SAP Forum 2015 Business Innovation Day Visuelle 3D Maintenance und Service Prozesse mit Augmented Reality Andreas Renker, CEO, 3D visuals are worth a thousand words Andreas Renker 1
Inhalt, Company Profile SAP Visual Enterprise 3D Visualisation SAP 3D Visual Enterprise - Maintenance App. SAP 3D Visual Enterprise - analytics@product SAP 3D Visual Enterprise Mobile Service Andreas Renker 2
Inhalt, Company Profile SAP Visual Enterprise 3D Visualisation SAP 3D Visual Enterprise - Maintenance App. SAP 3D Visual Enterprise - analytics@product SAP 3D Visual Enterprise Mobile Service Andreas Renker 3
, Company Profile Who we are Part of Marenco Group Development of the first Swiss Helicopter Development of all cutting edge processes and IT Applications all visual Consultancy of best practice PLM and Configuration Management International consultant in AeroSpace, MedTech, Automotive, Infrastructure etc. Development Partner of SAP for SAP Visual Enterprise Applications, SAP Partner All visual is former Andreas Renker 4
, Company Profile Business Consulting Approach Employees, LOB s, Stakeholders, all peoples involved have the need to consume real-time Information on various devices to make quick decisions upon need to easily understand and visualise Business Information, complex 3D geometries, animation, augmented Reality based on a holistic Data Model The integrated, holistic Data Model is represented by processes and implemented in topicspecific solutions supported by IT solutions Combinations of highly integrated IT tools and applications with the objective to create sustainable competitive advantage and to avoid any corrective costs. Andreas Renker 02.03.2015 5
, Company Profile Business Consulting Portfolio Requirements Management Configuration- and Change Management Product Data and Document Management 3D Product and Process Visualisation with business process integration Due to limited resources simplification, complexity reduction Andreas Renker 6
Inhalt, Company Profile SAP Visual Enterprise 3D Visualisation SAP 3D Visual Enterprise - Maintenance App. SAP 3D Visual Enterprise - analytics@product SAP 3D Visual Enterprise Mobile Service Andreas Renker 7
SAP 3D Visual Enterprise Reuse the digital Product across the company s processes 3D EBOM MBOM 3D Montage- u. Fertigungsanleitung 3D Quality Management Visual Engineering MES 3D Parts Catalog PLM MRO ERP 3D Business Analytics HDR Rendering Marketing & Sales Augmented Reality, Mobile Service 3D Manual Andreas Renker 22.04.2015 8
SAP Visual Enterprise 3D Visualisation Reuse the digital product along the Product Life Cycle 3D visuals are worth a thousand words Faster and improved processes (PLM) due to creation of valuable visual information, Enable better and faster decisions due to combination of business information with visuals, Reuse the digital product information along the complete Product life cycle processes, Understand complex business content by visual pattern formation, Enhance learning and understanding through integrated visualisation and animation of the digital product System Engineering Engineering Product Development Production Engineering Service Engineering Order Fulfilment Operation Phase Out Andreas Renker 02.03.2015 9
SAP 3D Visual Enterprise Application-Examples across the company s processes (1/4) Engineering Support digital Product e.g. design review based on consolidated engineering data, (multi CAD collaboration) Variant Management Instance Planner drag n drop structuring of Variant- or Effectivity- Management Configuration viewing e.g. visualise the material development status along the development time. System Engineering Engineering Product Development Production Engineering Service Engineering Order Fulfilment Operation Phase Out Project Management Product Management Andreas Renker 10
SAP 3D Visual Enterprise Application-Examples across the company s processes (2/4) 3D Production and Assembly Instructions Substitute the production- or assembly manual by integrated Visual Inspection Quality - Planner Derive the Quality-Plan diectely from the digital Product by drag n drop the PMI. EBOM MBOM Transformation Transformation of EBOM to MBOM by drag n drop the visualised Items. Maintain routings and component assignments. System Engineering Engineering Product Development Production Engineering Service Engineering Order Fulfilment Operation Phase Out Project Management Product Management Andreas Renker 11
