Metsä Fibre s Bioproduct mill
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2 s Bioproduct mill Camilla Wikström VP, Bioproduct mill Manager,
3 Metsä Group part of Metsä Group We focus on products and services with promising growth prospects and in which we have strong competence and a competitive edge. METSÄ GROUP Sales 5.0 mrd. euroas Personnel Owned by 116,000 Finnish forest owners Wood supply and forest services Metsä Forest Wood products Metsä Wood Pulp Paperboard Metsä Board Tissue and cooking papers Metsä Tissue
4 's key figures 2015 SALES MILLION EUR OPERATING RESULT* PERSONNEL 31 December 2014 CAPACITY WOOD CONSUMPTION 1, EUR MILLION EUR MILLION MILLION TONNES PER YEAR MILLION CUBIC METERS PER YEAR * excl. non-recurring items
5 JOUTSENO RAUMA KEMI ÄÄNEKOSKI 690,000 t of softwood pulp 3.5 million m 3 of wood 135 employees t of softwood pulp 3,4 million m 3 of wood 121 employees 590,0000 t of softwood and birch pulp 2.9 million m 3 of wood 164 employees t softwood and birch pulp 2,4 million m 3 of wood 172 employees
6 Focus on the future: next-generation bioproduct mill
7 Bioproduct Mill Concept Ecosystem Future Biomaterials Botnia Nordic Pulps Bioenergy Biochemicals
8 Bioproduct Mill
9 Biggest forest industry investment in Finland EUR 1.2 billion investment Annual pulp production 1.3 million tonnes Use of wood 6.5 million m³ annually Softwood tons and birch hardwood tons production Main markets for pulp: Europe and Asia, especially China Start up during Q3 2017
10 Design criteria for the world s most modern bioproduct mill at Äänekoski. Northern pine, spruce and birch are raw materials 100% utilized raw materials and side streams Low emission and minimal water consumption Generating maximal amount of bioelectricity High level of energy and resource efficiency No use of fossil fuels Ready to facilitate future bioproducts
11 Äänekoski Mill Site Main suppliers Andritz Fibre line Wood processing plant Evaporation plant Recausticising plant Valmet Recovery boiler Pulp drying line Lime kiln Bark gasification plant Automation system Sweco- Detailed engineering Pesmel-Automatic pulp storage Siemens - Turbine
12 Ecosystem
13
14 Present ecosystem City of Äänekoski CP Kelco Metsä Board Mill Äänevoima power plant Valio Speciality Minerals Metsä Fibre Pulp Mill
15 Unique ecosystem for sustainable business There are bioproduct companies of various sizes at the same site Opportunity to establish new business in unique business environment Efficient partnership network Extensive emerging value chains New processes provide synergies for all parties Close collaboration with the City of Äänekoski and Finnish society Ecosystem Future Biomaterials Botnia Nordic Pulps Bioenergy Biochemicals
16 Share of other bioproducts will increase in the coming years 20% other bioproducts 1.3 million tonnes of pulp 10% other bioproducts tonnes of pulp Existing pulp mill New bioproduct mill (2017) Future Ecosystem
17 Botnia Nordic Pulp Ecosyste m Botnia Nordic Pulps Bioener gy Future Biomate rials Biochemicals
18 Bioproduct mill pulp production Pulpwood Digester Wood processing Bleaching Automatic storage Drying plant Botnia Nordic Softwood and Hardwood Pulp Gasification plant Sulphuric acid plant Lime kiln Recovery boiler Evaporation plant Wastewater plant
19 The bioproduct mill s Botnia Nordic Pulp is high-quality pulp with value added services. Botnia Nordic Pine Botnia Nordic Strong Botnia Nordic Birch Botnia Nordic High Yield BOTNIA Pulp making expertise Sustainability Services Partner of business Advanced Technical Services Logistic Services
20 Bioenergy Ecosyste m Botnia Nordic Pulps Bioener gy Future Biomat rials Biochemicals
21 Bioproduct mill bioenergy production BARK BIOENERGY Electricity, heat, bark, product gas, biogas, biofuels, solid byproducts Digester Bleaching Pulpwood Wood processing Drying plant Automatic storage Botnia Nordic Softwood and Hardwood Pulp Gasification plant Sulphuric acid plant METHANOL PRODUCT GAS Lime kiln Recovery boiler Evaporation plant BIOGAS Wastewater plant SOLID BYPRODUCTS BIOELECTRICITY STEAM
