PLM voor HTE en mechatronics best practices voor engineeringsmethodiek

Transcription

1 PLM voor HTE en mechatronics best practices voor engineeringsmethodiek Cor Visser Siemens PLM Software

2 Agenda Music Concert building Concert Orchestra Instruments Performance Manufacturing IT structure Product & PLM Organization Tools Performance

3 MUSIC

4 High Tech Equipment Industry Trends and Drivers Dynamic Global Markets Global Supply Chains Disruptive Technologies New Business Models Rapidly Changing Technology Outsourcing to lower Cost Margin Pressure Regulatory Environment Sustainability

5 Mechatronics Challenges Significant Challenge Significant Value

6 Market Trends Figure 1: Best in Class Performers Utilize Centralized Mechatronic Data Management 50% 45% 40% 30% products hit their cost, revenue, 20% quality, and launch date targets 84% 6% 10% or more of the time. One reason for this 0% success is their use of 0% Centralized design data within Integrate design data across technologies that enable them to overcome each discipline (multiple the fundamental data disciplines (one data management systems) management system) underlying challenge of mechatronics development: getting the Best class Average Laggard mechanical, electronic, and software engineering functions to work 21% 17% 14% Figure 2: Best in Class Performers Utilize Collaboration for Mechatronic Data Management 40% 35% 30% 25% 20% 15% 10% 5% 0% 36% Aberdeen 29% Group, October % Promote design collaboration across disciplines 18% 11% 7% Utilize visualization for collaboration and design reviews Best in class Average Laggard

7 What is Mechatronics? A Mechatronics system is the synergistic integration of electrical, software, electronics and mechanical technologies into electro-mechanical products = 6

8 THE CONCERT BUILDING

9 Siemens is the Leading Strategic Industrial Software Provider

10 THE ORCHESTRA

11 THE CONCERT

12 The Product is your Company Value You need to be enabled to: Go Faster To Market Design anywhere produce anywhere Collaborate with the supply chain Reuse Across Platforms Integrate your Process and Tools Manage the Whole Complex Product. By implementing Virtual Product Development

13 Product Lifecycle Management

14 Electronic Lifecycle Management OEM Partner Collect requirements Analyze Requirements - Conceptualize Design Sourcing Commission Design Manage Reuse Collaboration 2 Validation Unique BOM Compliance Validation ECAD-MCAD Enclosure Heating Manufacturability Testability Recycle Maintain Deliver Assemble (box) Manufacture OEM Tier-1 / Contract Manufacturer

15 INSTRUMENTS

16 Siemens PLM Software Solutions Delivering Value Across the Entire Product Lifecycle Transform product development to accelerate innovation Optimize manufacturing for greater confidence Connect people & processes with knowledge

17 Innovation Solutions for High Tech Equipment Goal: reduce time to market and maximize product development Strategic Product Planning Capture voice of customer to align plans with market needs and business strategy Virtual Product Development Improve product development process to accelerate product launches Environmental Sustainability Turning environmental mandates into a competitive advantage

18 Integrated Solution for Strategic Product Planning Customer Needs Management Portfolio Management Program Execution Platform Management

19 2D For x; alkldldsj <fkd> dsjalk ldl <fkd> ldlalks jd <fkd> If: Elalkldldsj <fkd> dsjalk ldl <fkd> ldlalks jd <fkd> Next: Virtual Product Development Global Collaboration Whole Product Management Product ECAD MCAD ElectricalSW Physical Schematic PCB layout Drawings CAD Schematic Binary NX NX TC TIFF TIFF TIFF JT 3D TIFF JT 3D.EXE Produce Anywhere Digital Validation

20 Integrating All Product Definition Applications ECAD Design & Engineering oscan ERCOS OSEK Operating Systems Bluetooth CAN LIN FlexRay Virtual Analysis & Simulation Network Design Test & Validation Requirements Management System Design & Mechatronics Simulation Embedded Software PCB Design Manufacturability ClearCase

21 Single Source of Product & Process Knowledge Electronic Design Assembly Packaging / Housing Harness Design SchematicPCB layout ECAD MCAD Electrical SW Drawings NX CAD Schematic Physical NX For x; alkldl dsj <fkd> dsj alk ldl <fkd> ldlalk sjd <fkd> If: Elalkldl dsj <fkd> dsj alk ldl <fkd> ldlalk sjd <fkd> Next: Source Binary TC Software Development TIFF TIFF TIFF 2D JT 3D TIFF JT 3D.EXE Change Management Configuration PLM Open Collaboration

22 Systems Engineering Eliminate Errors by Managing System Requirement Step 1 ;ljl;fsj ;lfdj;faj;lasjlsf Ajf;ajfd;lfaj;aj;dfj ;ja;ldfjl;ajf;laj ;fja;lsj;lsa ;asfjl;fj;lsjd ;afj;lasj ;afj ;afj;sj Step 2 Decompose documents A B C Organize & Reorganize A B Step 3 Step 4 A B Allocation Traceability & Change AAA

