1 ergonomic FORKLIFT vacuum ATTACHMENTs FOR ALL MATERIALS HANDLING FOR LIFTING METAL, WOOD, PLASTIC, STONE, CONCRETE, PAPER, AND MORE In Warehousing, Order Picking, Palletizing, Loading, Conveying, Production. HIGH PERFORMANCE & HIGH CAPACITY ALL-VAC-LIFT VACUUM LIFTING SUCTION CLAMPS all VAC LIFT Overview of SolutionS: WHERE: ALL-VAC-LIFT forklift handling systems are utilized worldwide to expedite the arduous task of transporting materials throughout the complete life cycle maze of transport from factory floors to shipping docks or trucks, and at the site of installation field for end-use placement. The system can work on forklift, aerial lift, crane, straddle, walkie ERGONOMICS <=> ECONOMICS: ALL-VAC-LIFT vacuum handlers allow operators to lift materials rapidly and gently from the top or side surfaces without extraneous ground crew to run slings in and around the work area. Lifting loads up to 25 tons is possible. Ergonomic concerns can be considered and realized for increasing safety in the work environment. Rapid returns on investment due to increased productivity, less down time, and less potential injuries. GENERAL FEATURES: ALL-VAC-LIFT Vacuum lifting solutions reduce load movement quickly to on the order of seconds where full status of the vacuum level of system is apparent to the support machine operator via a high frequency radio controller or cabled pendant with real-time feedback on vacuum level, lift readiness, and more. ALL-VAC-LIFT systems are fabricated for heavy-duty usage and incorporate the highest level of quality and the most advanced technical design on the market. Fuzzy logic control of the vacuum supply which is driven by a vacuostatic battery system saves pump life and extends battery charge cycle, while it eliminates many common problems associated with other legacy systems. ALL-VAC-LIFT lifters add to your production value, safety, and bottom-line savings. LOAD APPLICATIONS & transport MOVEMENT: LOAD MATERIALS HANDLING PAPER, STONE, CONCRETE, METALS, WOODS, PLASTIC, COMPOSITE, FERROUS / NON-FERROUS, POROUS / NON-POROUS; LOAD SHAPES LIFTING PIPE, PLATE, SHEET, PANEL, DOME, ROLLS, COILS, REELS, BOXES, BAGS, SLABS, CARTONS, FLATS, ROUNDS, BARS, ANGLES, TUBES, ETC. LOAD ARTICULATING FLAT LIFTING, TILTING LOADS 90 DEGREES OR FLIPPING 180 DEGREES AND ROTATING LOADS 90 OR 360 DEGREES. COMBINED FUNCTIONALITY OF ROTATING AND TILTING.
2 General Technical Features: all VAC LIFT Lifters For the Transport of Material Supply in it s Complete Life Cycle from Factory to End Use ALL-VAC-LIFT is ideal for the handling of panels of steel, plastic, or other compositions. Unit can be designed for use with a forklift, cranes, back-hoes, front-loaders, HIAB, or aerial lifts. Primary benefits include: Reduced crew size saves labor Improves worker safety in direct process Prevents damage to pipe frequently caused by manual handling and rigging. Shortens handling time, expedites scheduling. Returns savings on Investment by way of technologically advanced design. General Overview Technical Data: Power Supply Self-contained DC or Cabled AC Recharging Re-charger included Lift Duty Cycle AVG: 8 to 20 hours duty Load Carrying Capacity From 100 lbs up to 10 tons Unit Weight From 100 lbs up to 2000 lbs Unit Base Dimensions varies Suction Pads From 300 mm x 300 mm up Vacuum Safety Factor min: 4 : 1 for vertical hold Number of Pads min: 1 Size of Pads varies upon capacity Vacuum Supply Pump is vacuostatic about 0.6 to 0.8 bar range, turning off and on to save power and pump lifespan. Vacuum Attach Release from 2 to 5 seconds Safety Features Vacuum Reservoir, Audible / Visual Alarms, Battery Gauge, Control High Freq. Radio Pendant or Cable. Load Articulation TILT, FLIP, ROTATE. Support Machine Hoist, Forklift, Crane, etc
