Sheet Metal processing. From single parts to complete products

Transcription

1 Sheet Metal processing From single parts to complete products 2009

2 Key highlights Total turnover: 40 million EUR (2008) Total number of employees: 57 (December 2008) Total consumed raw material: tons (2008) 3 Videoton companies on 4 locations Market share in 2008 Automotive 70% Industrial 2% Telecommunication 2% IT 2% Others 5%

3 Turnover mill EUR KVJ Művek zrt. Workforce Location: Nagyvenyim Production area: 4000m2 Revenue (2008): 4,8 million Euro Number of employees (2008): 235 Location: 4 buildings Quality Certificates: ISO / TS 6949 ISO 400 ISO 900: ,352 4, ,28 80, , ,

4 Metál Ltd. Location: Székesfehérvár Production area: m2 Revenue (2008): 0,2 million Euro Number of employees (2008): 200 Location: 3 buildings Quality Certificates: ISO / TS 6949 ISO 400 ISO 900:2000 Turnover (in mill. EUR) plan

5 Informatic Ltd. Location: Székesfehérvár Törökszentmiklós Production area: m2 Revenue (2008): 5,4 million Euro Number of employees (2008): 306 Location: 5 buildings Quality Certificates: ISO 400 ISO 900:2000 Sales in millions Number of employees , ,6 5,4 4,2 4, ,3 3, ,8, , ,3 27 5,2 5, ,5,4,5 0,

6 Core technologies Stamping Welding Surface treatment Quick presses 2580 ton work hours capacity Hydraulical deep drawing Presses ton work hours capacity Mechanical Excenter Presses 6500 ton work hours capacity CNC Punching, Laser cutting Laser Power 2,43 KW Punching 30 ton work hours capacity CNC Bending ton work hours capacity Spot welding 26 welding machines welding robot work hours capacity Mig welding 5 manual welding machines 3 welding robots work hours capacity Powder Coating m2 capacity Electroplating On rack m2 capacity In barrel 2000 tons capacity KTL (outsourced)

7 Capabilitis Quick presses Production place: VT Metal Kft Székesfehérvár, Hungary Used raw materials: Steel, Copper and its alloys, pre and selective plated materials (with silver, tin, gold) Max width: 30 mm Max sheet thickness: 2,0 mm Tolerance: 0,025 mm Typical annual volumes: 00 k 0M pcs

8 Quick presses equipment Name of equipment Pressing force Stroke Stroke length Table dimension Equipment High speed presses (KN) / min (mm) (mm) pc Schaal SEP x700 2 GERMAG HSA x560 Raster 60 NL x500 HaulickRoos RVD x500 HaulickRoos MD 60 SL x500 Schaal SEP x500 HaulickRoos HPV x400 2 HaulickRoos RVD x500 HaulickRoos H320 MC x50 2 Excenter presses EBU H40F x450 3 EBU H80F x620 EBU SK x300 2 Heilbronn EPV x300 2 Hydraulic presses WEB x500

9 Capabilities Hydraulic presses Production place: KVJ Művek zrt Nagyvenyim, Hungary Used raw materials: (Coils, and Sheets) Uncoated Mild Steel (DC03, DC04) Weldable HSLA Steels (H340 LA) Continuously Hot Dipped Galvanized Mild Steel (DX53D+ZF) Max Coil width: 540 mm Max sheet thickness: Till 700 mm width 3,0 mm From 700mm till 540 mm width,5 mm Typical annual volumes: 20 k 300 k pcs

10 Hydraulic presses equipment Name of equipment Pressing force Table dimension Ram dimension Stroke length Max. die Hight Cusin Force Equipment (KN) (mm) (mm) (mm) (mm) (KN) pc PYE x x PYE x x PYE x x AGY x x DIRINLER CDCH x x PYE x x AGY x x AGY x x AGY x x

11 Mechanical presses Production place: KVJ Művek zrt Nagyvenyim, Hungary VT Informatika (TSZM) Törökszentmiklós, Hungary Used raw materials: (Coils, and Sheets) Uncoated Mild Steel (DC03, DC04) Weldable HSLA Steels (H320 LA) Continuously Hot Dipped Galvanized Mild Steel (DX53D+ZF) Max Coil width and max sheet thickness: KVJ Művek :540 mm ; 3 mm thickness VT Informatika: 650 mm ; 4 mm thickness Typical annual volumes: 20 k 500 k pcs Capabilities

12 Mechanical presses equipment Name of equipment Pressing force Table dimension Ram dimension Stroke length Max. Ram adjustment Max. die Hight Cusin Force Max Coil width Max Coil thickness Equipment KVJ Művek zrt Site: Nagyvenyim (KN) (mm) (mm) (mm) (mm) (mm) (KN) (mm) (mm) pc CIDAN 540 max.,5 LEK x x LEK x850 50x SANGIACOMO T x900 00x LEK MASTR x850 50x ,6 3,0 LEK x x LEK x70 70x DIRINLER CDCS x x LEXN x x LEXN x x LEXN 00 + SMERAL x x ,6 3,0 VT Informatika Kft. Site:Törökszentmiklós KLPH 500 H x x ,64,0 KLPH 400 H x x ,65,0 PEE II LE 60 C LEK LEK ,6 2,0 2 DKS 00 A DKS 00 A ,3 2,0 LEN 63 C DOBBY 20 A