22 The most efficient recovery boiler in the world Electricity production 2,4 times more than own consumption The mill will increase total Finnish renewable energy output by 2% units Half of the bark volumes to be used in gasifier to produce renewable fuel for own use and the rest will be sold as bioenergy GWh/a
23 Gasification plant No use of fossil fuels at lime kiln Biomass dryer 24 tn/h Production gas 90 MW Unique size, but the same product gas is in use at our Joutseno Mill
24 BioGas production at the Waste Water Plant All the sludges from seven stage effluent treatment plant will be collected, concentrated and treated in an anaerobic digesting plant. Sludge will be converted to biogas, which is further refined to traffic fuel for cars and trucks. First stage 20 GWh/a Development phases at Äänekoski 20 GWh / a 50 GWh / a 2017 Biogas from waste GWh/a Third party waste from Keski-Suomi province 2020-> Bio-SNG production
25 Biochemicals Ecosyste m Botnia Nordic Pulps Bioene rgy Future Bioma erials Biochemicals
26 Bioproduct mill biochemical production BARK TURPENTINE BIOCHEMICALS Tall oil, Turpentine, Sulphuric acid, Methanol, Bio CO2, Water Digester Bleaching Pulpwood Wood processing Drying plant Automatic storage Botnia Nordic Softwood and Hardwood Pulp Gasification plant Sulphuric acid plant METHANOL SULPHURIC ACID METHANOL PRODUCT GAS Lime kiln Recovery boiler Evaporation plant TALL OIL WATER Wastewater plant BIOGAS SOLID BYPRODUCTS BIO CO 2 DREGS AND ASH BIOELECTRICITY STEAM
27 Tall Oil and Turpentine Botnia Nordic CTO, tall oil 46,000 t/a CTO customer are tall oil refiners and biofuel producers Botnia Nordic CST, turpentine 3,200 t/a CST customers are from various chemical industries
28 Sulfuric acid out of odorous gas On-site converter, which produces sulfuric acid out of odorous gases. Bioproduct mill can produce up to 100 % of required amount sulfuric acid. Sulfuric acid is mainly used at tall oil production. Sulfuric Acid converter has a significant impact on natrium/sulfur balance of the mill.
29 Future Biomaterials
30 Bioproduct mill future biomaterials BARK TURPENTINE BIOCOMPOSITE BIOMATERIALS Biocomposite, Textile fibers, Lignin products Digester Bleaching Pulpwood Wood processing Drying plant Automatic storage Botnia Nordic Softwood and Hardwood Pulp TEXTILE FIBERS Gasification plant Sulphuric acid plant METHANOL SULPHURIC ACID METHANOL PRODUCT GAS Lime kiln Recovery boiler Evaporation plant TALL OIL LIGNIN PRODUCTS WATER Wastewater plant BIOGAS SOLID BYPRODUCTS BIO CO2 DREGS AND ASH BIOELECTRICITY STEAM
31 New biomaterial composite provides exciting new alternatives for plastics. Market size 5 million tonnes, growth ~ 10% /a Wet forming process is ideal for pulp production integration Some of the benefits of new biocompotites are lighter weights, better durability, recyclable material and some unique properties e.g. in musical instruments
32 New biomaterial fibres to replace cotton-like fibres in the future Market for cellulose-based textile fibres today is about 5 million tonnes, growth ~ 5% /a Opportunity to replace cotton fibers where the market size today is ~ 30 million tonnes Production is based on ionic liquids process Pulp based yarn and fabrics
33 Bioproduct Mill Concept Ecosystem Future Biomaterials Botnia Nordic Pulps Bioenergy Biochemicals
34 Bioproduct mill will be started Q status April 2016
35 Progressing according to plan Approximately 40 % of the bioproduct mill completed in April Civil construction started on June First Mechanical installations started in early January The project employs at the moment approx persons and at the end of 2016 over 2,500 persons on the construction site. Mill will be started on 3 rd Quarter of 2017.
36 Recovery boiler
37 Fibre line
38 Evaporation
39 The next-generation bioproduct mill is Metsä Groups s answer to future demands Serving growing societal demands with products made from renewables Production of pulp is the core of the bioproduct mill Development of the surrounding business ecosystem requires partnerships, trust and cocreation High efficiency, focus on productivity and continuous development
40 Visit the web site of bioproduct mill Make the most of
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