3 Safety, QUALITY, Performance, TechnologY & Advantages all VAC LIFT inherent and compounding safety features. FORCE SAFETY FACTORS ( as per ASME/ANSI B Guidelines ) - Vacuum hold force tested for minimal safety factor of 2 times the rated load capacity. (THIS MEANS RATED CAPACITY IS ½ ACTUAL CLAMPING FORCE ) - Structural safety factor designed to 4 or 5 times the rated load capacity. AUDIO-VISUAL VACUUM STATUS ALARM SYSTEMS: - Vacuum Level Sensors - Vacuum Gauge - Green lamp, operating when the vacuum level is over 75% - Klaxon horn & 1 flashing red lamp, operating when vacuum drops under 75%. - Complete integration with safety reservoir with controls and the above indicators. ADVANTAGEOUS TECHNOLOGY FEATURES AND OPTIONS : - Safety reservoir serves as load beam simultaneously. - High Frequency radio controller or cabled pendant available. - System designed to hold panel with un-powered vacuum supply greater than 1 hour. - System designed to hold loads with vacuum supply under battery power greater than 1 day. - Battery system is free from vibrating diesel generators or any outside power source. - System will not pick up loads when vacuum seal criteria is not sufficient for lift. - Vacuostatic circuitry prolongs pump life and extends duty lift cycle of battery pack. - Load sensors prevent accidental release unless load is supported underneath. LIFT PERFORMANCE ATTRIBUTES: ELECTRIC BATTERY LIFTERS o 1 RECHARGE PER LIFTS MINIMUM. o SELF CONTAINED o TILTING COMPONENTS 1MINUTE WORK, 9 MINUTES REST. o CAPACITIES FROM 200 LBS TO 20 TONS. o POWERED ROTATION, FLIPPING, TILTING, ETC ELECTRIC AC LIFTERS o 110 VOLTS UP TO 460 V AC DEPENDING ON PUMP REQUIRED. o CONTINUOUS DUTY o VARIETY OF PUMP TYPES o POWERED ROTATION, FLIPPING, TILTING, ETC INSTALLATION MAINTENANCE AND WARRANTY DETAILS:?INSTALLATION - NONE REQUIRED?MAINTENANCE MINIMIZED.?COMMISSIONING TO BE CARRIED OUT BY CUSTOMER.?GUARANTEE: 12 MONTHS PERIOD FROM DATE OF COMMISSIONING,?COVERING: FAULTY CONSTRUCTION AND/OR PARTS.?FINISHING: ALL STEEL PARTS, PRIMERED AND PAINTED IN SAFETY COLORS.?SPARES LIST INCLUDE: LINE FILTER, HOSING, PUMPS VANES, SUCTION PAD SEAL MATERIAL, VALVES, CLAMPS.
4 Power Rotation Power Tilting Systems all VAC LIFT MODEL VLB-P-X-C-PTPR POWER TILTER POWER ROTATOR For Articulating Metals, Stones, Glass, Panels Wood, Drums, Pipes, Slabs, etc. ALL VAC LIFT is ideal for articulation and handling of various materials. Unit is designed for use with a forklift, aerial lift, or other support cranes. Primary benefits include: Reduced crew size saves labor Improves worker safety in load transport process Prevents damage to materials frequently caused by manual handling and rigging. Shortens installation time, expedites scheduling Returns savings on Investment Technical Data: MODEL VLB-P-X-PTPR Power Supply 24 volt DC self-contained Recharging Re-charger included Lift Duty Cycle min: 75 lifts per charge Load Carrying Capacity up to 5500 kgs / lbs Unit Weight 225 kgs / 450 lbs Unit Base Dimensions 1.0 m x 1.0 m x 0.45 m Suction Frame min. 2.0 m x 1.0 m Vacuum Safety Factor Min 4 : 1 Number of Pads min. 2 heavy duty or more Size of Pads min. 300 mm x 300 mm Vacuum Supply Pump is vacuostatic about 0.6 to 0.8 bar range, turning off and on to save power and pump lifespan. Vacuum Attach Release from 2 to 5 seconds Safety Features Vacuum Reservoir, Audible/Visual Alarms, Battery Gauge, Control High Freq. Radio Pendant Load Articulation Power Tilt / Power Rotate 90 degrees or 180 degs in seconds! Support Machine Hoist, Forklift, Crane, etc.
