Solatube Brighten Up Series

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1 Soltue Brighten Up Series Soltue 60 DS Dylighting System Soltue 90 DS Dylighting System Instlltion Instructions 8 Prts List * Quntity Dome with Ryender 3000 Technology (). Shock Inner Dome* 8 Roof Flshing (pitched or no pitch) () 3 Top Tue Assemly including: Dome Ring, Dome Ring Sel, Spectrlight Infinity Top Tue with Angle Adpter. () 4 Spectrlight Infinity 6 in (400 mm) Extension Tue (not included in some kits, see lel on ox) () 8c 5 Bottom Tue Assemly including: Spectrlight Infinity Bottom Tue with Angle Adpter, Ceiling Ring () 3 8d 6 Effect Lens () 7 Diffuser () Sel nd Fsteners. Dome Ring Screws - #8 X in (5 mm) (5). LightTrcker Reflector () c. Flshing Screws - #0 X in (5 mm) (8) 8 d. Roof Selnt () e. Expnsion Joint Sel () f. Tue Screws - #8 X 9/6 in (4 mm) (0) 4 8e g. Foil Tpe - in (5 mm) X 8 ft (5.5 m) roll () h. Drywll Screws - #6 X 5/8 in (40 mm) (4) Required Tools: Keyhole Sw 8f Ser or Reciprocting Sw Hmmer 5 8g Flt Br Utility Knife Tpe Mesure Culking Gun Screw Gun with Phillips Hed Lumer Cryon Mgnetic Compss 6 8h Required Sfety Equipment 7 *Components shown not included in ll kits, see lel on ox. * High Velocity Hurricne Zones: Shock Inner Dome must e instlled with dome. To meet HVHZ requirements, use six inch no pitch flshing or pitched flshing with four inch turret extension. For the most current Instlltion Instructions, plese visit Soltue Interntionl, Inc. 0 Ok Ridge Wy Vist, CA T: 888.SOLATUBE 04 Soltue Interntionl, Inc. Prt No v.7

2 WARNING Do not proceed with the instlltion until you hve red the entire instructions, including these wrnings. (Use of mterils or methods not uthorized y Soltue Interntionl will result in n invlid wrrnty.) Soltue Interntionl, Inc. (seller) ssumes no responsiility or oligtion whtsoever for the filure of n rchitect, contrctor, instller, or uilding owner to comply with ll pplicle lws, ordinnces, uilding codes, electricl codes, energy codes, fire nd sfety codes nd requirements, roof wrrnties nd dequte sfety precutions. Instlltion of this product should e ttempted only y individuls skilled in the use of the tools nd equipment necessry for instlltion. Protect yourself nd ll persons nd property during instlltion. If you hve ny dout concerning your competence or expertise, consult qulified expert efore proceeding. Instll t your own risk! Soltue product instlltions my e dngerous nd include the potentil for deth, personl injury nd property dmge. The hzrdous conditions include ut re not limited to the following: During instlltion, the Soltue Dylighting System s reflective tues my focus sunlight, cusing intense het or fire. Remove protective film only fter the prts hve een instlled. Prior to nd during instlltion, do not leve tues in contct with comustile mterils or unttended, especilly ner direct sunlight. Avoid skin urns. Soltue Dylighting System nd Solr Str products my hve shrp edges. Alwys wer lether or cnvs gloves while hndling nd instlling products. Soltue product instlltions require climing nd working t dngerous heights, including on ldders, scffolding, roofs nd in ttic spces. Risk of deth, personl injury nd property dmge my result from fll, or from flling ojects. Use extreme cution to minimize risk of ccidentl injury, including, ut not limited to the following procedures: Cler re elow your work spce of ll people, nimls nd other items. Avoid working on surfces tht re slippery or wet. Use foot-wer with excellent trction. Use only strong, well supported ldders. Work only in clm dry wether. When in the ttic, ensure tht your weight is supported t ll times with structurlly sound frming; drywll mteril is not designed to crry person s weight. To reduce the risk of fire, electric shock, nd personl injury, sic sfety precutions should lwys e followed when using electric tools, including lwys wering sfety goggles or other suitle eye protection, nd ensuring work re is cler of ll electricl wires, gs pipes, wter pipes, nd other ostcles. When working in the ttic or other dusty res, use of msk or respirtor is recommended to void lung irrittion. Attic spces my e drk, confined, nd suject to extreme tempertures. Bewre of shrp protruding ojects. Do not ttempt instlltion without hving someone within rnge of your voice or close enough to come to your id if necessry. Soltue products re not designed to withstnd the weight of person, tools or other ojects. Wlking or plcing ojects on the system could cuse personl injury nd property dmge. If the product is dmged, the structurl cpcity my e wekened; therefore the system should e repired immeditely. For sfe instlltion nd use, do not devite from these instlltion instructions. Additionl support is recommended for long verticl nd ll horizontl tue runs. Review locl uilding requirements nd consult with pproprite uilding code officil for proper mteril nd plcement of dditionl support. Avoid glvnic rection (corrosion) if dissimilr metls re used. Electricl Components Before instlling, servicing, or clening unit, switch power off t service pnel nd lock service pnel to prevent power from ecoming switched on ccidentlly. When the service disconnecting mens cnnot e locked, securely fsten prominent wrning device such s tg to the service pnel. Re-Roofing Soltue products require specil cre if removed for re-roofing. In order to ensure proper removl nd re-instlltion, plese contct your Soltue Interntionl representtive. Plese refer to the instlltion tips for the pproprite product elow: Dylighting Systems Instlltion Tips These instructions re step-y-step guide for the instlltion of Soltue Dylighting System in the following conditions. For other roof types, plese contct your Soltue Interntionl representtive for dditionl informtion. Built Up Flt Roof - Single Ply/Memrne - Asphlt Shingle - Low/No Pitched - Pitched - Prefricted Curs - Metl Roof Pnels For the most current Instlltion Instructions, plese visit Soltue Interntionl, Inc. 0 Ok Ridge Wy Vist, CA T: 888.SOLATUBE 04 Soltue Interntionl, Inc. Prt No v.7

