New Production Technologies in Aerospace Industry

Transcription

1 New Production Technologies in Aerospace Industry Machining Innovations Conference Agenda September 18 th 2013 from 11:30 a.m. September 19 th 2013 until 2:30 p.m.

2 Program Overview Guided Tour through the Produktionstechnische Zentrum Hannover Session 1 Manufacturing Technology Keynote Speeches Session 2 Scientific Presentations September 18 th Dipl.-Ing. Hans-Joachim Peters Chairman of the Machining Innovations Network e. V. Head of Core Business Unit Part Production, Premium AEROTEC GmbH Dear Sir or Madam, Prof. Dr.-Ing. Berend Denkena Member of the Board of the Machining Innovations Network e.v., Head of Institute of Production Engineering and Machine Tools, Leibniz Universität Hannover Session 3 Machine Tool Technology Keynote Speeches Session 4 Planning and Organization Postersession September 19 th The aerospace industry is characterized by a high degree of research intensity and rapid developments. Due to this, aerospace industry has a high strategic importance in the development of innovative technologies. Agenda EMO Guided Tour The Institute of Production Engineering and Machine Tools, in cooperation with the Machining Innovations Network, presents in 2013 the Machining Innovations Conference New Production Technologies in Aerospace Industry. A total of 26 experts from industry and science will report on two halfdays in plenary and technical presentations of the latest innovations and trends. For the second time the event takes place in conjunction with the EMO Hannover. For the first time in the 13 year history of the conference, scientific presentations will be presented with the latest research results on the key topics of the conference in an extra session. We are looking forward to a lively exchange with you. Hans-Joachim Peters Berend Denkena The conference will be hold on two half days on September 18th the morning of September 19th, the participants will have the possibility to visit the EMO 2013 as well. Additionally there will be a framework program including a guided tour through the Produktionstechnische Zentrum Hannover, a conference dinner and guided tours through the EMO September 18 th : Morning: Afternoon : Evening: September 19 th : Morning: Afternoon: Guided Tour through Produktionstechnische Zentrum Hannover with Live -Demonstrations 1. half day of conference with presentation for Session 1 und 2 Conference Dinner 2. half day of conference with presentation for Session 3 und 4 EMO-Guided Tours

3 EMO Hannover International Trade Fair of Metalworking From September 16th to 21st 2013, international manufactures of production technology present Intelligence in Production at the EMO Hannover The world s leading trade fair for metalworking shows the full spectrum of modern metal processing, which is the heart of each industrial production. The latest machines, plus efficient technical solutions, product support services, sustainability in production and more are presented. The focus of the EMO Hannover is on metal cutting and forming machine tools, manufacturing systems, precision tools, automated material flows, computer technology, industrial electronics and accessories. The visitors come from all major industrial sectors, such as machinery and equipment, automotive industry and its suppliers, aviation and space technology, precision mechanics and optics, shipbuilding, medical engineering, tool and mold construction, steelwork and lightweight construction. EMO Hannover is the most important international meeting place for the world s manufacturing technologies. It positions itself as the world s leading trade fair for metalworking including being an innovation and trend forum for the industry. This, of course, shows first and foremost in the products of the exhibitors, but also in the high-profile concomitant events. Thus the conference New Production Technologies in Aerospace Industry organized by the IFW Hannover is taking place there for the second time. Suitable for the motto of the EMO Intelligence in Production the VDMA organizes the congress More Intelligent Production. In the context of the EMO the market of India is focused particularly exhibitors are expected for the EMO Hannover percent do not come from Germany, but from 39 countries around the world. The last fair trade in 2011 was visited by approximately visitors from over 100 countries. Program Guided Tour through the Produktionstechnische Zentrum Hannover 9:00 a.m. Welcome Address to Guided Tour of PZH. Prof. Dr.-Ing. Berend Denkena, Member of the Board Machining Innovations Network e.v., Head of Institute of Production Engineering and Machine Tools (IFW), Leibniz Universität Hannover 9:15 a.m. Live presentations in the Machining and Machine Tool Laboratory 10:15 a.m. Transfer to fairground via shuttle service or own vehicle Seminarprogram September 18 th 11:30 a.m. Welcome Address. Hans-Joachim Peters, Chairman of the Machining Innovations Network e.v., Head of Core Business Unit Part Production, Premium Aerotec GmbH 11:40 a.m. Welcome Address. Prof. Dr.-Ing. Berend Denkena, Head of Institute, IFW, Leibniz Universität Hannover 12:10 p.m. Advanced Materials Science for Metalcutting Tooling for Aerospace Applications. Bernard North, Vice President Industrial Technology, Kennametal Inc. Welcoming Speech Keynote Speeches 11:50 a.m. Welcome Address. Martin Kapp, Chairman of the Verein Deutscher Werkzeugmaschinenfabriken e.v. 12:00 a.m. Welcome Address. Olaf Lies, Minster of Economic Affairs of the state of Lower Saxony, Niedersächsisches Wirtschaftsministerium 12:40 p.m. Success by Innovation Challenges for the Supply Chain of MTU. Dr.-Ing. Rainer Martens, Member of the Board of Management, COO, MTU Aero Engines AG 1:10 p.m. Lunch Break Seminarprogram September 18 th