5 180 Degree Power Flipping Systems all VAC LIFT MODEL VL-P-X-C-FLIP POWERED FLIPPING SYSTEM For Rapid and Easy Manipulation of Loads ALL VAC LIFT is ideal for flipping and handling of Stone, Glass, Metal, Panel, Wood, etc regardless of composition. Unit is designed for use with a forklift, straddle, walkie, or other support cranes. Primary benefits include: Reduced crew size saves labor Improves worker safety in transport process Prevents damage to loads frequently caused by manual handling and rigging. Shortens installation time, expedites scheduling Returns savings on Investment Technical Data: MODEL VL-P-X-FLIP Power Supply (B OR E ) DC battery or AC cable Recharging Re-charger included Lift Duty Cycle continuous Load Carrying Capacity From 100 lbs to 10 tons. Unit Weight From 175 kgs or 350 lbs Unit Base Dimensions Varies up design. Suction Frame min. 2.0 m x 1.0 m Vacuum Safety Factor Min 4 : 1 Number of Pads min. 2 heavy duty or more Size of Pads min. 300 mm x 300 mm Vacuum Supply Pump is vacuostatic about 0.6 to 0.8 bar range, turning off and on to save power and pump lifespan. Vacuum Attach Release from 2 to 5 seconds Safety Features Vacuum Reservoir, Audible/Visual Alarms, Battery Gauge, Control High Freq. Radio Pendant Load Articulation Powered 180 degree flipping in 45 seconds Support Machine Hoist, Forklift, Crane, etc.
6 Power Tilting Systems all VAC LIFT MODEL VLB-P-X-C-PT POWER TILTER For Lifting and Tilting 90 degrees Metals, Stones, Glass, Panels, Wood Boards, Drums, etc. ALL VAC LIFT is ideal for tilting and handling of various materials. Unit is designed for use with a forklift, aerial lift, or other support handlers. Primary benefits include: Reduced crew size saves labor Improves worker safety in load transport process Prevents damage to materials frequently caused by manual handling and rigging. Shortens load movement, expedites scheduling Returns savings on Investment Technical Data: MODEL VLB-P-X-C-PT: Power Supply 24 volt DC self-contained Recharging Re-charger included Lift Duty Cycle min: 75 lifts per charge Load Capacity ( C ) up to kgs / 10 tons Unit Weight From 225 kgs upwards Unit Base Dimensions 1.0 m x 1.0 m x 0.45 m Suction Frame min. 2.0 m x 1.0 m Vacuum Safety Factor Minimum 4 : 1 Number of Pads (P) min. 2 heavy duty or more Size of Pads min. 300 mm x 300 mm Vacuum Supply Pump is vacuostatic about 0.6 to 0.8 bar range, turning off and on to save power and pump lifespan. Vacuum Attach Release from 2 to 5 seconds Safety Features Vacuum Reservoir, Audible/Visual Alarms, Battery Gauge, Control High Freq. Radio Pendant Load Articulation Power Tilt / Power Rotate 90 degrees or 180 degs in seconds! Support Machine Hoist, Forklift, Crane, etc.