3 Dylighting Systems Instlltion Tips (Continued) Allow t lest -3 hours for the instlltion, prticulrly if this is your first instlltion. During the dy, turn off ll the lights in the room to see how much nturl light comes in through the windows, nd determine the est position for the Soltue Dylighting System. To light specific re, plce the system over the re, not in the center of the room. This will prevent the desired re from eing shded y tll ojects in the room. Mesure the distnce etween the roof nd the ceiling. If you don t hve enough tuing, contct your Soltue Interntionl representtive for dditionl tuing. Avoid roof loctions shded y trees, ridges nd chimneys, or ner wter chnnels or vlleys. Also void roof res with ostructions such s fire sprinklers, HVAC equipment, gs, wter or drin pipes, ir ducts or flues nd mke sure tht the roof is dequte to endure n instlltion without dmging its wterproofing properties or wekening the uilding structure. All dhesives, sels nd tpes re recommended to e pplied to clen nd dry surfce t minimum of 70 F ( C) for mximum performnce. Foil tpe contins pressure sensitive dhesive nd pressure must e pplied t ll sems for proper onding. Foil tpe is not intended for use s structurl support of the extension tues. For structurl integrity use mnufcturer supplied fsteners on ll overlpping extension tue joints. Uninstlled product tht is stored nd exposed to excessive het nd or humidity cn experience dmge. Store product prior to instlltion in cool dry plce. Dylight Dimmer Instlltion Tips Instll Soltue Dylight Dimmer only on properly ligned Soltue Dylighting System. Use only UL recognized components pproved for this listing. Light Add-On Kit Instlltion Tips This product is to e instlled y qulified electricins only. Disconnect power efore instlltion. FOR USE IN NON-FIRE-RATED INSTALLATIONS ONLY. Thermlly protected TYPE IC (insultion my contct housing). ACCESS ABOVE CEILING REQUIRED. SUITABLE FOR DAMP LOCATIONS. Use only s component of Soltue Dylighting System products. MIN. 60 C SUPPLY CONDUCTORS. Intended for instlltion with ½ in (.7mm) minimum spcing from the fixture to cvity surfces (side wll nd overhed uilding memer) nd in (5.4mm) minimum spcing to djcent fixtures. Blinking light my indicte improper lmp wttge or type, or insultion is too close to fixture, or other condition cusing overheting. Cution Risk of fire nd electricl shock. Most dwellings uilt efore 985 hve supply wire rted 60 C. To reduce the risk of fire, use only: Fluorescent Lmps, Medium Bse - 3 Wtt Mximum, Mximum Overll Length (MOL) 4 3/4 in (0 mm) Compct Fluorescent (4 Pin Qud Tue) 6 Wtt only Minimum thickness of metl tuing is 0.08 in (0.47mm) Ventiltion Add-On Kit Instlltion Tips See Ventiltion Add-On Kit instlltion instructions for tips. Solr Str Attic Ventiltion Instlltion Tips Keep Solr Str solr pnels covered until product is mounted nd seled to roof. Cover solr pnel whenever motor, fn, or unit is to e serviced. Fn lde is controlled y the solr pnel nd my ecome opertionl when pnel is exposed to sunlight. Solr Str products re designed for generl ventiltion purposes only. Do not exhust ny hzrdous mterils or gses such s flmmle, explosive or incendiry mterils. Solr Str products hve n ungurded fn lde. Do not use Solr Str products in res tht re esily ccessile. Cution Cron monoxide my e drwn into house or ttic spce with the opertion of Solr Str products if fuel-urning equipment is not serviced or monitored regulrly. Cron monoxide (CO) is colorless, odorless gs tht cn e hzrdous to your helth nd my cuse deth. Fuel-urning equipment must hve proper ventiltion, Solr Str products re not designed to provide ventiltion for fuel-urning products. For the most current Instlltion Instructions, plese visit Soltue Interntionl, Inc. 0 Ok Ridge Wy Vist, CA T: 888.SOLATUBE 04 Soltue Interntionl, Inc. Prt No v.7 3