4 Seminarprogram September 18 th Session 1: Manufacturing Technology 2:00 p.m. Introductory Speech: High Efficient Materials and Technologies to meet Upcoming Challenges in Aeronautic Industry. Dr.-Ing. Hubertus Lohner, Airframe Architecture and Integration - Materials & Processes, AIRBUS Operations GmbH 2:20 p.m. MONOZUKURI Technologies in Aircraft Engine Manufacturing. Yuji Matsuzaki, Senior Manager - Production Engineering Department, Gasturbine Division, Kawasaki Heavy Industries, Ltd., Japan 2:40 p.m. One Up Dry Drilling of Composites / -Titan, -Aluminium Hybrid Stacked Materials. Dr.-Ing. Peter Müller-Hummel, Head of BU Aerospace & Composites, MAPAL Dr. Kress KG 3:00 p.m. Coffee Break 3:30 p.m. From Innovations to new Standards in Tool Holding. Andreas Haimer, Director - Member of Executive Board, Haimer GmbH 3:50 p.m. Low Damage Drilling of CFRP/Titanium Compound Materials for Riveting. Prof. Dr.-Ing. Ekkard Brinksmeier, Head of Institute, Stiftung Institut für Werkstofftechnik IWT, University of Bremen 4:10 p.m. Drilling Advanced Aircraft Structures with PCD Drills. Jeremy Bunting, General Manager, Precorp Deutschland GmbH Session 2: Scientific Presentations 2:00 p.m. High Performance Turning of High Temperature Alloys on Multi-Tasking Machine Tools. Prof. Dr. Erhan Budak, Head of Institute, Sabanci University, Turkey 2:15 p.m. Impact of Clamping Technology on Horizontal and Vertical Process Chain Performance. Roman Kalocsay, Head of Clamping Technologies, Fraunhofer Institute for Production Technology IPT 2:30 p.m. Simulation of the NC Milling Process for the Prediction and Prevention of Chatter. PD. Dr.-Ing. Andreas Zabel, Chief Engineer, Institute of Machining Technology, TU Dortmund 2:45 p.m. Improved Quality of Drilled Holes in Laminated Carbon Fiber Reinforced Plastics via Laser-Preprocessing. Frank Schneider, Research Engineer, FBK - Institute for Manufacturing Technology and Production Systems, University of Kaiserslautern 3:00 p.m. Coffee Break Room 3B 3:30 p.m. Flexible Production of Small Lot Sizes by Incremental Sheet Metal Forming with Two Moving Tools. Christian Magnus, Team Leader Production Automation, Chair of Production Systems, Ruhr-Universität Bochum 3:45 p.m. Dedicated Machine Tool Development for Blisk Milling. Dr.- Ing. Bernhard Bringmann, Head of Engineering, Starrag AG 4:00 p.m. Surface Characterization of Components Subjected to Deep Rolling for Cyclic Loading Applications. Prof. Dr. Alexandre M. Abrao, Head of Institute, Universidade Federal de Minas Gerais, Brasil 4:15 p.m. Small-Scaled Modular Design for Aircraft Wings. Aaron Bentlage, Research Engineer, IPH - Institute of Integrated Production Hannover ggmbh Seminarprogram 22nd September of September 18 th 4:40 p.m. Short presentations of the postersession about Production Technology 5:30 p.m. End of first conference day 4:40 p.m. Short presentations of the postersession about Machine Tool Technology and Planning and Organization 5.30 p.m. End of first conference day Evening Program 7:00 p.m. Conference Dinner at Castle Königsworth 7:30 p.m. Dinner Speech: Challenges of Modern Space Travel. Bart Reijnen, Vice President, Orbital Systems & Space Exploration, Astrium Space Transportation, EADS Astrium Bremen

