SCOPE November Luleå
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1 PulpEye 2014
2 SCOPE November Luleå Team PulpEye Omvärldsanalys massa- och pappersindustrin i Sydamerika PulpOnTarget Improved control of refining PulpEye 2014
3 SCOPE November Luleå Team PulpEye PulpEye 2014
4 Team PulpEye today We are an innovative measurement technology company, focusing on online applications and services in the pulp and paper industry, with the whole world as our market. Main products are PulpEye pulp analyzer and ScanChip chip analyzer. Örnsköldsvik Timrå Västerås PulpEye 2014 Ottawa/Vancouver Canada USA Germany
5 PulpEye 2014 Team PulpEye Founded 2002 Long experience from on-line applications Head office in Örnsköldsvik, Sweden Co-operation with Eurocon group/ MoRe Research PulpEye - Pulp analyzer launched 2004 ScanChip chip analyzer launched 2006 ExtractEye Pulp On Target launched 2008 KappaEye Kappa module 2011 DotEye Dot/dirt module/analyzer 2011 CrillEye Improved control of refining 2012 RedEye Online sensor for suspensions and fluids
6 Customize your PulpEye after your needs Electronics DotEye Manual inlet KappaEye CrillEye PulpEye 2014 Freeness module ph module Brightness module Fiber/shive module
7 SCOPE November Luleå Omvärldsanalys massa- och pappersindustrin i Sydamerika Anders Rammsy Norrlands Yrkeshögskola Sälj&Marknad 2013/2014 PulpEye 2014
8 Capacity forecast We estimate that during with all planned and/or ongoing projects, South Americas overall capacity will reach; PulpEye Market pulp increase: + 7,600,000 25,620,000 tons (18,020,000) Integrated paper products increase:? (9,742,000) Market pulp + integrated paper products 35,362,000 tons Total amount of mills: + 3 -> 80 (77) The result divided with 80 mills 442,025 tons/year in average.
9 Eucalyptus plantation - Brazil
10 Eucalyptus - Chile
11 Eucalyptus - benefits and advantages In 2012, the consumption of recycled paper at CMPC s paper mills totalled 739,000 tonnes, with an average annual increase of 3.9% from 2004 to 2012, due to growth in tissue paper products and corrugated paper. This figure means that approximately 43% of CMPC s total paper production in Chile, Argentina, Peru, Uruguay, Mexico, Colombia and Brazil, was based on recycled fibres. Both the recycled and virgin fibres from forest plantations complement each other in papermaking; when paper is recycled the fibres lifetime becomes longer, thus leading to a better use of the forestry resources Since the recurrent recycling processes cause the fibres to deteriorate, hence the need to incorporate virgin fibres into the paper production process, thus showing the complementary nature of both fibres. Thanks to Brazils favorable climate, Eucalyptus can be harvested in only 7 years for pulp making when it reaches 35 meters in height. In Uruguay, the time period is nearly 9 years.. In Sappi s plantations, eucalypts are generally harvested at 10 years while pines are harvested at 18 years Brazil's plantations have world-record rates of growth, typically over 40 cubic metres per hectare per year, and commercial harvesting occurs after years 5. Due to continual development and governmental funding, year-on-year growth is consistently being improved. Eucalyptus can produce up to 100 cubic metres per hectare per year. Source: &
12 SCOPE November Luleå PulpOnTarget + CrillEye Improved control of refining PulpEye 2014
13 Crill measurements Thorulf Pettersson Innventia
14 On-line crill sensor commercially available 2012 Implementation in cooperation With the support of the VINNOVA program Forska & Väx (Research & Grow), Innventia and PulpEye are implementing a on-line crill sensor for pulp and paper mills. Innventia OptoCrill CrillEye Boosting Business with Science Idea Knowledge platform Demonstration Implementation Technology platform Why measure crill? The measurements of the amount of crill generated when pulps are refined will be used to understand when strength is developed and/or energy consumption can be reduced. Eurocon Analyzer AB
15 Unbeaten and beaten softwood fibres Crill measurements, Thorulf Pettersson, Research Seminar September 20-21, 2010 Micrograph (1.2 x 1.2 mm) of unbeaten fibres The graphs were captured using phase contrast technique. Micrograph (1.2 x 1.2 mm) of LC refined fibres.
16 Measurement of a ratio of two surface areas Crill measurements, Thorulf Pettersson, Sundsvall 2010 A = area of fibres Measured variable: Crill fibre ratio = B / A B = area of fibres and crill
17 Measurement principle The measurement of crill, performed with the Innventia OptoCrill, is based on comparison of two optically measured surface areas. Crill measurements, Thorulf Pettersson, Sundsvall 2010 These two surface areas are measured by using light of different wavelengths. No image analysis is performed.
18 Optically measured crill vs. tensile index Crill measurements, Thorulf Pettersson, Research Seminar September 20-21, 2010
19 Optically measured crill vs. tensile index Crill measurements, Thorulf Pettersson, Research Seminar September 20-21, 2010
20 Content of crill vs. LC refining energy unbleached softwood Crill fibre ratio bleached softwood Crill measurements, Thorulf Pettersson, Sundsvall Specific refining energy [kwh/tonne]
21 Commercially available soon Innventia OptoCrill is integrated in a commercially available measurement system for on-line pulp/fibre characterisation, marketed by our licensee PulpEye AB. Crill measurements, Thorulf Pettersson, Sundsvall 2010
22 CrillEye, Cabinet EUROCON Analyzer
23 Pulp On Target Extract Information AB 2013
24 Run process closer to specifications New target value Specification Old target value -3s -2s -1s x +1s +2s +3s Example: Disc filter CSF standard deviation has decreased -3s -2s-1s x +1s+2s+3s PulpEye AB 2014 Potential savings
25 ExtractEye - Pulp on target PulpEye ExtractEye package - keep Pulp On Target Process databases MOPS2, TIPS Info, IP21, PI Extract On-line ScanChip PulpEye Data in files, e.g. Excel and Matlab files
26 ExtractEye 1. Location of fiber samples compared to a reference period. Current grade can be shown. 3. Trend plot, normally for the variable with the largest deviation 4. Summed deviations 2. Deviations from fiber reference average sorted to always show the largest deviation on top. red > 3s 2s < yellow 3s green 2s PulpEye Deviation
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