MEASURING TOOS POINT MASTER PRO PMP POINT MASTER PMC POINT CENTER BASE MASTER SERIES TOO MASTER ACCU CENTER AIGNMENT TOO for ATC arm DYNA FORCE TOO PRESETTER type TPS EVE MASTER 3 3 4 5 5 6 7 8 9
MEASURING TOOS POINT MASTER PRO SERIES POINT MASTER PRO Series is a precision 3-D touch sensor which will operate in non-conductive as well as conductive applications, resin, ceramic or coated workpieces, machines with ceramic spindle taper or bearings can all be accommodated. ED amp Touch Probe & Edge Finder CYINDRICA Shank Type For all materials, including non-conductive cutting tools,workpieces, ø37 ø35 amp (3-ED) PMP-0 - (h7) 0 75 90 49 (Probe) ±μm ( ). PMP-0 has one ED only.. Above table indicates the specification when using stylus ST-4R. 3. There is approx 5μm lag in X & Y directions and approx. μm lag in direction to illuminate ED lamp when stylus touches workpiece surface. Measuring Pressure (N) life Standard (Continuous use) Stylus Panasonic ithium BR435 hours ± 5 0.4.5 ST-4R R hours 0.4 0.5 BBT Shank Type JIS B 6339 (BIG-PUS) R S P I N D E S Y S T E M DUA CONTACT amp (-ED) ø39 ø35 amp (3-ED) ø35 MEASURING TOOS Fig. BIG-PUS tools can be used in machining centers with conventional spindles. BBT Measuring Pressure Fig. (N) life Standard No. (Probe) (Continuous use) Stylus BBT30-PMP-0 30 0 60 ±μm SR44 4 hours ± 5 0.4.5 ST-4R BBT-PMP- 60 ( ) R hours. Above table indicates the specification when using stylus ST-4R.. There is approx 5μm lag in X & Y directions and approx. μm lag in direction to illuminate ED lamp when stylus touches workpiece surface. ø37 Fig. 0.8.3
MEASURING TOOS SK Shank Type ISO 64(DIN 69893-) & DIN 69893-5 SK-A63 amp (3-ED) ø35 SK-E3 amp (-ED) ø35 49 Fig. Fig. SK-A63-PMP-30 SK-E3-PMP- Fig. SK No. SK-A63 SK-E3 30 65 85 (Probe) ±μm( ) Measuring Pressure (N) life Standard (Continuous use) Stylus CR 90 hours ± 5 0.4.5 ST-4R SR44 4 hours.3 0.5. Above table indicates the specification when using stylus ST-4R.. There is approx 5μm lag in X & Y directions and approx. μm lag in direction to illuminate ED lamp when stylus touches workpiece surface. ATERNATIVE STYUS The stylus (M3 thread) is replaceable. Please replace when different model of stylus required or if damaged. ST-P -P -3P -4P ST38-6P ST38-6 6 ST-4R 3 4 38 8 6 Fig. Fig.3 3 4 6 6 4 Measurement Depth Carbide Steel (SUS) Ruby Fig. Fig.4 Fig. ød Material Series Stylus model ST38-6 6 is exclusive for PMC-S. Runout accuracy may worsen when used on other models. ød ød PMC PMP PMC PMC PMP S ød ød 5.5 A ø 0.005 R0.5 60 ST5-K * PMC-Series only. A 0.5.5 Ideal for peculiarly shaped workpiece or tapered portion of plastic mold. MEASURING TOOS
MEASURING TOOS POINT MASTER PMC SERIES POINT MASTER Series is a precision 3-D touch sensor to center and measure the workpiece. ED lamp illuminates when the stylus touches the workpiece. Stroke of stylus provides sufficient over-travel for safety. ED amp Audible BEEP Touch Probe & Edge Finder CYINDRICA Shank Type Point Master PMC and Point Center utilize conductivity from the machine, toolholder, Point Master / Point Center through workpiece. Measurement is not possible with non-conductive machine or workpiece. Point Master Point Center Machine spindle Workpiece Audible Beep ø3 ø9 38 ø6 ø9 38 6 ø6 amp (3-ED) with stylus ST38-6P with stylus ST38-6 6 PMC- PMC-S h7 0 0 (Probe) ±μm ( ) Measuring Pressure (N) ± 5 0.6.7 R life (Continuous use) 90 hours Standard Stylus ST38-6P ST38-6 6 0.4 0.4 For STYUS OPTIONS POINT CENTER Precise detection of wokpiece position in X & Y axes. Special carbide stylus ball igh-sensitive electronic circuit For use with conductive cutting tools, workpieces, Stainless steel body A Shank 30 ED 70 Groove for positioning ring 0.003 8.3 A Positioning ring Positioning ring ±μm PC-0B cap ø8 Stylus ball Aids to bring the stylus to the correct -axial position. MEASURING TOOS Stylus ball repeatability Measuring direction Overtravel Touch signal ±μm X & Y axes ±mm Green ED ON model life Standard accessory BR435 hours (continuous use) 00g BR435 P Positioning ring Panasonic lithium battery Applications Detecting reference position Centering and measuring of I.D. Measuring width 3