23 Embedded Software Manager Managing Software as a part after they have been released Revisions, Workflows, Configuration, Change Management etc., Managing Dependency ECU to ECU Software to Software Software to ECU Giving companies the ability to know what in service software goes with specific with other software modules Software-To-Software Dependency CA CFG CA SW PCM SW CA BL Software-To-Hardware Dependency CA ECU to ECU Dependency CA CA CFG SW ABS SW Software-To-Software Dependency Software-To-Hardware Dependency BL CA

24 EDA Design Tools Integration

25 EDA Design Tools Integration Reference Designator

26 BOM Compare

27 Electronics Parts Lifecycle Management Environmental Compliance One: Many: Commercial Part Vendor Part Vendor Generic part that fulfills specification requirements and can either be manufactured inhouse or supplied by a supplier. Part purchased from a supplier to fulfill a company part specification. The supplier part can also represent in-house manufactured Company which supplies the parts matching the required company part specifications to the company. Material Declaration Document composition (materials, substances, etc.) obtained either from the supplier or elsewhere. Certificate of compliance, lab report, or other supporting document that is attached to the supplier part as a static document.

28 Electronics Parts Lifecycle Management Environmental Compliance BOM GROUP BOM I BOM II BOM III * Assembly A Assembly A Assembly A Part 1 Part 1 Part 1 Part 2 Part 2 Part 2 Assembly B Assembly B Assembly B Part 3 Part 3 Part 3 Part 4 Part 4 * Either of the following would cause the BOM to fail: Fail, No Data, or Partial Fail. Part 4

29 Wire Harness Functional, Physical, Electrical, and Manufacturing Views

30 HI-TECH ECAD / MCAD Data exchange NX PCB.xchange & PCB.modeler 30

31 NX Electronic Systems Cooling Multimedia/Entertainment Systems Visteon analyzes a wide range of products and applications. Some of them are: Multimedia/Entertainment Systems. Instrument Panels. Instrument Clusters and Driver Information Systems. Motors and Electrical Generators. Headlamps and Lighting Systems. Wide variety of Electronic Modules. 31

32 NX Motion - Control Systems Integrated electrical components DC motors and signal control Control Torque or Velocity Motor Object Mechanical/Electrical Input as voltage signal Voltage signal Open loop time dependant Closed loop sequence of events based on sensor triggers Sensor Objects Derived motion results 32

33 NX Motion - Control Systems Co-Simulation with Matlab/Simulink Dynamic environment Solution Control sampling time Mechanical system control input Load control: torque, force Driver control: velocity, acceleration Mechanical system output Sensor Derived Motion results NX Interface with Simulink Multiple control systems Direct launch with export options Solve and Post-Process in NX: Animation, NX Motion Control Solution Plant Output: Sensors Logic in Simulink Plant Input: Load, Driver 33

34 Teamcenter Content Management Technical Publishing Use Cases Manage the generation and publishing of SGML/XML based information Applications of content management include: Product Manuals User and Owners Manuals Parts and Product Catalogs Work Instructions Manufacturing Process Sheets Assembly/Disassembly Instructions MRO Logistics Support documents Service & Repair Manuals General Documents Resource Descriptions Costing & Estimating Documents Product Labels User Manuals Mfg Process Documentation Product Labels / Packaging Product Catalogs Work Instructions

35 What to build? Regulations How PLM/Digital Manufacturing Enables Streamlined Processes How to build it? When/Where to build it? Standards CAD/PDM Requirements Digital Manufacturing ERP/MES Customer EBOM Manufacturing Characteristics: Features PMI GD&T Specs Notes E-BOM Concept MBOM Design Point Solutions Planning OP OP OP BOP (Bill of Process) OP Execution OP OP Build Packages Parts Operations Resources - M-BOM

36 Single Source of Product & Process Knowledge Benefits Accelerate the development process (concurrent engineering) Avoid integration issues by working from a common system definition Avoid iterative loops and rework

37 PERFORMANCE

38 Proven performances Helping to drive innovation with great customers Semiconductor & Semi Equip Manufacturers Outsourced Design and Manufacturing Consumer Electronics & Durables Computer HW, SW & Peripherals Electro Mechanical Optical Test & Measurement Network & Communications Equip & Service Providers Page 38 Mar-07 Copyright Siemens PLM Software All rights reserved.

39 Conclusion The best performance by orchestrating: Strategic Product Planning Virtual Product Development Whole Product Management Global Collaboration Digital Validation Siemens PLM Software has proven solutions with best practices for HTE and mechatronics With leading edge customers, Siemens PLM Software is collaboratively driving next generation solutions for HTE Page 39 Mar-07 Copyright Siemens PLM Software All rights reserved.