5 9:30 a.m. Welcome Address. Prof. Dr.-Ing. Berend Denkena, Head of Institute of Produktion Engineering and Machine Tools (IFW), Leibniz Universität Hannover Welcoming Speech 9:40 a.m. Cost Efficient Manufacturing Technologies for the Ramp- Up of A350XWB and for Future Aircraft. Michael Colberg, Member of the Executive Board, COO, Premium AEROTEC GmbH Keynote Speeches 10:10 a.m. Dialogue Production systems for Aerospace Industry. Dr.-Ing. Gerald Weber, CEO, MAG Europe 10:40 a.m. Coffee Break Seminarprogram September 19 th Session 3: Machine Tool Technology 11:00 a.m. Introductory Speech: Machine Design for Titanium Applications. Mr. Shin-Ichi Inoue, Deputy Executive Research & Development, Makino Milling Machine Co., Ltd., Japan 11:20 a.m. User Driven Product Development. Werner Kirsten, Technolgy Development, Gebr. Heller Maschinenfabrik GmbH 11:40 a.m. Process Monitoring in Small Batch- and Single Item Production. Hans-Georg Conrady, Managing Director, ARTIS GmbH 12:00 p.m. Lunch Break 1:00 p.m. Innovative Grinding and Combination Centers - Complete Machining of Landing Components. Gerhard Krautmann, Managing Director, Donautec GmbH & Co. KG 1:20 p.m. Additive Manufacturing or what means: Print me a Jet Engine? Udo Behrendt, Business Development Manager Aerospace, EOS GmbH 1:40 p.m. Design and Operation of Energy-Efficient Machine Tools. Lars Hülsemeyer, Research Engineer, Institute of Production Engineering and Machine Tools, Leibniz Universität Hannover Session 4: Planning and Organization 11:00 a.m. Introductory Speech: Cost Efficient Production of High Mix, Low Volume, High-Tech Milling Parts. Marc Evers, CTO, KMWE 11:20 a.m. Challenges for Medium Sized Suppliers of the Aerospace Industry. Joachim Schardt, Business Development - Technology, Aircraft Philipp Übersee GmbH & Co. KG 11:40 a.m. Virtual to Physical - Integrated PLM Process, from Idea to Product. Werner Karp, CEO, JANUS Engineering AG / Ralf Stetter, Managing Director, A+B Solutions 12:00 p.m. Lunch Break Room 3B 1:00 p.m. Value of an Integrated Part Manufacturing Solution for Aerospace. Armin Grünewald, Senior Director Part Manufacturing Solutions, Siemens Industry Software GmbH & Co. KG 1:20 p.m. Energy Efficient Configuration of Machine Tools by Means of Automatically Captured Empirical Data. Dr.-Ing. Heiko Noske, Managing Director, ProWerk GmbH / Karl Doreth, Research Engineer, Institute of Production Engineering and Machine Tools, Leibniz Universität Hannover 1:40 p.m. Optimized NC Programs by Using Physics-Based Simulation for Efficient Metal Cutting Processes. Dr.-Ing. Claus Itterheim, CEO, ISBE GmbH Seminarprogram September 19 th 2:00 p.m. End of Conference Afterwards: Guided Tour of EMO 2013 Meeting Point: Foyer of the Convention Center