MEASURING TOOS BASE MASTER SERIES BASE MASTER Series is a precision touch sensor to determine workpiece offsets and tool length. Mounted on workpiece surface or machine table, ED lamp illuminates immediately when the cutting edge touches the sensor plate and the position is detected. Tool Offset Sensor BASE MASTER The most popular Base Master model with μm accuracy. Operates when a conductive circuit is completed. ED amp For use with conductive cutting tools, workpieces, Sensor Plate ø8 amp (ED) 3 eight accuracy +0.005 0 mm (SR44 ) Magnet Stroke +0.005 0 Measureable pressure accurary Min. measurable tool diameter 3N ±μm ( ) ømm life 0 hours (continuous use) BM-.5 0.3kg BASE MASTER GOD Suitable for various tools and workpieces, including non-conductive materials such as ceramics. ED amp For all materials, including non-conductive cutting tools,workpieces, BM-G BASE MASTER MICRO Sensor Plate (Ceramic) amp (ED) (SR44 ) Magnet Specifically designed for micro cutting tools. ow measuring pressure protects the cutting edge. Sensor Plate (Ceramic) amp (ED) (SR44 ) Magnet ED amp ø8.5 ø8 ø7 Stroke Stroke 3 +0.005 0 +0.005 0 eight accuracy Measureable pressure accurary Min. measurable tool diameter life Pre-set tools. Considerable reduction of set-up time for small dia. tools. N ±μm ( ) For all materials, including non-conductive cutting tools,workpieces, eight accuracy Measureable pressure accurary Min. measurable tool diameter +0.005mm 0 ømm 0hours (continuous use) 0.4kg +0.005 0 mm 0.3N ±μm ( ) ø0.05mm MEASURING TOOS life 0 hours (continuous use) BM-M.5 0.4kg 4
MEASURING TOOS TOO MASTER TOO MASTER is a precision touch sensor with a large dial gauge. ED lamp and sound pre-indicate approach to 00mm height to ease the detecting operation. ED amp Audible BEEP Tool Offset Sensor Sensor Plate amp (ED) ø Audible Beep For all materials, including non-conductive cutting tools,workpieces, TM-00 Metric Dial Indicator Magnet MODE TM-00 0 90 0 80 70 30 60 65 +0.0 55 97-0 0 (SR44 ) Dial gauge eight accuracy Stroke Stroke range Measureable pressure Graduation Indication tolerance Return tolerance +0.0 00 0 mm 5mm 97-0mm 6N (00mm).kg 0.0mm ±μm 3μm 3μm * Dial gauge accuracy in accordance with JISB73:997. ACCU CENTER ACCU CENTER is a simple and precise edge finder offering repeatability within 3μm. ard chrome plated stylus offers extended life. Suitable for all materials Cylindrical Shank.5 Cylindrical Shank.5 ø9 ø9 8 36 4.5 36.5 78.5 86.5 (Not for use with horizontal machine tools) ACCU-C0 ACCU-C04 MEASURING TOOS Operating Instructions 5-0 3 4 () Clamp tool in a Chuck. Move the stylus off center, and rotate between 0 and 600 min -. Bring the tool into contact with the workpiece and advance slowly until the stylus lines up with the body. If advanced too far the stylus will again move off center. Be sure to compensate location for half the stylus diameter. 5
MEASURING TOOS AIGNMENT TOO for ATC arm For maintenance of machine tool spindle! Measuring equipment of misalignment between the ATC arm and machine tool spindle or magazine pot center. Dial indicator aids quick adjustment. ow to use. oad the A Shank in the machine spindle and mount the A Flange on the ATC arm.. Insert the A Plug into the A Flange. 3. Rotate the A Plug and read the highest and lowest values of the dial indicator. This direction is the eccentric direction. alf of the gap of the values is the eccentric amount. 4. Ajust the position of the ATC arm so that the front end of the A Plug will be inserted into the A Flange fully. Spindle A Shank GAP ATC arm A Flange A Plug M Dial indicator (DIV=0.0mm) 5 Fig. A Shank A Flange 4 A Plug M Dial (DIV=0.0mm) 5 Exclusive storage case Fig. A Shank 3 A Flange 4 A Plug Set model Fig. D D 3 4 5 M BT30-ATC8 BT-ATC BT-ATC DV-ATC DV-ATC 3.75 44.45 69.85 44.45 69.85 46.00 63.00 00.00 63.55 97. 8. 67. 04.80 7.60 04.95.0.0 3.0 3. 3..0 5.0 35.0 5.9 5.9 - - - 4.3 35.3 5 5 6 5 6 44 44 54 44 54 6 6 MEASURING TOOS 6