13 CNC Punching, laser cutting and bending Production place: VT Informatika Székesfehérvár, Hungary Törökszentmiklós, Hungary Used raw materials: (Sheets) Coated steel Stainless steel Aluminium Max table size and thickness: Max table size: 3000 x 500 mm Punching till 4mm thickness Laser cutting till 8 mm thickness Typical annual volumes: 0,5 k 0 k pcs Capabilities

14 CNC Punching, laser cutting and bending Name of equipment Max table Size Max material thickness steel/stainless/aluminium Max pressing force Max Tool diameter Max Stroke Equipme nt (mm) (mm) (mm) (mm) (kn) (mm) (mm) pc VT Informatika Site Székesfehérvár, laser cutting and punching machines AMADA VIPROS ,4 3,2 6, ,9 AMADA VIPROS ,2 3,2 3, ,9 AMADA VIPROS 250K ,2 3,2 3, ,9 AMADA VIPROS 358K ,2 3,2 3, ,3 AMADA EMZ 360NT ,2 3,2 3, ,3 TRUMPF TRUMATIC 600L ,0 4,0 3,0 2kW TRUMPF TRUMATIC 260R ,4 3,2 6, AMADA EM 250NT ,2 3,2 3,2 96 4,3 BYSTRONIC Bysprint x kW VT Informatika Site Törökszentmiklós, punching machines AMADA EMZ 360NT ,2 3,2 3, ,3 VT Informatika Site Székesfehérvár, bending machines AMADA ITPS AMADA HFBO AMADA HFE AMADA HFP AMADA HDS 030 NT HÄMMERLE BM BYSTRONIC Beyeler Xpert VT Informatika Site Törökszentmiklós, bending machines AMADA HFP VT Informatika Site Székesfehérvár, cutting machines DURMA VS

15 Capabilities Welding Production places: KVJ Művek zrt Nagyvenyim, Hungary VT Informatika Székesfehérvár, Hungary Törökszentmiklós, Hungary Used raw materials: (Sheets) Coated steel Stainless steel Used Methods: Mig/Mag welding Tig welding Spot welding Stud welding

16 Welding equipment Name of equipment Max material thickness steel/stainless/aluminium Max. Power Max power Equipment (mm) (kva) (ka) pc KVJ Művek zrt Arc Welding Motoman CO2 gassielded arc welding robot 3 CMD MM KVJ Művek zrt Spot Welding Fanuc Spot welding robot PW XYC CC spot welding robot Yajima Method Nut Feeder Rehm PF5 CC Rehm PF Rehm PF ,8 2 Nadesco 2 Tecna PN Tecna LHN 65 2 VT Informatika (Székesfehérvár) Arc Welding KEMPOMAT 320 CO 2 gassielded arc welding machine 320A KEMPPI ProMig A KEMPPI ProMig 530/Pro4200 Evolution 420A EUROTIG25 Kempomat 2500 VT Informatika (Székesfehérvár) Spot Welding ADW250 Argon gasshielded arc welding machine ADW250 Argon gasshielded arc welding machine 250A 250A PN35.KVF Spotwelding machine TECNA 822. TE 500 Spotwelding machine

17 Powder coating Automatic paintspraying and also manual powder spraying possibility Production area: 00 m² Max powder coating capacity: k m²/year Max dimension of part: 600x500x2500 mm or 00x500x3000mm Length of conveyor track: 66,8 m Speed of conveyor track: 0,6 m/min,6 m/min Curing on C We can provide corrosion resistance for 750 hours against salt spray, gridcutting test, environmental test, thickness measurement for steel and nonmagnetizable materials. Capabilities

18 Capabilities Electroplating Zinc plating on steel parts 5 rack plating lines and 2 barel plating lines Max. measurements: 0.5 m x 2.6 m x 0,9 m Annual volumes: up to 500k m 2 or tonns Passivation without chromium (VI): Blue, Yellow,Black Electroless nickel plating Used on materials: steel and copper Max. measurements: 0,55 m x m 0,35 x 0,75 m or 60 kg Annual volumes: up to m 2 Silver, bright nickel, tin, matt tin, copper electroplating Used on materials: copper / copper alloys and steel Barel and rack plating Annual volumes: up to m 2 Chromate conversion coating on aluminium Max. measurements: 0,8 m x 0,35 m x 0,9 m

19 Quality assurance Certifications VT Metal ISO TS 6949:2002 (since 2003) ISO 400:996 (since 2003) ISO 900:2000 (since 2003) KVJ Művek ISO 400:2004 (since 2005) ISO/TS 6949:2002 (since 2004) ISO 900:2000 (since 2002) ISO 9002:994 (since 996) VT Informatika (Székesfehérvár) ISO 900:2000 ISO 400:2004 VT Informatika (Törökszentmiklós) Measuring machines CNC 3D measuring machine is available on all sites

20 Tooling InhouseTooling VT Preciziós Kft Székesfehérvár, Hungary Number of Emlpoyees: 53 Turnover: 3 mill. EUR Equipment: 3D Machining centers High speed milling machines EDMs Wire cut EDMs Diameter grinding machines Optical scanner 3D measuring machines

21 Corporate capabilities Full supply chain management Product development & engineering Manufacturing Fulfilment Engineering SMT Throughhole insertion PCBA Testing Final assembly & Testing Transport & Distribution Tooling PIM Painting, Printing Tooling Stamping & Enclosure Surface treatment Machining Turning Electro Plating

22 Thank you for your kind attention! VIDEOTON Holding ZRt. Löbmann Gábor Project Manager Tel: Fax: lobmann.gabor@videoton.hu