4 Mrk Ceiling nd Roof Loction Between Joists nd Rfters Using Nils. Cut Ceiling Hole. Minimum clernce of 5 3/8 in (40 mm) for 60 DS nd 7 3/8 in (90 mm) for 90 DS etween nil hole center nd joist. Roof Nil Nil 60 DS 5 3/8 in (40 mm) 90 DS 7 3/8 in (90 mm) 60 DS Ø 0 3/4 in (75 mm) 90 DS Ø 4 3/4 in (375 mm) Ceiling c Center on Nil nd Trce Inside Flshing Bse 3 Cut Roof Opening / in (.7 mm) Cut Line; / in (3 mm) Outside Trced Line Nil Trced Line 4 Remove Roof Shingles 5 Set Flshing Roof Underlyment Roof Underlyment Roof Selnt (3/8 in (0 mm) thick) 4 For the most current Instlltion Instructions, plese visit Soltue Interntionl, Inc. 0 Ok Ridge Wy Vist, CA T: 888.SOLATUBE 04 Soltue Interntionl, Inc. Prt No v.7

5 6 Fsten Flshing to Roof nd Replce Shingles 7 Align Dome Ring nd Flshing Holes Flshing Screw Roof Underlyment 8 Align Top Tue Angle with Ceiling Opening 9 Remove nd Tpe Top Tue Tpe ll sems. 0 Fsten Top Tue to Flshing* Dome Instlltion Reflective side of LightTrcker Reflector fces South in Northern Hemisphere (North in Southern Hemisphere). Align nd snp dome into plce engging ll four snps. Dome Ring Screw c LightTrcker Reflector Remove Protective Liner Shock Inner Dome for HVHZ Remove Protective Liner *For HVHZ dip screw threds in selnt For the most current Instlltion Instructions, plese visit Soltue Interntionl, Inc. 0 Ok Ridge Wy Vist, CA T: 888.SOLATUBE 5 04 Soltue Interntionl, Inc. Prt No v.7

6 Insert Bottom Tue Align nd mesure tue run. Minimum Overlp t Tue Sems / in (38 mm) Minimum Overlp t Tue Sems / in (38 mm) Tue length mesurements should e equl. 3 Assemle nd Instll Tue Run Use notches to crete tpered tue. Apply pressure to tpe for proper onding Remove Protective Liner Minimum Overlp t Tue Sems / in (38 mm) c d g Tue Screw e Foil Tpe f Expnsion Joint Sel h Insert ottom tue ssemly into top tue; do not tpe sem.* *Tpe sem for commercil instll with suspended ceiling. 6 For the most current Instlltion Instructions, plese visit Soltue Interntionl, Inc. 0 Ok Ridge Wy Vist, CA T: 888.SOLATUBE 04 Soltue Interntionl, Inc. Prt No v.7

7 4 Fsten to Ceiling Use drywll screws if fstening clmps do not engge ceiling. For cold wether climtes, pply ltex culking to ceiling ring to minimize ir trnsfer. Cold Wether Option Remove Protective Liner c Fstening Clmp d Drywll screw if necessry 5 Instll Effect Lens nd Diffuser Diffuser Effect Lens c 6 Now you cn enjoy the enefits of your Soltue Dylighting System nd the high performnce, nturl lighting it provides. Plese refer to the following section for list of lterntive flshings nd ccessories. For the most current Instlltion Instructions, plese visit Soltue Interntionl, Inc. 0 Ok Ridge Wy Vist, CA T: 888.SOLATUBE 7 04 Soltue Interntionl, Inc. Prt No v.7