MEASURING TOOS DYNA FORCE Measuring device for pulling force of machine tool spindle. The necessity of machine tool maintenance Belleville Springs Periodical measurement avoids reduced rigidity leading to vibrations, loss of machining quality, shortened tool life, etc. onger taper shank to enhance reliability ong taper supports itself in long span and stabilizes the value of measurement. Only one display for all taper sizes One common display can be used for all taper sizes. 30 Collet Taper Specification Measuring device Corresponding JIS, DIN, ANSI Display Cable Exclusive case Fig. Fig. Contents of set Set Measuring device Fig. Display SNT30-DF0 NT30-DF0 SBT30-DF0 BT30-DF0 DFA- SNT-DF30 NT-DF30 (AA battery ) SNT-DF NT-DF -DF30 -DF30. Each component is also available separately. Measuring Device is provided with the Case.. SBT30-DF0 is designed exclusively for machines not capable of automatic tool change. 3. SBT30-DF0 is suitable for BT/BBT30 machines only. 4. Pull stud bolt must be ordered separetly. For DIN, ISO, ANSI & CAT standard machines, exclusive pull stud bolt for Dyna Foce is required. Cable DFC- (m) Taper size 30 Rated capacity 0kN (980kgf) 65 30kN (,9kgf) kn (4,900kgf) 30kN (,9kgf) 73 96 73 5. SNT-DF30 marked with is a light-weight model. 58 80.5 46 98 6.6 66 90 4.5 90 0 33 6.0 70 86 3.9 Certificate of calibration and diagram of traceability system are available with charge in order to keep the reliability of the device. MEASURING TOOS Exclusive pull stud bolts for DYNA FORCE An exclusive pull stud bolt is needed for a machine spindle in DIN, ANSI or CAT standard. Pull stud bolts in MAS and JIS standards can be used. These pull stud bolts are not suitable for the SBT30-DF0. Standard No. DIN6987 Type A ISO7388 Type B ANSI B5. ASME B5. 30 DF-PDV30 DF-PAV30 DF-PCV30 Shank No. DF-PDVA DF-PAV DF-PCV DF-PDVA DF-PAV DF-PCV 7
TOO PRESETTER TYPE TPS Detects both X and axes with stylus for various measuring applications. Ceramic spindle avoids damage such as indentation, buldge or corrosion on the taper. Precise taper contact is maintained. D Edge Sensor MEASURING TOOS ø0-0 58 08 70 0-0 85 380 TPS-N -N -SK-N -SK63-N -C5N -C6N Taper BT BT SK-A SK-A63 CAPTO C5 CAPTO C6 Measuring range (mm) X : 0 - ø0 : 0-0. Spindle provides zero setting reference.. Taper adapter and test bar are ordered separately. Min. reading Power supply Operating temperature 3V lithium 0.0mm 5 - battery: pcs. 3. SK form E & F holders, which have no drive key slots, cannot be measured. 38.5 4.0.0 4.0 4.0 4.0 COMPACT Type 480 (TPS-30E) 530 (TPS-E) 0 - (TPS-30E) - 300 (TPS-E) ø0 - ø80 ø66 ADAPTER (option) TPS-30E -E Taper BT30 BT 60 Measuring range (mm) X : 0 - ø80 : 0 - (BT30) : - 300 (BT) 330 Min. reading Power supply Operating temperature 0.0mm pcs. of.55v silver oxide battery (SR44) 5-8.5.0. Min. reading of the digital counter is 0.0mm for both X and Y axes. When the counter indicates diameter in X axis, the min. reading becomes 0.0mm.. D Edge Sensor of the TPS-E does not reach to the spindle surface. For setting reference value, optional Setting Gauge model SG- or similar arbor having mm or more dimensions in both X and axes as reference dimensions is required. SETTING GAUGE (option) MEASURING TOOS 60 Taper NT BT-30 BT-30 BT- BT BT BT BT30 BT30 BT For setting reference value on TPS-E SG- 8
MEASURING TOOS EVE MASTER -axis simultaneous detection leveler. ED displays level conditions for both axis simultaneously. ED and buzzer indication when leveling is complete. ED amp Audible BEEP Simultaneous -axis detection Traditional method where levelers are used Easy leveling with simultaneous -axis detection Simultaneous -axis detection saves the extra time & cost of using levelers. Minimum Read Value Power Source Auto Power Off Operational Temperature ife Dimensions VM-0 0.0mm Inclination/m Alkaline batteries (AAA x 4 pcs) 30 minutes after power is turned on 0- C(Recommended C ± 5 ) hours 9mm x 46mm 985g Note: In the case of high precision leveling, we recommend that you check the evel Master in advance on a reference level, such as a level block. ED & buzzer indicate leveling completion IG Mode when the required level condition is within 0.0mm/m OW Mode when the required level condition is within 0.mm/m ED (blue) & buzzer are simultaneously activated Included: evel Master Aluminum case Alkaline batteries (AAA x 4 pcs) Warranty Inspection certificate Manual MEASURING TOOS 9