7 CUSTOM DOUBLE ROTATOR SYSTEMS all VAC LIFT MODEL VLB-P-X-C-2pr-boom DUAL POWER ROTATOR BOOM Lifting and Dual Articulating Rotation of Slabs, Panels, Blocks, Sheets, etc. ALL VAC LIFT is ideal for the handling of panels or slabs of stone, steel, plastic, or other compositions. Expedite your material handling process in seconds. MODEL VLB-P-X-C-2pr-boom Technical Data: MODEL VLB-P-X-C-2PR-BOOM: Power Supply Self-contained DC Recharging Re-charger included Lift Duty Cycle AVG: 75 lifts minimum per charge Load Carrying Capacity From 100 lbs up to 5 tons Unit Weight From 100 lbs up to 2000 lbs Unit Base Dimensions varies Suction Pads From 300 mm x 300 mm up Vacuum Safety Factor min: 4 : 1 Number of Pads min: 1 Size of Pads varies upon capacity Vacuum Supply Pump is vacuostatic about 0.6 to 0.8 bar range, turning off and on to save power and pump lifespan. Vacuum Attach Release from 2 to 5 seconds Safety Features Vacuum Reservoir, Audible / Visual Alarms, Battery Gauge, Control High Freq. Radio Pendant or Cable. Load Articulation DUAL ROTATION IN SECONDS. Support Machine Hoist, Forklift, Crane, etc
8 Applications & Case Study OvervieW: HANDLING STONE, PRECAST, METALS, PANELS, GLASS, WOOD, PLASTIC, COMPOSITE, PAPER, CARDBOARD, DRUMS, ETC. VLB-2P-0X-1100-PT stone VLB-2P-0X-500-flaT wood VLB-8P-4X-1500-PT VLB-4P-2X-1250-PT VLB-2P-0X-1100-drum
9 Case Study Overview (cont d) Robust Dual Function Crane and Forklift ALL-VAC-LIFT systems Capacities available up to 20 tons handling metals, concrete, stones, etc. Self contained battery operation with vacuum reservoir tank with dual compatibility mounting to crane hoist or forklift in seconds. Units can be designed to lift and tilt on crane or forklift VLB-2P-0X-1100-POWER TILTER - CRANE & FORKLIFT Power Tilter MODEL VLB-2P-0X-1100lbs-PT shown on hoist and forklift. VLB-5P-0X flat - CRANE & Forklift mount Power Lifter MODEL VLB-5P-0X-11000lbs-FLAT on hoist and forklift.
10 Portable coil roll & reel SYSTEMS all VAC LIFT MODEL VLB-P-X-C-cOIL COIL ROLL & REEL LIFTERS Lifting and Articulating of Coils, Reels, & Rolls of metals, papers, etc ALL VAC LIFT is exceptional for the handling of rolls, coils, and reels. Expedite your material handling process in seconds in warehousing, production, or shipping. VLB-3P-X-600- COIL PORTABLE
11 Model Selection & Load Specification GENERAL MODEL GUIDE: VLE-P-X-C-TYPE WHERE VLE = VAC LIFT ELECTRIC POWERED WHERE E IS AC OR DC BATTERY (self-contained). WHERE P = NUMBER OF PADS WHERE X = NUMBER OF CROSSARMS WHERE C = CAPACITY FROM 100 LBS TO 20 TONS. WHERE TYPE DEFINES LOAD ARTICULATION: POWER TILTER: VLE-P-X-C PT_ POWER TILTER POWER ROTATOR: VLE-P-X-C PTPR_ POWER FLIPPER: VLE-P-X-C FLIP_ STRAIGHT HORIZONTAL LIFTER: VLE-P-X-C FLAT_ Pad Selection, Options and Support Machine Types Pads are designed to take load weight capacity and overhang length into consideration. Minimum safety factor of 2 is mandatory by ASTM/ANSI design guidelines B Typically pads can lift variety of materials with porosity taken into consideration. Units can be designed to work on crane, forklift, aerial lift, hoist, and more. EXAMPLE OF LIFTER SPECIFICATION: VLB-4P-2X-2000 LBS-FLAT (Battery Operated 4 pad 2 crossarm 2000lbs capacity unit for flat horizontal lifting only )
12 PROJECT APPLICATION REQUEST FORM THIS FORM IS AVAILABLE ON LINE AT COMPANY NAME: WEB SITE: CONTACT NAME 1: CONTACT NAME 2: S: PHONE: FAX: CELL/PAGER: COMPLETE ADDRESS: PROJECT NOTES: LOAD TYPE: MATERIAL AND SHAPE MAX LOAD SIZE: MIN LOAD SIZE: THICKNESS RANGE: LIFT DUTY CYCLE # OF LIFTS PER HOUR = MAX LOAD WEIGHT: L X W L X OD X ID L X W L X OD X ID SUPPORT MACHINE: TILTING ( 0, 90, 180 ): ROTATION: ( 0, 90, 360): LOAD TRAVEL LENGTHS: POWER TYPE: LOAD POROSITY: CRANE PACKAGE TYPE: CRANE SPECIFICATIONS: CRANE FORKLIFT BOTH OTHER VERTICAL = HORIZONTAL = BATTERY AC AIR SELF JIB BRIDGE OVERHEAD PORTABLE HOIST GANTRY SPECIAL REQUESTS:
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