SAP 3D Visual Enterprise Application-Examples across the company s processes (3/4) 3D Maintenance - Manual 3D animated Maintenance Manuals. 3D Integrated Parts Catalogue 3D, 2D supported integrated Parts Catalogue. Mobile Services Augmented Reality Mobile- and augmented reality supported maintenance. System Engineering Engineering Product Development Production Engineering Service Engineering Order Fulfilment Operation Phase Out Project Management Product Management Andreas Renker 12
SAP 3D Visual Enterprise Application-Examples across the company s processes (4/4) Busniss Analythics analythics@product By visualising the analytics on the digital product, the. 3D High Definition Rendering Marketing and Sales is supported by HD renderings of the digital product, showing the customers versions and environment, before the product is first time proceed. System Engineering Engineering Product Development Production Engineering Service Engineering Order Fulfilment Operation Phase Out Project Management Product Management Andreas Renker 13
Product Life Cycle Visualisation, Augmented Reality - only possible, based on a valuable Data Base Development Configuration Technical To-Be Configuration To-Be Configuration Supply Chain To-Be Configuration Customer Service To-Be Configuration As-Configured Configuration As-Built Configuration As-Is Configuration As-Maintained Configuration MRO changes, performance / load data Deviation, Concessions Information Customer Variant Configuration 150% Structure 100% Structure 100% Structure Variant Configuration +/- Deviations, Concessions +/- MRO Andreas Renker 22.04.2015 14
Inhalt, Company Profile SAP Visual Enterprise 3D Visualisation SAP 3D Visual Enterprise - Maintenance App. SAP 3D Visual Enterprise - analytics@product SAP 3D Visual Enterprise Mobile Service Andreas Renker 15
SAP 3D Visual Enterprise - Maintenance App. Integrated 3D Spare Parts Catalog Andreas Renker 02.03.2015 16
SAP 3D Visual Enterprise - Maintenance App. Integrated 3D Spare Parts Catalog In collaboration with In collaboration with Andreas Renker 02.03.2015 17
SAP 3D Visual Enterprise - Maintenance App. Technical Documentation, Maintenance Instructions Andreas Renker 18
Inhalt, Company Profile SAP Visual Enterprise 3D Visualisation SAP 3D Visual Enterprise - Maintenance App. SAP 3D Visual Enterprise - analytics@product SAP 3D Visual Enterprise Mobile Service Andreas Renker 19
SAP 3D Visual Enterprise - analytics@product Customer Service related Examples Examples Analysis and visualisation defects and warranty notifications (FRACAS) 1, Analysis and visualisation of warehouse stock transactions (e.g. hazardous goods), Analysis and visualisation of design changes, Analysis and visualisation of predictive Maintenance tasks, Etc. 1) Failure reporting, analysis and corrective action system Andreas Renker 20
SAP 3D Visual Enterprise - analytics@product Predictive Maintenance, Demo Case (1/3) Reactive Maintain when it breaks Preventive Time and load based maintenance Predictive Maintenance when needed Proactive Eliminate causes Competitive advantage Ziel: Erhöhen der Verfügbarkeit einer Fracht- Lokomotive wann wird ein Bauteil (Turbolader) ausfallen? wo und wie schnell kann das Bauteil gewechselt werden? View in 3D with SAP Visual Enterprise Viewer. Free at http://scn.sap.com/community/visual-enterprise Andreas Renker 21
SAP 3D Visual Enterprise - analytics@product Predictive Maintenance, Demo Case (2/3) System Overview Equipment Structure Information Train Nr. 27-241 Lok 1: 100925 Equipment Location Logistic Information Warehousing Spare Parts MDT Geolocation: N: 00,0000 E: 00,0000 Location Name: kgfe gz Track: 888 Sensor readings Andreas Renker 22
SAP 3D Visual Enterprise - analytics@product Predictive Maintenance, Demo Case (3/3) Equipment Structure Information Equipment Visualisation Logistic Information Warehousing Spare Parts MDT Sensor readings Andreas Renker 23
Inhalt, Company Profile SAP Visual Enterprise 3D Visualisation SAP 3D Visual Enterprise - Maintenance App. SAP 3D Visual Enterprise - analytics@product SAP 3D Visual Enterprise Mobile Service Andreas Renker 24
SAP 3D Visual Enterprise Mobile Service Requirements from the Operator Assured Configuration Management for the complete Fleet (requirement for Continued Airworthiness). Up to date flight documents for the pilot. Up to date documentation of all performance and load data for all fleet aircrafts and for special systems. Tracing of special load-codes during operations. Safe maintenance in all operation situations. Maintenance-planning and alignment with the operation work-load situation. Flight-planning and flight-order management. All time and real time information provision for authority checks. User friendliness during operations. Low level infrastructure. Andreas Renker 21.04.2015 25