6 Scientific Presentations in Aerospace Industry Due to increasing production requirements in aerospace industry, there is a high need for scientific solutions. During the conference a special session about the latest trends in science is offered. During Session 2 presentations of eight research projects will be presented to the audience at September 18 th. Additionally results of further 20 articles will be shown in a poster exhibition. The exhibition will be supported by short presentations at the end of the first conference day. In of the Convention Center on the Fairground Hannover papers about Production Technology will be presented and parallel to that in room 3B papers about Machine Tool Technology and Planning and Organization. Postersession Short Presentations about Production Technology September 18th in 4:40 p.m. New Technology for High Speed Cutting of Titanium Alloys. Abele, E., Hölscher, R. 4:45 p.m. Cutting of Lightweigth Construction Materials by means of Surface Modified Tools. Barthelmä, F. 4:50 p.m. Influence of 5-Axis-Kinematics Geometrical Accuracy in Riblet Manufacturing Processes. Denkena, B., Köhler, J., Krawczyk, T. 4:55 p.m. Process Forces and Stability Prediction of End Mills with Unequal Helix Angles. Grabowski, R., Denkena, B., Köhler, J. 5:05 p.m. High Rate Production of Laminar Wing Covers with Modular Shoe Box Tooling. Kleineberg, M., Grote, M. 5:10 p.m. Analysis of Methods for Increasing Accuracy of Industrial Robots during Machining Processes of CFRP. Kothe, S., Freising, M., Rott, M., Susemihil, H., Hintze, W. 5:15 p.m. Production of Customized Hybrid Fiber-Reinforced Thermoplastic Composite Components using Laser- Assisted Tape Placement. Brecher, C., Emonts, M., Stimpfl, J. 5:20 p.m. Efficient Production of CFRP Lightweight Structures on the Basis of Manufacturing Considerations at an Early Design. Denkena, B., Horst, P., Schmidt, C., Behr, M., Krieglsteiner, J. 5:25 p.m. Influence of Fiber Cutting Direction on Workpiece Temperature in CFRP-Drilling. Hintze, W., Schütte, C., Steinbach, S. Short Presentations about Machine Tool Technology and Planning and Organization September 18th in Room 3B 4:40 p.m. Increase of Process Stability with Innovative Spindle Drives. Bickel, W., Litwinski, M., Denkena, B. 4:45 p.m. Special Tool Holders Reduce Manufacturing Costs. Zierer, U. 4:50 p.m. Machine Tool Thermal Errors Reduction for Aerospace Parts 5-Axis Machining. Jedrzejwski, J., Kwasny, W. 4:55 p.m. Towards a CAx-Framework for Adaptive Programming using Genetic-Process-Blocks for Manufacturing. Spöcker, G., Bobek, T., Klocke, F. 5:00 p.m. Traditional Ethernet as Effective Bus for HSM Process Monitoring in Aerospace Industry. Szulewski, P. 5:05 p.m. Fuel Efficient Aviation by using Process Monitoring and Documentation Technologies. Brinkhaus, J., Eckstein, M., Imiela, J. 5:10 p.m. Capacity Planning and Coordination with Fuzzy Load Information. Eickemeyer, S.C., Schäfer, S., Steinkamp, S., Schuster, B., Nyhuis, P. 5:15 p.m. Recycling of Aluminum Chips by hot Extrusion. Haase, M., Jäger, A., Tekkaya, A.E. 5:25 p.m. Simulation of Residual Stress Related Part Distortion. Denkena, B., Dreier, S. Postersession

