixtured Tools 51 Axle Stop Fixture Industry Segment Assembly Application Locates and Tightens Bumpers to Axle Stops Customer/Project Number Features Max Torque 50 ft. lbs Adjust height and location for 7 different parts

52 TTM Application Reference Guide Fixtured Tools 52 Bumper Install Fixture Moving Line Industry Segment MV Assembly Application Install Bumper Bolts to Frame on moving line Customer/Project Number Features

53 TTM Application Reference Guide Fixtured Tools 53 Axle U-Bolt 2 Spindle with Camera Industry Segment MV Assembly Application Installs U-Bolts on Axle Customer/Project Number Features 2 Spindle with width compliance Camera to locate fixture to part under axle Remote Start Handle

54 TTM Application Reference Guide 54 Fixtures Tooling Technologies Manufacturing designs and builds custom work holding solutions and functional fixtures to aid in the assembly process.

55 TTM Application Reference Guide Fixtures 55 Door Striker Fixture Left and Right side

56 TTM Application Reference Guide Fixtures 56 Mirror Drill Fixture Aligns to truck door to drill mirror bolt holes in correct position each time.

57 TTM Application Reference Guide Fixtures 57 ABS Brake System Assembly Fixture Holds and rotates ABS unit to install fittings.

58 TTM Application Reference Guide Fixtures 58 Shock Absorber Fixture Pneumatically expands shock absorbers to install position.

59 TTM Application Reference Guide Fixtures 59 Drop Side Hinge Drill Jig Locates in the Drop Side Panel slot and aligns to drill holes to install panel in correct position.

60 TTM Application Reference Guide Fixtures 60 Frame Spreader Hydraulically Spreads Truck frame to align holes to install bed.

61 TTM Application Reference Guide Fixtures 61 PTO Assembly Jig Holds winch in position to do sub assembly work.

62 TTM Application Reference Guide Fixtures 62 Oil Cooler Assembly Jig Holds Oil Cooler in position to do sub-assembly work.

63 TTM Application Reference Guide Fixtures 63 Electric Motor Transmission Assembly Fixture Transmission is loaded and rotated, Motor is the mounted to transmission, part is rotated to assembly position, removed and installed.

64 TTM Application Reference Guide 64 Assembly Tables Tooling Technologies Manufacturing designs and builds custom sub-assembly tables for safe ergonomic assembly solutions.

65 TTM Application Reference Guide Assembly Tables 65 Truck Ladder Rack Sub-Assembly Table Holds and aligns components for Ladder Rack Assembly and weld operation.

66 TTM Application Reference Guide Assembly Tables 66 Truck Sub-Assembly Table Holds left and right hand components for Sub-Assembly and tightening operation.

67 TTM Application Reference Guide Assembly Tables 67 Valve Assembly Table Holds and Clamps multiples valves for assembly and tightening operation.

68 TTM Application Reference Guide Assembly Tables 68 Truck Actuator Assembly Table Automatically detects right or left hand part, hydraulically clamps and tights 3 bolts in correct sequence.

69 TTM Application Reference Guide Assembly Tables 69 Aerospace Component Assembly Table Two Spindle Assembly for small delicate assembly operation.

70 TTM Application Reference Guide Assembly Tables 70 Motor Vehicle Bumper Prep Table

71 TTM Application Reference Guide Assembly Tables 71 Motor Vehicle Stabilizer Bar Assembly Table

72 TTM Application Reference Guide Assembly Tables 72 Truck Bogey Sub Assembly Table

73 TTM Application Reference Guide 73 Custom WIP Carts/ Dunnage Racks Tooling Technologies Manufacturing designs and builds custom work in process carts and dunnage racks to securely hold and transport parts from one operation to the next.

74 TTM Application Reference Guide Carts/Racks 74 Truck Ladder Rack Cart *Shown without Casters

75 TTM Application Reference Guide Carts/Racks 75 Battery Cart *Shown without Casters

76 TTM Application Reference Guide Carts/Racks 76 Exhaust Pipe Cart *Shown without Casters

77 TTM Application Reference Guide Carts/Racks 77 Leaf Spring Cart

78 TTM Application Reference Guide Carts/Racks 78 PTO Sub Cart *Shown without Casters

79 TTM Application Reference Guide Carts/Racks 79 Bogey Member WIP Cart

80 TTM Application Reference Guide Carts/Racks 80 Bogey Assembly Cart

81 TTM Application Reference Guide Carts/Racks 81 Rear Cross-member Cart

82 TTM Application Reference Guide Carts/Racks 82 Sway Bar Cart

83 TTM Application Reference Guide Carts/Racks 83 V-Rod WIP Cart

84 TTM Application Reference Guide 84 Accessories Tooling Technologies Manufacturing designs and builds nonstandard accessories that are needed in the assembly and manufacture of our customers products.

85 TTM Application Reference Guide Accessories 85 Custom Reaction Bars

86 TTM Application Reference Guide Accessories 86 Anti-Wobble Extensions

87 TTM Application Reference Guide Accessories 87 Custom Brackets

88 TTM Application Reference Guide Accessories 88 Controller Stands

89 TTM Application Reference Guide Accessories 89 Tool Panels

90 TTM Application Reference Guide Accessories 90 Bearing/Cap/Cover Drivers

91 TTM Application Reference Guide Accessories 91 Locating and Alignment Pins

92 TTM Application Reference Guide Accessories 92 Altered and Custom Sockets

93 TTM Application Reference Guide Accessories 93 Custom Machined and Engraved Socket Trays

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