SAP 3D Visual Enterprise Mobile Service Requirements from the Operator, HR Staffing Back-Office Pilot Aircraft Mechanic Andreas Renker 24.03.2015 26
SAP 3D Visual Enterprise Mobile Service Business Case «Identify Objects» - Augmented Reality In Collaboration with: Busines Case I Unambiguous identification of the object (Tail-Nr.), Display Metadata, Change to other mobile applications: Check the AS-To-Be Configuration on site, Check remaining operation time per MSI 1 Call and display manuals, report notifications, Etc. MSI= Maintenance significat item Andreas Renker 24.03.2015 27
SAP 3D Visual Enterprise Mobile Service Business Case «Identify Objects» - Augmented Reality Equipments SKYESH090000-x x 100000345 Rotor Blade 100000346 Turbine 100000347 Screw 100000348 Fuel Sensor 100000349 Windshield 100000345 Door Andreas Renker 24.03.2015 28
SAP 3D Visual Enterprise Mobile Service Example 1, SAP 3D VE Augmente Reality Andreas Renker 24.03.2015 29
SAP 3D Visual Enterprise Mobile Service Example 2, Mobile Customer Service Front End SAP 3D VE Mobile Augmented Reality Application Identification of the Product by the device cam Display all Customer Service Information Navigation within the product structure Directly add notifications Check maintenance tasks Display SAP VE animations (maintenance tasks, disassembly instructions, Spare Parts Catalogue, etc.) Display Documents, Manuals, etc. Andreas Renker 24.03.2015 30
SAP 3D Visual Enterprise Mobile Service Example 2 Andreas Renker 24.03.2015 31
SAP 3D Visual Enterprise Mobile Service Example 3, Maintenance Instruction Andreas Renker 24.03.2015 32
SAP 3D Visual Enterprise Implementation Mögliche Projektphasen 1. Implementierung Phase 1 «Quick win» der gesamte Prozess ist definiert und implementiert, die 3D Visualisierung und Animationen werden mit dem SAP VE Author erstellt. 2. Implementierung Phase 2 Der 3D Visualisierungs- und Animations-Prozess wird «automatisiert» und mit dem SAP VE Generator betrieben. Vorteil ü Schnelle Implementierung der Phase 1 mit geringeren Kosten und erstem Nutzen. ü Automatisierung in Phase 2 aufgrund der praktischen Erfahrung aus Phase 1 und Steigerung der Produktivität. Andreas Renker 33
SAP 3D Visual Enterprise Implementation Projektkennzahlen SAP SW Lizenzkosten: ab ca. CHF 20 000 (3 Author User) bis ca. CHF 120 000 bzw. CHF 250 000 (1 2 Generator Lizenzen) Verhältnis Consulting Services zu SW Lizenzen: Faktor ca. 0,5:1 1,5:1 Dauer des Implementierungsprojekts: ca. 2 6 Monate Typischer Projekt ROI: ca. 9 18 Monate SAP Visual Enterprise Referenzkunde: Marenco Swisshelicopter AG Andreas Renker 34
Thank you for your attention Discussion Andreas Renker Chief Executive Officer Industriestrasse 55 6312 Steinhausen Phone +41 55 552 05 85 Mobile +41 79 341 02 72 email andreas.renker@allvisual.ch web www.allvisual.ch Benjamin Kaulich Chief Commercial Officer Industriestrasse 55 6312 Steinhausen mobile +41 79 250 20 85 phone +41 55 552 05 95 email benjamin.kaulich@allvisual.ch web www.allvisual.ch Andreas Renker 02.03.2015 35
SAP 3D Visual Enterprise Mobile Service Step 1: Start App and Login Andreas Renker 24.03.2015 36
SAP 3D Visual Enterprise Mobile Service Step 2: Object identification Andreas Renker 24.03.2015 37
SAP 3D Visual Enterprise Mobile Service Step 3: display data related to the object Andreas Renker 24.03.2015 38
SAP 3D Visual Enterprise Mobile Service Step 3: display data related to the object Andreas Renker 24.03.2015 39
SAP 3D Visual Enterprise Mobile Service Step 4: add notification, open the transaction Andreas Renker 24.03.2015 40
SAP 3D Visual Enterprise Mobile Service Step 5: add notification, select equipment Andreas Renker 24.03.2015 41
SAP 3D Visual Enterprise Mobile Service Step 6: add notification in relation to the equipment Andreas Renker 24.03.2015 42
SAP 3D Visual Enterprise Mobile Service Step 7: change to other mobile applications Andreas Renker 24.03.2015 43
SAP 3D Visual Enterprise Mobile Service Step 8: call a maintenence job, based on notification or plan Andreas Renker 24.03.2015 44
SAP 3D Visual Enterprise Mobile Service Step 9: display the maintenance job Andreas Renker 24.03.2015 45
SAP 3D Visual Enterprise Mobile Service Step 10: open manuals and animations for maintenance support Andreas Renker 24.03.2015 46
SAP 3D Visual Enterprise Mobile Service Step 11: order spare parts using the 3D spare parts calatog Andreas Renker 24.03.2015 47