7 Guided Tour through Produktionstechnische Zentrum Hannover in behalf of the conference At the beginning of the conference we would like to introduce ourselves. During a guided tour of the Institute of Production Engineering and Machine Tools (IFW) we will present actual projects to you. After a welcome address we are going to visit the IFW laboratory where current projects will be exhibited in combination with live shows of the experimental methods. The IFW is a leading expert for tailored surfaces for frction reduction, cutting edge preparation for an increase of tool life time, adaptive clamping for large structural parts, sensible machine tools as well as machining simulations. We will have arranged a shuttle service from the IFW to the fairground Hannover. Please register for this service in advance via (dengler@ifw.uni-hannover.de). Produktionstechnisches Zentrum Hannover An der Universität Garbsen Fotos: Fischer (3), Sliwoni9k, (1), Burg Königsworth (1) Conference Dinner at the first conference day On the evening of September 18 th we invite you to a conference dinner at the castle Königsworth in downtown Hannover. In the special atmosphere of an old beer brewing cellar you will have the chance to get in touch with other conference participants. We are looking forward to lively discussions before and after dinner in an appealing and historical atmosphere sitting between the old and impressive copper tanks. Burg Königsworth Königsworther Straße Hannover Guided Tour of EMO 2013 after the conference After the presentations on the secound day we invite you to a guided tour at the EMO 2013 fair ground for the rest of the day. Special guides are going to present the important stands according to the conference issues. The presented innovations and trends will be shown to you directly at the stands. Additionally we will show innovations in Machining Technology, Machine Tool Technology and Planning and Organization in aerospace industry during the tour, which could not be presented in the conference before. You will have the chance to get directly in contact with the producers and discuss the exhibited topics. Please register for the tour in advance via .

8 Location Overview Fairground Hannover Participation The number of participants is limited. The participation fee includes conference documents, two lunches, one dinner, coffee and soft drinks during the breaks and a shuttle service between the PZH and the conference venue. All presentations will be translated simultaneously into English and German. The certificate of participation and invoice will be sent to you after receiving your registration. If you cancel your registration by July 31 st 2013, we will refund the participation fee deducting an administrative charge of 50. Otherwise, the participation fee must be paid in full. For further information about the conference and hotel reservations please visit the website of the Machining Innovations Network e.v. Conference Venue Convention Center (CC) on the Exhibition Ground Hannover. Host The conference is hosted by the Machining Innovations Network e.v. in cooperation with the Institute of Production Engineering and Machine Tools of Leibniz Universität Hannover, Germany. 1 1A 1B Dipl.-Ing. Hans-Joachim Peters Chairman of the Machining Innovations Network e.v., Head of Core Business Unit Part Production, Premium AEROTEC GmbH Convention Center (CC) on the Exhibition Ground Hannover, Conference and 3B. Room Plan Convention Center B 3 3A F o y e r Prof. Dr.-Ing. Berend Denkena Board Member of Machining Innovations Network e. V., Head of Institute of Production Engineering and Machine Tools of Leibniz Universität Hannover, Hannover Centre for Production Technology (PZH) Contact Wirt.-Ing. (FH) Barbara Dengler Institut für Fertigungstechnik und Werkzeugmaschinen Tel.: Fax: dengler@ifw.unihannover.de Dipl.-Kfm. Oliver Bub Machining Innovations Network e. V. Tel.: Fax.: : info@machiningnetwork.com

9 Registration Fax I hereby acknowledge my participation in the conference NEW PRODUCTION TECH- NOLOGIES IN THE AEROSPACE INDUSTRY on September 18 th and 19 th 2013 in Hannover, Germany. Please send me a certificate of participation (please mark with a cross where applicable). 550 per person (participation on September18 th and 19 th 2013) 450 for members of the Machining Innovations Network e.v. (participation on September 18 th and 19 th 2013) 350 per person (participation on September 18 th 2013) 350 per person (participation on September 19 th 2013) September 18 th and 19 th 2013 in Hannover at the EMO Last Name First Name Title Company/Institute Address ZIP Code, Residence Phone Fax If you wish to register further participants, please make copies and send the information separately. The above-mentioned data will be included in the list of participants, which will be handed over to each conferee. Place, Date Signature