8 Cur Mounted Flshing Instlltion Instructions Appendix Prts List 90 DS (4 in/350 mm) Cur Mounted Flshing (Inside Dimension 7 in (685 mm) X 7 in (685 mm)) Quntity () Additionl Mterils nd Tools Quntity Roof Selnt () Flshing Screws #0 X in (50 mm) (8) Apply Selnt to Cur Instll Cp on Cur Cur y Others (llow for counter flshing roofing mteril) 7 in (685 mm) inside dimension 7 in (685 mm) inside dimension 3 Fsten Flshing to Cur Flshing Screw *For HVHZ pply 4 more screws to cur cp. 8 For the most current Instlltion Instructions, plese visit Soltue Interntionl, Inc. 0 Ok Ridge Wy Vist, CA T: 888.SOLATUBE 04 Soltue Interntionl, Inc. Prt No v.7

9 Cur Cp Flshing Insultion Instlltion Instructions Appendix Prts List Quntity 90 DS (4 in/350 mm) Cur Insultion (4) Additionl Mterils nd Tools Quntity Roof Selnt () Foil Tpe () Apply Selnt to Underside of Cur Cp Instll Insultion Apply mtte side of insultion to Cur Cp surfce. 3 Apply Foil Tpe to Sems For the most current Instlltion Instructions, plese visit Soltue Interntionl, Inc. 0 Ok Ridge Wy Vist, CA T: 888.SOLATUBE 9 04 Soltue Interntionl, Inc. Prt No v.7

10 Universl Tile Flshing Instlltion Instructions Appendix (with Bse Flshing) Prts List Quntity Additionl Mterils nd Tools Quntity Tile Flshing (Pitched or No Pitch version) () Bse Flshing (Pitched or No Pitch version) () Aluminum L rcket (4) Roof Selnt () Flshing Screws #0 X in (50 mm) screws (8) 3 Tile Grinder () 3 #8 X /4 in (6 mm) screws (8) Note: These instructions re for non-hvhz res only. Contct Soltue Interntionl representtive for recommendtions in HVHZ res. Cution: The use of Portlnd Cement sed mstic, grout, or lkline mterils will cuse dmge to the luminum flshing. Remove Tiles. Center on Nil nd Trce Inside Flshing Bse. Cut Roof Opening Cut Line; / in (3 mm) Outside Trced Line Nil Trced Line Nil 3 Set Bse Flshing 4 Fsten Flshing to Roof Flshing Screw Roof Selnt (3/8 in (0 mm) thick) 0 For the most current Instlltion Instructions, plese visit Soltue Interntionl, Inc. 0 Ok Ridge Wy Vist, CA T: 888.SOLATUBE 04 Soltue Interntionl, Inc. Prt No v.7

11 5 6 Set Universl Tile Flshing Bend front edge of Universl Tile Flshing to fit shpe of roof tiles. Fsten Universl Tile Flshing to Bse Flshing #8 X /4 in (6 mm) Screw Bse Flshing Universl Tile Flshing 7 Cut nd Replce Roof Tiles 8 Secure Flshing to Tile L-rcket Flshing Edge c #8 X /4 in (6 mm) Screw For the most current Instlltion Instructions, plese visit Soltue Interntionl, Inc. 0 Ok Ridge Wy Vist, CA T: 888.SOLATUBE 04 Soltue Interntionl, Inc. Prt No v.7

12 Flt Roof Instlltion Instructions Appendix Prts List Quntity Roof Flshing (no pitch) () Flshing Screws - #0 X in (5 mm) (8) Additionl Mterils nd Tools Quntity Stright Edge () Roof Selnt () Center on Nil. Trce Inside nd Outside Flshing Perimeter. Cut Roof Opening Flshing Perimeter Cut Line; / in (3 mm) Outside Trced Line Nil Nil Trced Line 3 Apply Selnt to Roof nd Flshing 4 Set Flshing Roof Selnt 3/4 in (0 mm) thick Roof Selnt 3/4 in (0 mm) thick For the most current Instlltion Instructions, plese visit Soltue Interntionl, Inc. 0 Ok Ridge Wy Vist, CA T: 888.SOLATUBE 04 Soltue Interntionl, Inc. Prt No v.7

13 5 Fsten Flshing to Roof 6 Apply Selnt nd Spred Evenly Using Stright Edge Flshing Screw Roof Selnt 3/4 in (0 mm) thick Stright Edge Flshing Insultor Instlltion Instructions Appendix Prts List Quntity Flshing Insultor () Foil Tpe (8) Wrning: Do not expose Flshing Insultor to direct flme. Additionl Mterils nd Tools None Quntity Center Flshing Insultor on Flshing Bse. Apply Foil Tpe. Apply pressure to foil tpe for proper onding. Return to min instruction set to complete flshing instlltion. For the most current Instlltion Instructions, plese visit Soltue Interntionl, Inc. 0 Ok Ridge Wy Vist, CA T: 888.SOLATUBE 3 04 Soltue Interntionl, Inc. Prt No v.7

14 Turret Extension Instlltion Instructions Appendix Prts List Quntity Turret Extension in (50 mm) or 4 in (00 mm) () Additionl Mterils nd Tools Quntity Roof Selnt () /4 in (6 mm) screws (4) Apply Selnt to Flshing nd Inside of Turret Extension Plce Turret Extension over Flshing nd Fsten /4 in (6 mm) Screw c Dome Edge Protection Bnd Instlltion Instructions Appendix Prts List Quntity Dome Edge Protection Bnd () Additionl Mterils nd Tools None Quntity Plce Dome Edge Protection Bnd Over Flshing Secure Dome Edge Protection Bnd With top tue instlled, lign with dome ring spcers nd snp into plce. Bend ts up prior to instlltion 4 For the most current Instlltion Instructions, plese visit Soltue Interntionl, Inc. 0 Ok Ridge Wy Vist, CA T: 888.SOLATUBE 04 Soltue Interntionl, Inc. Prt No v.7

15 0-90 Degree Extension Tue Instlltion Instructions Appendix Prts List Quntity 0-90 Degree Extension Tue () Tue Screws - #8 X 3/4 in (0 mm) (4) 3 Foil Tpe - in (5 mm) X 6 ft ( m) (4) Additionl Mterils nd Tools None Quntity Instll 0-90 Degree Extension Tue Instll only etween the top tue nd n extension tue or two extension tues. c Foil Tpe Tue Screw Minimum overlp t tue sems / in (38 mm) Apply pressure to tpe for proper onding Additionl structurl support my e required for horizontl tue runs. Consult locl uilding code. For the most current Instlltion Instructions, plese visit Soltue Interntionl, Inc. 0 Ok Ridge Wy Vist, CA T: 888.SOLATUBE 5 04 Soltue Interntionl, Inc. Prt No v.7

16 Soltue Brighten Up Series Accessories Add more function y upgrding your Soltue Dylighting System with ny of these gret ccessories. Light Add-On Kit When equipped with light dd on kit, the Soltue Dylighting System provides the convenience of switched light for night time use. Aville in n energy efficient compct fluorescent design tht meets Cliforni Title 4 requirements nd in universl fixture. Dylight Dimmer Becuse you don t need 00% of the light 00% of the time, the innovtive Soltue Dylight Dimmer esily controls the mount of dylight entering room with the convenience of switch. Our ptented vrile utterfly ffle controls the light output. Ventiltion Add-On Kit The Soltue 60 DS is ville with n optionl Ventiltion Add-On Kit. When comined with this innovtive ccessory, the -in- ceiling fixture minimizes ceiling penetrtions for more ttrctive look. Flshing Insultor This insulting mteril helps to reduce condenstion in cold climtes when the flshing is exposed to humid interior spce. The insultor is ffixed to the flshing se nd the top tue slips through the opening, which provides sel etween the interior nd metl flshing. Metl Roof Instlltion Kit Order this kit for instlltion of Soltue 60 DS or 90 DS flshing onto stnding sem metl roof. Universl Tile Flshing (for pplictions without se flshing) The Universl Tile Flshing integrtes semlessly with most tile profiles. The mllele flshing skirt, ville with pitched or no pitch turret, esily dpts to the shpe of the tile. Dome Upgrde Kit Upgrde n older Soltue product to tke dvntge of Soltue s ptented Ryender 3000 Technology. The dome upgrde kit is instlled without removing previous flshing or tuing. Re-Roofing Recommendtions Soltue products require specil cre if removed for re-roofing. Refer to the Soltue Re-Roofing Recommendtions to ensure proper removl nd re-instlltion. Not ll items ville for ll mrkets. Contct your Soltue Interntionl representtive for vilility. 6 For the most current Instlltion Instructions, plese visit Soltue Interntionl, Inc. 0 Ok Ridge Wy Vist, CA T: 888.SOLATUBE 04 Soltue Interntionl, Inc. Prt No v.7

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